Town & Country Fireplaces TC42.NG04D User manual

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and Operating
Instructions supplied with the replace and should be kept together.
Refer to the Installation and Operating Instructions for proper gas
supply, safety requirements and operating instructions.
TC42
TRANQUILITY
BURNER KIT
INSTALLATION
INSTRUCTIONS
PART# TC42.NG04D
For TC42 Series D
Fireplaces
091014-16 TC42_NG04D 5056.426D4

TC42_NG04D_091014-16
2
If converting to propane see conversion instructions on page #6
before proceeding.
NOTE: Plug the 4 vacant holes in the bottom of the rebox with 1/2” screws,
as they are not required to attach this style of burner.
1. Bend ex lines into the approximate shape. (Fig #1)
2. Place covers under the burner tray. (Fig #2 & 3)
NOTE: Shutter must be fully closed for Natural gas, fully open for Propane.
Contents of Package
1 BURNER ASSEMBLY
1 PA NEL, BASE
1 PEBBLE ASSEMBLY
1 COVER RHS
1 COVER LHS
3.4 LBS SAND
1 BAG TAPERED PLUGS
Tranquility Burner Installation
Fig #1 Fig #2 Fig #3

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TC42_NG04D_091014-16
3. Position lower rear porcelain panel
centered at the rear of the rebox. Place
burner assembly into the rebox against
the rear panel.
(Fig #4)
Place panel clips under both rear corners of
the base plate as shown in Fig. #4a (approx.
3” from rear panel).
4. Attach the manifold supply tube and
the pilot supply tube to the bulk head
ttings and tighten. (Fig. #5) Ensure
that there are no leaks.
Fig #4
Fig #5
Fig #4a

TC42_NG04D_091014-16
4
BULKHEAD PLATE
2 SCREWS
Fig #6
Fig #7
5. Secure the electrical bulkhead plate
(Fig.#6) and gasket to the rebox. (2
screws) Attach the ignition and sensor
wires to the module. (Fig.#7).
INTERFACE
MODULE
IGNITION
WIRE
(RED)
FLAME
SENSOR
WIRE
(WHITE)

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TC42_NG04D_091014-16
6. Remove panel retainer from upper heat
shield. Install right porcelain panel tilting
in from front corner. (Fig #8)
Slip the side panels into the panel clip as
shown in Fig #9. Finish the installation as
per instructions.
Fig #8
Fig #9

TC42_NG04D_091014-16
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7. Position upper rear panel on the top of
the lower rear panel and behind the right
panel. While supporting the upper rear
panel install and secure left porcelain
panel in the same manner as the right
panel. (Fig #10)
8. Secure with the previously removed panel
retainer.
9. Slide covers out and attach to base with
one screw each.
(Fig #11)
Fig #10
Fig #11

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TC42_NG04D_091014-16
10. Insert tapered plugs into raised burner
ports to prevent sand from entering ports.
(Fig #12)
11. Place sand in tray. Brush sand smooth
and level to just below top of raised burner
ports.
(Fig #13)
12. Gently blow excess sand from around
ports.
13. Remove tapered plugs from ports.
Fig #12
Fig #13

TC42_NG04D_091014-16
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NOTE:
Lift pebble assembly from bottom.
Do not lift by top rocks.
Hollowed out rock must cover the
pilot.
NOTE:
Do not place trim rocks on top of
the pebble assembly. Sooting
will occur.
Fig #14
Fig #15
14. Remove pebble assembly from
packaging by placing hand on top and
tipping upside down. Gently place
pebble assembly onto sand base
using pins to locate position.
(Fig #14)
15. Place trim rocks at desired locations in the
sand around the pebble assembly.Install
glass door. Unit is ready for lighting.

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TC42_NG04D_091014-16
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note: Factory supplied components must be
used to ensure correct input.
After conversion conrm proper manifold
pressure.
1. Remove the 2 front screws holding the
burner tray in place.
(Fig. #16)
2. Gently lift up the burner tray while
sliding to the left to disengage the
burner tube from the orice. Then tip
back to expose the orice.
3. Using a 1/2” wrench, undo the
natu ral gas burner orice.Apply a small
amount of pipe joint compound to the
threads of the propane burner orice
to ensure a good seal, before screwing
it into the tting. Loosen the primary air
shutter screw, open shutter fully and
re-tighten.
(Fig. #17)
4. Remove the 2 screws
holding the pilot assembly in place with
a stubby screwdriver.
(Fig #18)
The burner assembly must
be removed from the unit if
previously installed.
Propane Conversion
Fig #16
Fig #17
Fig #18
CONVERSION LABEL (5052.5206D)
MAIN BURNER (2.50 mm)
ORIFICE (5022.3)

HOLE
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
TC42_NG04D_091014-16
10
5. With a 7/16”wrench loosen the pilot head
on the pilot assembly using a wrench to
hold the bracket steady. (Fig. #19)
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #20a shows NG position
Fig. #20b shows LP position).
Re-attach the pilot assembly.
7. Remove the access panel, 10 screws,
and set aside.
8. Remove the minimum rate screw
located in the valve. (Fig. #21)
The minimum rate screw is sealed with
an o-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up.
Fig #19
Fig #20a
Fig #21
NG POSITION LP POSITION
Fig #20b

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TC42_NG04D_091014-16
The air shutter on the burner inlet tube controls the primary combustion air. It is set to the
closed position at the factory for natural gas fuel. Some adjustment may be necessary to
obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after the
replace has reached operating temperature. See Fig. #22 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
For Propane the primary shutter must be fully open.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Burner Flame Adjustment
Fig #22

NOT SHOWN
*
*
*
TC42_NG04D_091014-16
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ITEM.......DESCRIPTION............................................PART NO.
#1..........TRANQUILITY BURNER KIT............. TC42.NG04C
#2..........PEBBLE ASSEMBLY ......................... TC42.9499
#3..........MAIN SUPPLY TUBE.......................... 5019.223
#4..........PILOT TUBE ...................................... 5019.225
ITEM.......DESCRIPTION............................................PART NO.
#5..........PILOT ASSEMBLY, CONVERTIBLE .. TCRP.5005025
#6..........ORIFICE, NATURAL GAS (#25)......... 5022.12
#7..........PROPANE CONVERSION KIT........... TC42.LPCE01
#8.......... SAND .................................................. TC42.SAND34
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
#1.... BURNER ASSEMBLY
1a TRANQUILITY CURB
1b 19 PORT CAST BURNER
1c ROCK PAN
1d LINE COVER, LT
1e TRANQUILITY LEG
1f FLOOR PAN
1g TAPPED 1/8-27 NPT
1h LINE COVER, RT
1i BURNER INLET TUBE
1j CURB CLAMP
2 PEBBLE ASSEMBLY
3 MAIN SUPPLY TUBE
4 PILOT TUBE
5 PILOT ASSEMBLY, CONVERTIBLE
6 ORIFICE NG #25
TAPERED PLUGS (not shown)
7 PROPANE CONVERSION KIT
...(not shown)
8 SAND (not shown)
#2.... PEBBLE ASSEMBLY
#3.... MAIN SUPPLY TUBE
#4.... PILOT TUBE
#5.... PILOT ASSEMBLY, CONVERTIBLE
#6.... ORIFICE NG #25
#7.... PROPANE CONVERSION KIT (not shown)
#8.... SAND (not shown)
KIT CONTENTS:
1a
1b
1c
1i
1h
1f
1e
1d
1j
1
2
6
1g
6a
3
4
5

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TC42_NG04D_091014-16

TC42_NG04D_091014-16
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TC42_NG04D_091014-16

For technical support, please contact your retailer.
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2975 Allenby Rd., Duncan, BC V9L 6V8
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