Sunsystem BURNiT Pell Mega Series Owner's manual

TECHNICAL PASSPORT
INSTALLATION and OPERATION MANUAL
FOR AUTHORIZED INSTALLER / SERVICE SHOP
PELLET BURNER
Pell Mega series
Version i2.2
EN

3
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TABLE OF CONTENTS
1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ............................. 4
1.1. Explanation of symbols ................................................................................. 4
1.2. Requirements to burner installation room ................................................... 4
1.2.1. Instructions to burner installer ..................................................................... 4
1.2.2. Instructions to installation user .................................................................... 5
1.2.3. Minimum clearances for installation and combustibility of construction ........
materials ...................................................................................................... 6
2. PRODUCT DESCRIPTION ................................................................................ 6
3. FUEL ............................................................................................................. 7
4. TRANSPORTATION OF THE BURNER .............................................................. 8
5. DELIVERY OF THE BURNER ............................................................................ 8
6. STORAGE OF THE BURNER ............................................................................ 9
7. INSTALLATION OF THE BURNER .................................................................... 9
7.1. Connecting the burner to pellet auger and fuel hopper ............................. 10
7.2. Connecting the burner to the mains power supply ..................................... 11
7.3. Trouble-shooting ......................................................................................... 13
8. OPERATION OF BURNER BURNER ................................................................ 14
8.1. Ignition ........................................................................................................ 14
8.2. Combustion ................................................................................................. 14
8.3. Automatic cleaning system .......................................................................... 14
8.4. Requirements for an authorized installer/service ........................................ 14
8.5. Important recommendation for long-lasting and correct operation of the ......
burner .......................................................................................................... 14
9. CONTROLLER UNIT ...................................................................................... 15
9.1. Controller view. Explanation of buttons and indicators ............................... 15
9.2. User menu ................................................................................................... 17
9.3. Installer menu ............................................................................................. 19
10. SETTING OUTPUT MODES OF OPERATION OF THE PELLET BURNER ............. 24
10.1. Calibration of auger fuel feed rate ............................................................... 24
10.2. Burner output adjustment ........................................................................... 25
11. WARRANTY TERMS ...................................................................................... 26
12. TECHNICAL FEATURES .................................................................................. 28
12.1. Elements of pellet burner ............................................................................ 28
12.2. Technical parameters ................................................................................... 29
13. RECYCLING ................................................................................................... 30

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
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1. EXPLANATION OF SYMBOLS AND
SAFETY INSTRUCTIONS
1.1. Explanaonofsymbols
CAUTION! - Important
recommendaon or warning
concerning safety condions during
installaon and operaon of the pellet
burner
DANGER! - fault or improper use
may cause injury or be hazardous
to life of humans or animals.
FIRE HAZARD! - fault or improper
installaon and operaon may
cause re.
INFORMATION - Important
informaon on the proper
operaon of the product.
1.2. Requirements to pellet burner
installaonroom
This manual contains important
informaon for the safe and correct
installaon, start-up and trouble-free
operaon and maintenance of the pellet
burner.
The pellet burner can be used for heang
rooms only in the manner described in
this manual.
The applicaon and any other was the
area of operaon is not recommended by
the manufacturer and is not responsible
for the occurrence of defects or failures.
Note the pellet burner type data
indicated on the factory rang label and
the technical data provided in chapter 11
in order to ensure proper operaon of
the product.
1.2.1. Instruconstoboilerinstaller
During installaon and operaon, the
country-specic requirements and
regulaons must be observed:
• local construcon regulaons on
installaon, air supply and exhaust
gas extracon as well as chimney
connecon.
• regulaons and norms concerning the
ng of the heang installaon with
safety devices.
iUseonlyoriginalBURNiTparts

WARNING! Installation and
setting the pellet burner should
be done by an authorized
specialist/serviceshopandmust
follow the safety instructions
andrulesofoperation.

DANGERofintoxication,
suffocation.
Inadequate inflow of fresh air
to the boiler room may result in
dangerous leak of exhaust gases
during burner operation.
- Make sure the air inlets and
exhaust gas outlets are not
clogged or closed.
- If faults are not remedied
immediately, the burner must
not be operated
- The user must be provided with
written instructions on the fault
and the hazard it entails.
It is mandatory to assure a
backup power generator of
corresponding rated power!
(see 12.2)
!
DANGER of fire when burning
flammablematerialsorliquids.
- Flammable materials/liquids
must not be left in close
proximity of the burner and
heating boiler.
- Instruct system user of the
allowed minimum clearances
from surrounding objects.

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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
•Do not install the burner in sleeping
premises.
• Do not connect the burner to any other
air-intake systems .
• The burner must be connected to the
boiler as a heang device
• Improper installaon may cause re or
injury. Contact your local construcon
supervisory body in case you need
prior approval for installaon of this
product.
• Mandatory is the installaon of smoke
detectors in the room where the
burner is installed.
• Pellet burner is NOT designed for
installaon in motorhomes, caravans
etc.
1.2.2.Instruconstoinstallaonuser
$
DANGER of intoxication or
explosion
Toxic gases may be discharged
when burning waste, plastics,
liquids.
- Use only the fuels indicated in
this manual.
- In case of danger of explosion,
ignition or discharge of exhaust
gases in the room, stop the
pellet burner from operation.

CAUTION! Danger of injury
/ damage of system due to
incompetentoperation.
- The pellet burner must be
serviced only by persons familiar
with the operation manual.
- As a user, you are only allowed
to start the pellet burner up,
adjust the temperature of the
burner, shut the burner down
and clean it.
- Unattended children must not
be allowed access to premises
with running pellet burner
inside..

It is mandatory to assure a
backup power generator of
corresponding rated power!
(see 12.2)
Safetyrulesforuseroperaon:
- Operate the pellet burner on
recommended fuel only, and to that
end you must regularly inspect the
boiler room.
- Do not use ammable liquids for
ignion or increase of burner output.
- Collect ash in lid-covered reproof
containers.
- Clean the burner surface using non-
ammable agents only.
- Do not place ammable objects onto
the burner housing and heang boiler
cabinet or in their proximity.
- Do not store ammable materials in the
boiler room.
- Boilers, chimneys and other
connecons of mounted burner must
meet standards for re and emergency
safety of the country.
- It is mandatory to strictly observe
instrucons for connecng the burner
to power network as well as to all
peripherals.
- Structural changes to burner by user
can cause damage to equipment or
injury.
- Do not allow contact transmission of
electrical wire or touch any part of the
boiler, where the surface temperature
can exceed 70 °C.
- Dismount the burner when the boiler
are heang alternave (mainly) of fuel
- wood, wood briquees, coal or other
fuel.
- This manual should be kept throughout
the lifeme of the burner.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
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;
CAUTION!Hotsurface!
Risk of burns if you touch the
running system. Burner housing,
body and flange are hot surfaces
during burner operation.
It is strictly prohibited to open
boiler inspection doors with the
burner running.
Also, exercise caution when
touching the observation port for
monitoring the burning process.
It may be hot.
1.2.3. Minimum clearances for
installaon and combusbility of
construconmaterials
The applicable minimum clearances in
your country may dier from the ones
specied below. Please, consult your
installer.
The minimum distance from the burner,
heang boiler or exhaust gas pipe to
objects or walls must be at least 200 mm.
2. PRODUCT DESCRIPTION
The BURNiT Pell Mega pellet burner for
hot water boilers is designed to burn
only and exclusively wood pellets and it is
intended to heat up heang boilers. The
built-in control unit, automac cleaning
funcon and internal pellet auger ensure
the automated operaon of the burner
and opmal burning of the fuel.
2.1. Design.
The burner is made of high-quality
stainless steel able to withstand
temperatures of up to 1150°С. The
burner must be installed on a heang
boiler.
The burner consists of two parts:
combuson chamber tube and external
tube. On the upper part of the burner
there is a feeder chute to which the
pellet auger is aached.
The combuson chamber consists of
twotubes:
- Ember resistant steel tube inside the
burner with holes for air intake along
its enre length, opening for the hot air
from the fuel ignion heater, opening for
photosensor.
-Outerstainlesssteeltube. Between the
two tubes there is a gap which provides
for free circulaon of the air necessary
both for cooling and oxygen supply into
the combuson chamber.
Diagram 1.
Pellet burner Pell Mega design
•Built-incontroller.
The main control unit, located in the
burner, manages the enre heang
process. Controler funcons:
Controlerfuncons:
1)fully automated ignion and pellet
feed;
2)self-cleaning funcon, acvaon

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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
depending on the congured
intervals;
3)controls the operaon of the
circulaon pump of the central
heang;
4)controlstheoperaonofthepumpof
thedomeschotwater;
5)opon for control by room
thermostat;
6)mer;
•Photo-sensor - monitors the power of
the burner ame
•Internalauger
•Dry contactless resistance heater
assuring ignion of fuel
•Innovave cleaning system of the
combuson chamber
•Air feed fan, step-regulated (from 0%
to100%).
2.2.Burnersafetydevices
•Thermostac protecon (80°С). The
thermostac protecon is ed on the
feeder chute. When the surface of the
feeder chute reaches 80°С, the control
stops the feeding of pellets into the
burner and signals for fault.
•Temperature safety valve with sensor
on screw mechanism. Temperature
safety valve is connected to a water
tank.
•Fuse. In case of electrical fault in the
system of the burner (short circuit, high
current, etc.), the overload is borne by
the electrical fuse ed on the main
control panel of the burner (10А).
•Power interrupon. In case of power
interrupon, all parameter sengs are
stored in the memory of the controller.
Upon the subsequent restart of the
burner, the controller resumes the
execuon of the program from the
point when the power interrupon
occurred.
•STB - emergency thermostat (with
probe inserted into the socket of the
boiler). When boiler temperature is
increasing above 100°C, the STB –
thermostat stop the operaon of feed
screw.
3. FUEL
All pellets are biomass manufactured
from common low-growing plants and
trees. The most common household type
pellets are made of sawdust and milled
wood chippings which are waste material
from wood used in the producon of
logs, furniture and other products. Wood
is the richest raw material which does
not have any impact on the producon
costs of food products or ethyl alcohol
(ethanol). The raw material is processed
under high-pressure and temperature
and is pressed to produce small-size
cylindrical pellets. The producon
process may ulize so wood material
(such as sowood, pine), hardwood (oak)
as well as recycled waste wood. Wood
pellets are produced in hammer mills or
wood pellet plants.
Advantagesofwoodpellets:
Convenient storage. Pellet bags can be
stored on a small area in a dry garage,
basement, service room or shed.
Easy loading. In most cases the boiler
hopper needs loading only once a week –
this depends on the hopper capacity.
Beercontroloffuelquanty. The small
size of the pellets allows for precise fuel
feeding. On the other hand, the supply
of air for reaching opmal combuson
eciency is easier to adjust since the
fuel quanty in the combuson chamber
remains constant and predictable.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
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8
Fuel eciency. High combuson
eciency is also determined by
consistently low moister content of
pellets (consistently under 10% as
opposed to 20% to 60% moisture content
of the logs). Low moisture content,
controlled fuel porons and precise air
seng means high combuson eciency
and very low carbon oxides in the ue
gases.
i
When purchasing pellets, ask
for conformity declaration
and certificate issued by an
accredited laboratory and
make sure the fuel meets the
requirements indicated in the
manual. If you purchase large
amount of pellets (bulk supply
for the entire heating season
for example), ask your supplier
to provde accurate and true
information about the storage
conditions.
We recommend to use pellet with size of
6 - 8mm. Density 600 - 750kg/m3 heang
value 4.7 - 5.5 kWh/kg. Ash content – less
than 1% and moisture content up to 8%,
EN 14961-2:2011.
The opmal density of the pellets which
guarantees their quality is 605-700 kg per
cubic meter.
Pellet moisture content must not exceed
10%. Make sure you store your fuel in a
dry and well-venlated place.
The opmal pellet ash content is ≤ 1%.
This also provides for less frequent
cleaning intervals for the burner.
The table below contains the parameters
which we recommend that you take into
consideraon when choosing fuel for
your „Pell Mega” burner
4. TRANSPORTATION OF THE PELLET
BURNER
When loading, transporng and
unloading of the device appropriate
safety equipment must be used in
accordance with Direcve 2006/42/SE.
Product must be in original packaging
following the instrucons on the label -
to be protected from adverse weather
condions (snow, rain and dust) from
the shocks, and other acvies likely to
cause damage. In case of malfuncon of
the fan or the motor drive (noise, fricon)
or failure of high-tech elements such as
broken LCD screen, contact your nearest
authorized service center for repairs and
maintenance.
Dimensions of the packaging of the burner
Pell300
Mega
Pell500
Mega
А 580 580
B700 880
C1430 1530
5. DELIVERY OF THE PELLET BURNER
• Inspect the integrity of the packaging
upon delivery.
• Check whether all components
have been delivered to you. Burner
consignment package includes
(diagram 2):
1) Pellet Burner Pell Mega with built-up
Control unit
2) Auger
3) Electric control box
4) Technical passport. Installaon and
operaon manual
5) Service booklet and Warranty card. If

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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
any of the above items are missing,
contact your supplier.
Diagram 2.
Pellet burner consignment elements
6. STORAGE OF PELLET BURNER
Pellet burners shall be stored in dry and
well venllated spaces, free from any
gases, liquids, acids and oil vapours that
may damage the burner. Storing burner
and auger in spaces with ferlizers,
chlorinated lime, acids, chemicals, ect.
is not allowed. Recommended storage
temperature shall be from +5°С tо +40°С.
Recommended relave humidity -below
70%. When stored, the devices shall not
have direct contact with the ground,
placed on pallets, maximum two ers and
in their original packaging. The storage
period is not more than 2 years from date
of manufacture. It is recommended that
every burner is tested before installaon.
Quality and safety of the burner must
be conrmed by a test menoned in the
warranty card.
7. MOUNTING OF THE BURNER

Mounting,installationandsetup
ofburner should becarriedout
byauthorizedtechnician.
Installer shall advise the user
of the installation minimum
clearances to combustible
materialsandliquids.
Recommended boiler chamber sizes for
mounng of Pell Mega pellet burner:
Diagram 3.
Mounng of Pell Mega pellet burner
to boiler combuson chamber
Pell300
Mega
Pell500
Mega
А 750 850
B900 1000
C750 800

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
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10
Table 1
European Certification of Wood Pellets for Heating Purposes
Parameters Units ENplus-A1 ENplus-A2 EN-B
Diameter mm 6 (± 1)
8 (± 1)
6 (± 1)
8 (± 1)
6 (± 1)
8 (± 1)
Lenght mm 15 ≤ L ≤ 40 1) 15 ≤ L ≤ 40 1) 15 ≤ L ≤ 40 1)
Bulk dentsity kg / m2≥ 600 ≥ 600 ≥ 600
Caloric/heang value MJ / kg ≥ 16,5-19 ≥ 16,3-19 ≥ 16,0-19
Humidity /moisture Ма .-% ≤ 10 ≤ 10 ≤ 10
Dust Ма .-% ≤ 1 3) ≤ 1 3) ≤ 1 3)
Mechanical durability Ма .-% ≥ 97,5 4) ≥ 97,5 4) ≥ 96,5 4)
Ash Ма .-% 2) ≤ 0,7 ≤ 1,5 ≤ 3,5
Melng point of ash °C ≥ 1200 ≥ 1100 -
Chlorine content Ма .-% 2) ≤ 0,02 ≤ 0,02 ≤ 0,03
Sulfur content Ма .-% 2) ≤ 0,03 ≤ 0,03 ≤ 0,04
Nitrogen content Ма .-% 2) ≤ 0,3 ≤ 0,3 ≤ 1,0
Copper content mg / kg 2) ≤ 10 ≤ 10 ≤ 10
Chromium content mg / kg 2) ≤ 10 ≤ 10 ≤ 10
Arsenic content mg / kg 2) ≤ 1,0 ≤ 1,0 ≤ 1,0
Cadmium content mg / kg 2) ≤ 0,5 ≤ 0,5 ≤ 0,5
Mercury content mg / kg 2) ≤ 0,1 ≤ 0,1 ≤ 0,1
Plumbum content mg / kg 2) ≤ 10 ≤ 10 ≤ 10
Nickel content mg / kg 2) ≤ 10 ≤ 10 ≤ 10
Zinc content mg / kg 2) ≤ 100 ≤ 100 ≤ 100
1) Not more than 1% of the pellets may be longer than 40 mm, max. Length 45 mm;
2) Dry weight;
3) Particles <3.15 Mm, particulate matter, before handing over the goods;
4) Measurements with lignotester limit value ≥ 97,7% by weight.
7.1.Pelletburnerconnecontothefuel
hopperandpelletauger
Take the feeder chute exible hose (from
the auger set). Using a bracket, clamp
one end of the hose onto the motor-end
outlet of the pellet auger.
- Remember – pellet auger must be
installed at 45° angle to the ground
horizontal surface.
- Fill the hopper with fuel (see table 1 for
parameters of the fuel types used)
- Plug the power cord of the pellet auger
into the indicated Schuko-type burner
socket on the le side of the Electric
control box housing.

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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
7.2.Connecngthepelletburnertothe
mainspowersupply
Such connection must be
performed by a technician /
serviceshopauthorizedforsuch
operations.

Caution! ELECTRIC SHOCK
HAZARD!
-Before opening the unit: switch
o the voltage and secure the
unit against accidental restart.
-Observe installaon instrucons.
It is mandatory to assure a
backup power generator of
correspondingratedpower!(see
12.2)
Impropercableconneconsmay
damagetheregulator!
The device may be damaged if
struck by a lightning. Make sure
itisunpluggedduringthestorms.
The boiler must be connected to a
220V/50Hz mains using power plug
(3 meters long, bound to the burner).
Create ght connecon with the
electrical mains which complies with the
local regulaons.
Diagram 4.
Wiring diagram. Connecon of internal devices to the burner connector.
FM FSG SF SB PH
PWH
IGN FC
RT PS RB BWH PT OD
125
7
8910
34
11
12
MAIN FAN
Electric motor of
internal auger
Photosensor
Heater
STB
NC Contact
KSD
30180DEG0
C146-10B0161021
6
FM
SB
IGN
PS
STB
4
32
1
10
9
11
12
5
6
7
8
1
32
5
4
76
9
8
10
11
12
BLACK 1.8 mm
2
BLUE 1.8 mm
2
BLUE 0.22 mm
2
1
2
3
4
5
6
7
8
9
10
11
12
YELLOW 0.22 mm
2
Yellow-Green 1.8 mm
2
Yellow-Green
Yellow-Green
RED
BROWN
BROWN
BROWN
BLUE
BLUE
BROWN
BLUE
L
N
GND
0-10V
PWM
PE
BROWN
White

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
12
Diagram 5.
Wiring diagram. Connecon of internal devices and sensors to the burner terminal block
connector (Luster terminal)
Room
Therm. Buer
top
DHW Buer
bottom
L N
Power Suplay
220 V
N L
CH Pump
220 V
N L
DHW Pump
220 V
N L
Fuel
Feeder
Boiler
Sensor
Sensor Sensor
Sensor
STB Thermostat
Inputs
Group 1
RT Room thermostat
PS Photo sensor
RB Temperature sensor at the top of
the buer
BBoiler
Group 2
WH Water heater
PT Temperature sensor at the boom
of the buer
OD Sensor reverse burning
Outputs
FM Fan main
FSG Fan smoke gases
SF Screw fuel
SB Screw burner
PH Pump heang
PWH Pump water heater
IGN Igniter

13
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
7.3.Trouble-shoong
Table 2.
Fault Cause Soluon
1. Low temperature in
the boiler on which
the burner is installed.
Unable to reach
normal temperature
mode of 65° - 85° С
1.1. Inadequate sizing and/
or combination of heating
appliances
1.1. Immediately consult your
installer about the problem.
Mount the supplied filling and
drainage cock on the drainage
outlet Y.
2. Ejection of unburned
pellets into the
combustion chamber
of the boiler
2.1. Poor adjustment of the
fuel-to-air ratio from the
burner controller
2.1. Contact your installer. It
is necessary to set the burner
properly using gas analyzer
2.2. Utilization of low-quality
pellets (shorter than the
specified length)
2.2. Use only fuel which meets
the requirements specified in
the manual.
3. Formation of clinkers
and noncombustible
inclusions inside
burner body.
3.1. Utilization of low-quality
pellets (with higher ash
content)
3.1. Use only fuel which meets
the requirements specified in
the manual.
3.2. Low performance of the
automatic cleaning function
3.2. Increase turn-on frequency
of the automatic cleaning
function
3.3. Improper setting of fuel-air
mixture 3.3. Adjust using gas analyzer
4. Smoke in the pellet
hopper
4.1. Poor chimney draught or
high internal resistance of the
boiler combustion chamber
4.1. Immediately consult your
installer about the problem.
4.2. Blockage of burner
combustion chamber due to
build-up of noncombustible
materials
4.2. It is necessary to clean the
burner movable grate using
brush
4.3. Improper setting of fuel-air
mixture 4.3. Adjust using gas analyzer
5. Unstable flame
(photosensor detects
> 180 units at
maximum output)
5.1. Blockage of burner
combustion chamber due to
build-up of noncombustible
materials
5.1. It is necessary to clean the
burner movable grate using
brush
5.2. Dust on the photosensor
5.2. It is necessary to clean
the photosensor. Refer to
the manual for the cleaning
procedure.
5.3. Improper setting of fuel-air
mixture 5.3. Adjust using gas analyzer
6. Boiler temperature
too high. Controller
failure
6.1. Grid power fluctuations
6.2. Power failure
It is mandatory to assure a
backup power generator of
corresponding rated power!
(see 12.2)

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
14
8.BURNEROPERATING
8.1.Ignion.
Aer the start up of the burner from
the control panel, the main pellet auger
conveys certain amount of fuel from the
pellet hopper to the burner. This specic
amount of pellets is set by the installer
and depends on the fuel characteriscs.
The fed-in quanty of pellets is conveyed
from the auger conveyor built in the
burner to the combuson chamber
where it is being ignited using hot air.
8.2.Burning.
The burning process takes place in
the combuson chamber and, aer
it has been fed into the combuson
chamber, the fuel is then transported
from the internal auger conveyor to
the combuson chamber in porons.
This allows for constant and opmal
burning rate of the fuel . Flame intensity
is monitored by a photosensor which
monitors the burning and feeds data
into the control unit which enables the
starng or stopping of the combuson
process, if necessary. The output of the
burner is determined by the intervals
preset on the control panel taking into
account the heang value, size and
density of the pellets.
8.3. Automaccleaningsystem.
The “Pell Mega” pellet burner is
equipped with innovave automac
cleaning system for the combuson
chamber. Thanks to a powerful cleaning
motor built in the burner body, air
is being blown in at high speed and
rate thus removing all residues – ash,
noncombusble inclusions, etc. built
up into the combuson chamber of the
boiler. These automac cleaning cycles
connue depending on the parameters
set by the command block. The cleaning
cycles can be addionally adjusted as
well as their repeat rate depending on
the load of the burner.
8.4. Installer prescripons regarding
burnerservicingandmaintenance
Before the heang season it is mandatory
to check up and clean the burner and its
components.
It is mandatory to clean up the
combuson chamber of burner using the
scraper brush from the maintenance kit.
In case of combuson chamber orices
clogged by non-combusve material,
those should be released using a bodkin.
Clean thoroughly the inner combuson
chamber using the scraper brush to
remove all deposits on the metal surface.
Use a vacuum cleaner to remove all sand
and ashes from inside the combuson
chamber. Check integrity of gasket
between outer combuson chamber and
closing hatch, replace if compromised.
It is mandatory to clean dust o main
fanandcontrollerboard
8.5. Important recommendaons for
long-lasngandcorrectoperaonofthe
boiler
- For assembly and installaon of the
burner follow the requirements in this
manual.
- Use only recommended in this manual
fuel.
- Disassemble the burner from the boiler
body before clean it. Depending on fuel
and burner sengs, clean the pellet
burner daily cleaning of movable grate.
- User`s training for operaon and
maintenance of burner is performed by
an authorized installer or service shop.

15
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Failuretoobservetheinstallationandoperatingrequirementsdescribedin
themanualandtheservicebookletvoidsthewarranty.
Typeof
maintenance Procedure Dutyof:
Daily Cleaning the movable grate. User
Monthly Complete disassemble and clean the burner. To
replace all the trimmings.
User /
Installer
Onceperyear Dismantle the whole burner. Clean each part. Replace
all gaskets with new ones. Installer
Diagram 6. Dismantling of the combustion chamber housing.
9. CONTROL UNIT
9.1. Controller view. Explanaon of
buonsandindicators.
LCDscreen:
The controller
screen displays the
informaon for the
operaon of the
facility.
Explanaon of
buons:
Buon "F"
funcon buon. Apply for:
- exit of the current menu
- taking back to main screen
- burner transfer from one condion to
another
Buon„Enter” – apply for switching
from one parameter to another in
certain screen or to correct the certain
parameter.
Buons„NavigaonarrowUp” and
„NavigaonarrowDown” – Used
to change the value of a parameter in
the menu and to move to the next menu
page Aer entering the correct value
press buon “Enter", to move to next
parameter.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
16
Displaysymbolsexplanaon:
Auto Clean symbol appears in right
upper part of display. Acve auto
cleaning symbol means boiler automac
cleaning mode.
Crossed-out ame symbol appears
in upper right part of display.
Means that the boiler enters into
Exnguish mode.
CH Only /Radiator/ symbol
appears in upper part of display.
Means than Central Heang only is set to
heat up the central heang.
Parallel pumps /shower and
radiator/ symbol appears in upper
part of display. Means that is set equal
priority to both pumps. They work in
parallel and are controlled by
temperature sensors.
Summermode /shower and sun/
symbol means than is set Summer
heang mode. Only DHW pump is acve.
Burner ame symbol appears in
upper right part of display. Means
that burner is acvated. Burner goes into
Ignion mode and upcoming boiler re
up.
Flame 3 symbol means Maximum
output mode of boiler. In this
mode the boiler operates at maximum
output.
Flame 2 symbol means Medium
output mode of boiler. In this
mode the boiler operates at paral
output.
Flame 1 symbol means Lowoutput
mode of boiler. In this mode the
boiler operates at minimum output.
This symbol means Suspendmode
of boiler.
The noce "Hi" appearance on the
screen where the boiler
temperature is displayed means
that the measured Boiler body
temperature is above 120°C. Flashing
and beeping alarm is acvated. When
the issue is corrected, nocaon can be
deleted. When disconnect the boiler
from electrical supply for few seconds
and then switch on it again, boiler goes
back to normal operaon.
Nofy the authorized installer/
service to be performed
immediately inspecon of the
boilerandheanginstallaon.
Boiler increased temperature.
Those two symbols appearance on
the screen where the boiler
temperature is displayed means that
boiler temperature has increased up to
99°C.
Nofy the authorized installer/
service to be performed
immediately inspecon of the
boilerandheanginstallaon.
Errorsymbol appears in right upper
part of display. Flashing and beeping
error symbol mean error or fault in
boiler operaon. Use “Enter“ buon to
move to next screen with error
nocaon in lower le part of display.
When the issue is corrected, error
nocaon can be deleted. When
disconnect the boiler from electrical
supply for few seconds and then switch
on it again, boiler goes back to normal
operaon (error nocaon is deleted).
Nofy the authorized installer/
service to be performed
immediately inspecon of the
boilerandheanginstallaon.

17
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Factoryseng-Alarms
BB
ALARM
Reverse re Alarm (when
the thermostat contact RB
input is open)
SENSOR
E1
Boiler Temperature Sensor is
missing (input B)
SENSOR
E2
Boiler Temperature Sensor
Short circuit ( input B)
IGNITION
FAIL Failure ingnion
DHW E1 Water Heater Temperature
Sensor is missing (input WH)
DHW E2
Water Heater Temperature
Sensor Short circuit (input
WH)
CHbtm
E1
Temperature sensor of lower
part of buffer tank is missing
(when in chosen scheme
with buffer tank)
CHbtm
E2
Short circuit of temperature
sensor of lower part of buffer
tank (when in chosen scheme
with buffer tank)
CHtopE1
Temperature sensor of
upperr part of buffer tank
is missing (when in chosen
scheme with buffer tank)
CHtopE2
Short circuit of temperature
sensor of upper part of
buffer tank (when in chosen
scheme with buffer tank)
When restarng the controller alarm
is deacvated.
Symbol “T”
indicates, that room
termostat has been
activated.
In “CHonly” mode when there is a signal
from room termostat, the burner burns
5 min at max power, followed by transer
to power level 2. After 5 min the burner
transfers to power level 1, and after 5
min transfers in Suspend mode. When
there is no signal from room termostat
or there is non-fullfilled requirement for
DHW, the burner will fire up.
In “CH + DHW” mode when DHW
(Domestic hot water) requirement is
fullfilled and there is a signal from room
termostat, the burner burns 5 min at max
power, followed by transfer to power
level 2. After 5 min burner transfers to
power level 1 and after 5 min transfers
to Suspend mode. Hen there is no
signal from room termostat or there is
non-fullfilled requirement for DHW, the
burner will fire up.
When room termostat is activated, CH
pump stops in both modes (CH Only,
CH+DHW). In CH+DHW mode when
there is a signal from room termostat, CH
pump turns off. The burner countinues
to burn until DHW(Domestichotwater)
requiremend is fullfilled.
In "Summer Mode" room thermostat is
not active.
Lightsforoperang:
- Pumpheangsystem.
- PumpDomeschotwater.
9.2.User`smenu
9.2.1.Inial(start-upscreen)"Standby"
For access to user sengs menu press
and hold funconal key Ffor 3-4 seconds.
Use UP and DOWN
arrow keys in CH
Setup menu to
select desired
temperature of
engagement of circulaon pump.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
18
From this menu
you can preset
buer tank
circulaon pump
switch-on and
switch-o temperatures provided such
heang installaon scheme (with buer
tank included) is selected, whereas the
two sensors reading these temperatures
are mounted in the upper, respecvely
lower part of the buer tank (cf. boiler
connecon schemes). Use buon Fto
navigate to the next menu.
In DHW Setup
menu – set
domesc hot water
(DHW) pump
switch on/o
temperature. Use UP and DOWN arrow
keys to select desired temperature in
“Set Temp _ _°” and hysteresis in
“Hysteresis _ _°”. Upon reaching the
preset temperature of water in boiler the
DHW pump will engage. It will stop when
water inside the DHW storage tank
reaches the preset temperature.
Example: On Set Temp 75°C and
Hysteresis 05°C when water inside the
boiler heats up to 70°C the pump will
start. When water temperature inside
the DHW storage tank reaches 75°C
the pump will stop. It will restart once
the water temperature inside the DHW
tank drops by 5°C. In this way the water
temperature inside the DHW tank will be
kept at a hysteresis of 5°C, i.e. the water
temperature will be between 70°C and
75°C.
Use UP and DOWN
arrow keys in Set
Time menu to set
the unit’s built-in
mer/clock.
Use UP and DOWN
arrow keys in Set
Date menu to set
the date.
Use UP and DOWN arrow keys in Contrast
menuto adjust the LCD display backlight
level.
Conrm sengs by shiing to next
submenu through a single pressing of the
funconal key F.
Use UP and DOWN
arrow keys in
Contrast menu to
adjust the LCD
display backlight level.
Conrm sengs by shiing to next
submenu through a single pressing of the
funconal key F.
Choose a language
by pressing
navigation arrows
and button
“Enter”.
The burner is in
standby mode.
The display shows:
- Temperatureintheboiler(23°C), me,
and by pressing the Enter buon you
can browse the quick menu (boom le)
where the following read-only data is
displayed:
- Maximum set temperature t=85°C,
temperature of domesc hot water
(where such heang circuit is connected)
- Lightintensityintheburner
- Burnerstatus (detected errors, if any)
- Date.

19
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
9.2.2.Burnerstarup"Switchmode"
Burner start-up.
Aer pressing the
“F” buon and
using the „navi-
gaon arrows”, the
“Auto” menu is selected. Pressing the "F"
buon will open the next page of the
menu.
Set the priority mode of the burner
through "navigaon arrows."
Set the priority
mode of the burner
through “navigaon
arrows.”
- CH + DHW – Both pumps /CH-central
heang pump and DHW – domesc
hot water pump /are acve.
- CHonly – In this mode of operaon the
only acve pump is the CH circulaon
pump for the heang installaon (CH
pump). In this mode, the boiler can
be managed via a room thermostat
or be temperature-controlled by the
temperature inside the connected
buer tank to it (depending on the
connecon scheme) (see item 10.3.4,
menu CH Mode).
- SummerMode – Summer mode. Boiler
works for heang of domesc hot water
only.
If you have selected
the (CH + DHW)
opon, upon
conrmaon of
command via the "F" buon you may
navigate to the next screen.
From this menu
you can set up and
adjust DHW pump
acvity periods. Use the arrow keys to
set me (HH:MM). Use “Enter” buon to
checkmark desired me period opon.
If no opon is check-marked,
the controller will maintain DHW
temperature as a priority. Only when
its preset value is reached, the CH
circulaonpumpwill start.
9.2.3.Burnershut-down"Standby"
Pressing the “F”
buon will take you
to the main menu
and by using the
navigaon arrows
you can select the “Standby” menu and
conrm the selecon by pressing “F”.
The burner goes into exnguishing mode.
9.3. Installer's menu (seng the
combuson parameters in the burner
controller)
CAUTION! We recommend that
this menu be used only by an
authorized installer/service
shopinordertoensureecient
and safe operaon of the
equipment
To access the
settings
adjustment
mode,
simultaneously
press the “Enter” and „F” buons and
hold them pressed for 4/four/ seconds.
This will display the controller hardware
and soware version on the screen. Press
again buon “Enter” and this will open
the inial page for the burner sengs.
For access to service sengs menu you
need a service menu code.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
20
The service menu
comprises only
and uniquely
parameters with
direct impact on
boiler combuson
process, as well as
on heang
installaon management (depending on
the peripherals management capacity of
the boiler digital controller unit).

Fuel switching and / or change
theconguraonoftheheang
installaon must be performed
by an authorized installer /
service. Some of these reasons
mayaectthesafeoperaonof
thefacility.
9.3.1. Cleaningsetup
The burner
performs automac
cleaning before
each ignion and
shut-down.
You can use this menu to adjust the
running me of the main fan (FAN) and
of the cleaning motor (Cleaner) - not
acve.
Select the desired opon using the
navigaon arrows. Use the „Enter”
buon to open the next parameter. Use
the buon to open the next page of
the menu.
In this submenu
you can acvate or
deacvate the
automac cleaning
of the burner in
Ignion (Start) mode or exnguished
(Stop) mode. The checkmark in the box
indicates that the automac cleaning
system is acve.
9.3.2.Ignionsetup
In this submenu
you can set the
number of aempts
(Retries) to ignite
the burner and the
me of the inial feed poron of pellets
(Feed). Select the desired opon using
the navigaon arrows. Use the „Enter”
buon to open the next parameter. Use
the buon to open the next page of
the menu.
9.3.3.Cyclesetup
Use this submenu
to adjust the
running me of the
heater (Heater) and
the running me
and output of the main fan during the
ignion of the inial poron of pellets.
Principleofoperaon:
Aer feeding the inial poron of pellets,
the heater operates for 3 minutes , and
the main fan is turned on at 40% of its
capacity and operates for 8 minutes (the
heater connues to work). If upon the
expiraon of that period the photosensor
detects the presence of stable ame, the
burner enters into operang mode. If no
stable ame is present, the burner feeds
in pellets again and repeats the process.

NOTE! Fan B/E 40/1 is a set up
forthemainfanat40%andset
upforthefanforfumegases1%
(ifthereisinstalled).Fanforthe
fume gases must be connected
totermonalFSG(seeshceme5).