SUTO S130 Manual

English
Instruction and operation manual
S130
Laser particle counter

Dear Customer,
Thank you for choosing our product.
Before you start up the device please read this manual in full and
carefully observe instructions stated in this manual. The manufacturer
cannot be held liable for any damage that occurs as a result of non-
observance or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure that is described and specified in the manual, the warranty is
cancelled and the manufacturer is e empt from liability.
The device is destined e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S130

Table of Contents
1. Safety instructions.......................................................................4
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical data.............................................................................8
4.1 General data..........................................................................8
4.2 Electrical data........................................................................8
4.3 Output signals........................................................................9
4.4 Accuracy ..............................................................................9
4.5 General procedure of particle counting .....................................9
5. Dimensional drawing..................................................................10
6. Installation ..............................................................................11
6.1 Installation requirements.......................................................11
6.2 Installation procedure ...........................................................13
6.3 Electrical connection .............................................................14
7. Configuration............................................................................16
7.1 Configuration using the optional service kit..............................16
7.2 Configuration using an e ternal display ...................................16
7.3 Configuration using the integrated display................................16
8. Operations using the integrated display........................................17
8.1 User interface.......................................................................17
8.1 1 Main menu......................................................................................18
8.1.2 Icons in the status bar .....................................................................19
8.2 Sensor settings.....................................................................20
8.2.1 Analog output..................................................................................20
8.2.2 Counter setting................................................................................21
8.2.3 Alarm settings.................................................................................22
8.2.4 Modbus settings...............................................................................23
8.2.5 Sensor Info.....................................................................................23
9. LED indicators at the front panel..................................................24
10. Signal outputs.........................................................................24
10.1 Analog output ....................................................................24
10.2 Digital output ....................................................................24
10.3 Alarm output .....................................................................26
11. Optional accessories.................................................................28
12. Calibration..............................................................................28
13. Maintenance............................................................................29
14. Disposal or waste.....................................................................29
15. Warranty................................................................................29
S130 3

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords with the
product type.
Please observe all notes and instructions indicated in this
manual. This manual contains essential information that must
be observed before and during installation, operation and
maintenance. Therefore this manual must be read carefully by the
technician as well as by the responsible user or qualified personnel.
This instruction manual must be available at the operation site of the
product at any time. In case of any obscurities or questions regarding
this manual or the product, please contact the manufacturer.
W RNING!
Compressed air!
ny contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label).
•Use only pressure-tight installation material.
•Prevent persons from being hit by escaping air or bursting parts of
the instrument.
•The system must be pressureless during maintenance work.
W RNING!
Voltage used for supply!
ny contact with energized parts of the device may
lead to an electrical shock which can lead to serious
injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance.
•Any electrical work on system is allowed only by authorized
qualified personal.
4 S130

1. Safety instructions
TTENTION!
Permitted operating parameters!
Observe the permitted operating parameters. ny
operation beyond these parameters can lead to
malfunctions and may lead to damage on the product
or the system.
•Do not e ceed the permitted operating parameters.
•Make sure that the product is operated under its permitted
conditions.
•Store and operate the product at the permitted temperature and
pressure.
•The product should be maintained and calibrated frequently, at
least annually.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before and during
installation and operation.
Remark
It is not allowed to disassemble the product.
TTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
maintained frequently. Otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
S130 5

1. Safety instructions
Storage and transportation
•Make sure that the transportation temperature for the product
without display is between -30 ... +70°C and for the product with
display between -10 ... +60°C.
•It is recommended to use the packaging that comes with the
product for storage and transportation.
•Make sure that the storage temperature of the product is between
-10 ... +50°C.
•Avoid direct UV and solar radiation during storage.
•The storage humidity must be < 90% with no condensation.
TTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination and dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contamination.
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Before you start to measure, check your measurement point by
using a simple filter to see if any rough contamination is present.
(E ample of such a test device is shown below。 Ask the supplier
if not sure.)
6 S130

2. Application
2. pplication
The S130 is a laser particle counter which is designed to measure
particle in compressed air or compressed gases within the permissible
operating parameters. For more information about these parameters,
see chapter 4. Technical data.
The measurement values represent the particle counts per ft3, l or m3 or
alternately in µg/m3. Settings can be done through the optional
integrated display (optional), an e ternal display, or the service kit.
The S130 laser particle counter is mainly used in compressed air
systems in industrial environments, and is not designed for use in
e plosive areas. For the use in e plosive areas please contact the
manufacturer.
3. Features
•Measures particle content in compressed air or compressed gases.
•Easy connection through sampling hose and quick connector.
•Applicable to permanent or portable applications.
•Measures particle in the range of: 0.3 < d <= 5.0 µm.
•Compliance with ISO 8573-4.
•Service indication through LEDs.
•Connectable to display and data logger produced by the
manufacturer and by third-party manufacturers.
•IP65 casing provides robust protection in rough industrial
environments.
•Optional integrated display for monitoring and configuration.
S130 7

4. Technical data
4. Technical data
4.1 General data
Parameters Particle counts per ft3, l or m3, selectable
concentration µg/m3
Principle of
measurement
Laser detection
Sensor LED-laser
Measured medium Compressed air and gases free of corrosive,
aggressive, caustic and flammable
constituents
Measuring range CH1: 0.3 < d <= 0.5 μm
CH2: 0.5 < d <= 1.0 μm
CH3: 1.0 < d <= 5.0 μm
Flow rate 2.83 l/min
Sample rate 1 minute sampling time (Values are output
every one minute.)
Ambient temperature +10 ... +40°C
Humidity of the
measured medium
< 40% rH, no condensation
Operating pressure 0.2 ... 0.8 MPa
Housing material PC, Al alloy
Protection class IP65
Dimensions See dimensional drawing on page 10.
Display (optional) 5” graphic display, 800 480 pi els with
touch interface
Weight 1.9 kg
4.2 Electrical data
Power supply 24 VDC, 10 W without display
24 VDC, 20 W with display
8 S130

4. Technical data
4.3 Output signals
Analogue output 4 ... 20 mA
Digital output RS-485, Modbus/RTU
Alarm output NO, 32 VDC, 200 mA
4.4 ccuracy
Counting efficiency
per JIS
50 % @ 0.3 < d ≤ 0.45 μm
100% @ d > 0.45 μm
4.5 General procedure of particle counting
The S130 does not count any particles in the first five minutes. During
this period it performs a purge process to ensure that any remaining
particles in the system are blown out.
In the ne t 30 minutes, the particle counter accumulates all particles
detected and classify them to different size channels.
After that, the oldest sample is removed from the internal memory and
replaced by the newest one (One sample is the number of particles
within one minute.). This guarantees that a 30-minute accumulation of
particles at a display update interval of every 1 minute.
S130 9

5. Dimensional dra ing
5. Dimensional drawing
10 S130

6. Installation
6. Installation
Please make sure that all components listed below are included in your
package.
Qty Description Item No.
1 S130 laser particle counter S604 1303 or
S604 1305
Note: S604 1305 is supplied with an integrated display and data logger
and S604 1303 has no display and data logo.
3 M12 connectors C219 0059
1 1.5 m teflon hose with a quick connector A554 0003
1 Mounting brackets No P/N
1 Instruction manual No P/N
1 Calibration certificate No P/N
6.1 Installation requirements
S130 can be used as a stationary or portable instrument.
S130 comes with four mounting brackets for the stationary installation.
Mount the brackets from the backside of the instrument at each corner.
The brackets enable you to install the instrument on the wall easily. The
following are dimensional drawings of two installing methods.
S130 11

6. Installation
Method 1
Method 2
12 S130

6. Installation
6.2 Installation procedure
The following steps e plain the procedure of an appropriate installation.
1. Connect the teflon hose with
the inlet of the S130 as
shown in the picture.
2. Connect the quick connector
at the other end of the teflon
hose with the process.
Please consider the following recommendations for a successful
measurement result:
•All components from the sampling point to the S130 must be oil
and grease free.
•Ambient and gas temperature must be within the specified ranges.
•The inlet gas must be pressurized with the valid ranges.
•The sampling gas mus be dry (< 40% rH) and clean.
•Ensure that valves at the sampling point are not lubricated.
S130 13

6. Installation
TTENTION!
void contamination with oil or grease!
It will lead to very slow measurement or impossible
measurement results!
6.3 Electrical connection
The S130 comes with three M12 connectors “A”, “B” and “C”.
Pin assignment
Front view
Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
A SDI -Vb+Vb+D -D
B PE -Vb+Vb+I -I
C Relay Relay GND +D -D
brown white blue black grey
Legend to pin assignment
SDI Digital signal (internal use)
-VBNegative supply voltage
+VBPositive supply voltage
+l Positive 4 ... 20 mA signal
-I Negative 4 ... 20 mA signal
+D RS-485, Modbus / RTU
-D RS-485, Modbus / RTU
Relay Alarm output
PE Protective Earth
GND Communication ground
14 S130

6. Installation
Connection to the external displays from SUTO
S130 Colour
code
S330/S331 S320
Pin Signal Terminal Pin Terminal Pin
A.1 SDI brown
A
1
G
6
A.2 / B.2 -Vbwhite 2 7
A.3 / B.3 +Vbblue 3 8
A.4 / C.4 +D black 4
A.5 / C.5 -D grey 5
B.1 PE brown GND
A.1 SDI brown
B
1
A.2 / B.2 -Vbwhite 2
A.3 / B.3 +Vbblue 3
A.4 / C.4 +D black 4
A.5 / C.5 -D grey 5
B.1 PE brown GND
S130 15

7. Configuration
7. Configuration
The S130 is delivered with standard e -work configuration or with
specific customer settings according to the order.
Standard e -work configuration is as follows:
Scaling : 4 mA = 0
20 mA =100000 cn/m3
Alarm : NO, 32 VDC / 200 mA
Modbus : Device address = 1
Baudrate = 19200
Framing/parity/Stop bit = 8, N, 1
Transmission mode = RTU
In your daily operations, if needed, you can also change settings for
S130 using the following devices:
•Optional service kit
•E ternal display (such as S330/S331)
•S130 integrated display
7.1 Configuration using the optional service kit
If the S130 does not come with a display (Item No: S604 1303), you
can configure the S130 using the optional service kit.
For more information about the connection diagram, please see chapter
11. Optional accessories.
7.2 Configuration using an external display
If you have the S330/S331 display available, you can connect the S130
with S330/S331 via SDI, and configure S130 settings using the display.
Please see the instruction manual of the S330/331 for details.
7.3 Configuration using the integrated display
If the S130 comes with a display (Item No: S604 1305), you can
configure the S130 settings directly using the display. For more
information about detailed operations, see chapter 8. Operations using
the integrated display.
16 S130

8. Operations using the integrated display
8. Operations using the integrated display
If the S130 comes with a display (Item No: S604 1305), you can view
the particle counts in real-time and configure the S130 using the
display.
8.1 User interface
The screen below shows the user interface provided on the S130
display.
rea Description
A Shows the actual sampling result in all sizing channels.
B Shows the sampling status as follows:
•Sampling flow (0.1 CFM = 2.83 l/min)
•Sampling period: Fi ed to 60 seconds
•Sensor status:
◦OK: Indicates that everything is normal.
◦Service: Indicates that this instrument needs to be
serviced and reminds you to contact the customer
service.
Note: “Service” may be shown if the air is supplied
with high concentration of particles or the supply
pressure is below the required minimum pressure. In
such cases, make sure that you operate in the
specified pressure range and purge the sample air
through the device for about ten minutes. If “service”
S130 17

8. Operations using the integrated display
rea Description
is still displayed, please contact the customer service.
C Shows the progress of the sampling or purging process.
The S130 instrument purges sampled data in the first five
minutes after powered on. During this period, the progress of
“Purging” instead of “Sampling” is displayed.
D Shows the last four particle counts of each channel in a bar
graph.
E Quick buttons and icon:
•Trend: Click to switch to the graphic screen displaying
the 4 channels and its values in a line graph.
•verage: Click to show the average particle counts.
•Menu: Click to switch to the main menu. For more
information, see 8.1 1 Main menu.
•The screenshot icon: Click to capture the current
screen and save it in the memory. These screenshots can
be read out through the USB port.
8.1 1 Main menu
Status
bar
Function
buttons
Quick
buttons
18 S130

8. Operations using the integrated display
The menu consists of the following function buttons:
Sensor settings To change the S130 sensor settings
Location settings To customize the sensor name shown on the top
left of the screen
Logger To change data logger settings
Files To manage all recorded files and to check the
memory status
Service info To view contact information of the service provider
System settings To change other system-level settings such as the
language setting
Communication To configure Modbus master and field bus RS-485
related settings
8.1.2 Icons in the status bar
USB stick connected System error
Sensor connection has
changed, not matching
with configuration
Sensor unit is not
matching with
configuration
Logger version RTC backup battery
status
Sensor calibration is
e pired USB to PC connected
Alarm triggered
S130 19

8. Operations using the integrated display
8.2 Sensor settings
As stated in Chapter 7, the S130 is delivered with standard e -factory
configuration or with specific customer settings according to the order.
Before starting to measure, you can access sensor settings using the
Menu > Sensor settings menu to view the sensor settings; and If
needed, you can change these settings.
Note: After making any changes to the settings, please remember to
click the Save button.
8.2.1 nalog output
To change the e -factory settings for the analog output. S130 provides
only one analog output, which means only one measuring channel can
be represented by the 4 ... 20 mA output.
Channel To select the channel that the S130 provides the analog
output for.
4 m To enter the particle count that 4 mA is scaled to.
20 m To enter the particle count that 20 mA is scaled to.
20 S130