Suzuki 93100-2181 Series User manual

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GENUINE SUZUKI ACCESSORIES
99021-21K30
I
INSTALLATION INSTRUCTIONS
Description: TOP CASE Part Number: 93100-2181
Applications: DL250L8 Installation Time: 0.2 Hours
Ref. Description QTY
(1) Top case 1
(2) Label 1
(3) Installation instructions 1
(4) * Key set 1
* The key set is not included in the accessory parts set. Please purchase the key set sepa-
rately.
Ref. Description
(A) Hexagon socket (10 mm)
(B) Ratchet handle
(C) Torque wrench
Contents
(1) (2) (3)
(4)
Tools
Required (A)
(C)
(B)

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WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
NOTE: Indicates special information to make maintenance easier or
instructions clearer.
1. Check that the kit includes all the parts listed on the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
7. When operate the key, align it with “LOCK” or “OPEN” position on the
lock lever surely.
Tighten bolts to the torque indi-
cated in the right table as standard
value unless otherwise explicitly
specified.
The value shows conventional or
“4” marked bolt tightening torque.
For other bolts not listed in the
table, refer to the service manual.
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
Precautions
for
Installation
Tightening
Torque
Diameter
(mm)
Tightening Torque
N·m kgf-m lbf-ft
5 3.0 0.3 2.0
6 5.5 0.55 4.0
813.01.39.5
10 29.0 2.9 21.0

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1. Remove the nut and the plate.
NOTE: Use the key cylinder
marked with “L”.
2. Insert the key cylinder into the
hole of the top case.
3. Install the plate and tighten the
nut to the specified torque.
NOTE: When fitting the plate to
the key cylinder, face the
marked side toward the
key insertion side.
Tightening torque
Nut: 2.5 N·m (0.25 kgf-m, 1.8
lbf-ft)
Installation
of
Key Cylinder
Washer
Nut
Plate
Mark
Key cylinder
Hole
Washer
Nut
Plate
Mark

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4. Insert the key into the key cylin-
der and turn it clockwise 90
degrees, and push down the
lock lever into the lock position.
1. Insert the key into the key cylin-
der of the top case and turn it
clockwise 90 degrees.
2. Lift up the lock lever and open
the top case lid.
Key
Lock lever
Installation
of Top Case
Key
NOTICE
Do not hold the key when lift-
ing up the lock lever. The key
could become deformed or
damaged.
Lock lever

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3. Stick the label (2) aligning it
with the marking off line.
4. Close the top case lid.
5. Insert the holders on the front
side of the top case (1) into the
top case plate.
6. Lift up the top case handle and
install the top case onto the top
case plate.
Marking off line
Label (2)
Top case (1)
Top case plate
Handle
Top case
plate

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7. Fold the handle down and
check that the locking holder
fits into the top case plate.
8. With the handle and lock lever
folded down completely, lock
the case by turning the key.
WARNING
Make sure that the top case is
surely installed. Otherwise,
the case could come off while
riding, resulting in an acci-
dent.
Handle
Top case plate
Locking
holder
WARNING
Make sure that the handle is
completely folded down and
that the mark is not visible
before locking the case. If the
handle is not completely
folded down before locking,
the case could come off while
riding, resulting in an acci-
dent.
Mark

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1. Insert the key into the key cylin-
der of the top case and turn it
clockwise 90 degrees.
2. Lift up the handle and remove
the top case.
1. Insert the key into the key cylin-
der of the top case and turn it
clockwise 90 degrees.
Removal of
Top Case
Key
Handle
Opening
Top Case
Key

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2. Lift up the lock lever and open
the top case lid.
Close the top case by reversing the
opening procedure.
NOTICE
Do not hold the key when lift-
ing up the lock lever. The key
could become deformed or
damaged.
Lock lever
Closing
Top Case
WARNING
Make sure that the handle is
completely folded down and
that the mark is not visible
before locking the case. If the
handle is not completely
folded down before locking,
the case could come off while
riding, resulting in an acci-
dent.
Mark

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• The case is not completely waterproof. Always store luggage in a
plastic bag or the like.
• Make sure the handle, lock lever and case are securely locked
before riding.
• Do not store valuables or fragile luggage in the case. If they are kept
in the case, there is a risk of theft or breakage.
Handling
Precautions
WARNING
• To avoid damage or deformation of the case, observe the fol-
lowing precautions.
- When close the lid, do not catch the luggage or stopper
rope.
- When set the center stand upright or move the motorcycle,
do not apply force through the case.
- If fitting, removal or operation of the case does not work
well, consult your Suzuki dealer.
• If the stopper rope is removed, the case hinge could be dam-
aged. Do not remove the stopper rope.
• If the case is not installed correctly, or it is not locked in place,
it may come off. Therefore, make sure that it is properly
installed and locked before riding.
• A mounted case is highly susceptible to crosswinds. Always
be careful when riding in strong winds.
• When the top case is mounted, always ride carefully as it
affects the stability and maneuverability of the motorcycle.
• Maximum loading capacity:
3 kg (6.6 lbs)
• Maximum motorcycle speed when case is mounted:
130 km/h (81 mph)
• Reduce luggage weight if the combined weight of luggage and
case exceeds the maximum loading weight limit of the carrier
or motorcycle. Maximum top case loading capacity is 3 kg
(6.6 lbs).