Suzuki 95400-2581 Series User manual

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GENUINE SUZUKI ACCESSORIES
Ref. Description QTY
11
21
31
41
5TORX®screw 4
6Installation Instructions 1
7Label 2
Ref. Description
32130]
(3) +Driver (※2)
※1TORX
®is a registered trademark of Camcar Division of Textron inc. U.S.A.
※2 Depending on a model, This driver is required.
Ref. Description
(1) Key Cylinder Set
Part Number: 95700-4881*
Contents
䐟䐠䐡
䐢䐣 䐤䐥
Tools
Required 3
Optional
Accessories
Required
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INSTALLATIO N I NST RUCTION S
Description:
PLASTIC SIDE CASES Part Number: 95400-2581*
Installation Time: 0.3 Hours
99021-25LF0 Ⓓ
Applications: Universal
(1) TORX®wrench (TH10) (※1)
(2) Thread lock cement 1360
[Recommended 99000-
Side Case (L)
Side Case (R)
Lock Plate (L)
Lock Plate (R)
Depending on a model, the key cylinder is attached with the motorcycle.
In that case, key cylinder set isn't needed.

GENUINE SUZUKI ACCESSORIES
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WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Tighten bolts to the torque indi-
cated in the right table as standard
value unless otherwise explicitly
specified.
The value shows conventional on
“4” marked bolt tightening torque.
For other bolts not listed in the
table, refer to the service manual.
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
NOTE
Indicates special information to make maintenance easier or instruc-
tions clearer.
Precautions
for
Installation
Tightening
Torque
Diameter
(mm)
Tightening Torque
N·m kgf-m lbf-ft
5 3.0 0.3 2.0
6 5.5 0.55 4.0
813.01.39.5
10 29.0 2.9 21.0
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GENUINE SUZUKI ACCESSORIES
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1. Remove the screws (a) and the
plate (b).
2. Insert the key cylinders into the
hole of the Side Cases 1(L)
and 2(R).
Refer to a service manual, when removing or installing STD
parts.
STD parts = Component parts of SUZUKI motorcycle
Installation
of
Key Cylinder
• Step 1. is only for the key cylin-
der attached with a motorcycle.
• Disuse the removed screws (a)
and plate (b).
Set the key cylinder in the cor-
rect position as the illustra-
tion.
(b)
(a)
Correct Incorrect
• When the key is not turned
smoothly, do not install the
key cylinder into the Side
Cases 1(L) and 2(R) to pre-
vent from not removing of the
key from the key cylinder.
• Please check the key cylinder
is installed securely to the
Side Cases 1(L) and 2(R).
Hole
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GENUINE SUZUKI ACCESSORIES
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3. Insert your motorcycle’s key into
the key cylinder and set a posi-
tion of key hole and key cylinder
cover at the broken line as
shown.
4. Apply a thread lock cement to
the TORX®screws 5and install
the Lock Plate 3(L) and 4(R)
by tightening the screws 5.
5. Put the key into the key cylinder
and check a smooth movement
of the system.
If the movement is not smoothly,
there is a possibility that it is
assembled incorrectly. Recheck
the process 4 in case of the
incorrect assembling.
(Convex part)
Key cylinder
[A]
Side case 1(L)
[B]
Side case 2(R)
• Wipe protruding thread lock
with a cloth or equivalents.
• The key cylinder cover is fixed
in the up and down direction.
• Confirm a secure fitment of
the TORX®screws 5and the
Lock Plate 3(L) and 4(R).
• Do not operate the key cylin-
der till the thread lock hard-
ened.
[A] [B]
䐡䐢
䐣䐣
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GENUINE SUZUKI ACCESSORIES
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1. Insert the key into the key cylinder
of the Side Case 2(R) and turn
it counterclockwise 90 degrees.
2. Lift up the lock lever (A) and
open the side case lid (B).
3. Affix the Labels 7of appropri-
ate language over the original
affixe d label.
Installation
of Side Case
The following steps are for the
right side of the motorcycle. Follow
the same steps for the left side.
For the Side Case 1 (L), turn the
key clockwise 90 degrees.
Key cylinder
Do not hold the key when lift-
ing up the lock lever (A). The
key could become deformed
or damaged.
(B)
(A)
Select the labels 7of your
native language.
䐥
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GENUINE SUZUKI ACCESSORIES
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4. Secure the end of the belt (G)
onto the side case lid (B).
5. Close the side case lid (B).
6. Lift up the handle (C) and push
down the locking bar (D).
7. Install the Side Case 2(R)
onto the side case brackets (E)
and (F) as shown.
• Clean and degrease the attaching area of the Decal by an natu-
ral detergent and dry completely the area before affixing it.
• Do not use an organic solvent for degreasing.
[A]
Side case 1(L)
[B]
Side case 2(R)
[A]
[B]
(B)
(G)
(G)
(B)
(C)
(D)
(E)
(F)
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GENUINE SUZUKI ACCESSORIES
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8. Fold the handle (C) down and
make sure that the locking bar
(D) is fit into the slot of the side
case bracket (E).
9. Hold the handle (C) and lock
lever (A) folded down com-
pletely, then lock the case by
turning the key.
WARNING
Make sure that the Side Case
is surely installed. Otherwise,
the case could come off while
riding, resulting in an acci-
dent.
(C)
(D)
(E)
WARNING
Make sure that the handle (C)
is completely folded down and
that the red label is not visible
before locking the case. If the
handle (C) is not completely
folded down before locking,
the case could come off while
riding, resulting in an accident. (A)
(C)
Red label
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1. Insert the key into the key cylin-
der and turn it counterclockwise
90 degrees.
2. Lift up the handle (C) and
remove the Side Case 2(R).
1. Insert the key into the key cylin-
der and turn it counterclockwise
90 degrees.
Removal of
Side Case
The following steps are for the
right side of the motorcycle. Follow
the same steps for the left side.
For the Side Case 1 (L), turn the
key clockwise 90 degrees.
(C)
How to
open the lid
The following steps are for the
right side of the motorcycle. Follow
the same steps for the left side.
For the Side Case 1 (L), turn the
key clockwise 90 degrees.
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GENUINE SUZUKI ACCESSORIES
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2. Lift up the lock lever (A) and
open the side case lid (B).
Close the side case lid (B) by
reversing the opening procedure.
Do not hold the key when lift-
ing up the lock lever. The key
could become deformed or
damaged.
(A)
(B)
How to
close the lid
WARNING
Make sure that the handle (C)
is completely folded down and
that the red label is not visible
before locking the case. If the
handle (C) is not completely
folded down before locking,
the case could come off while
riding, resulting in an acci-
dent.
(A)
(C)
Red label
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GENUINE SUZUKI ACCESSORIES
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• The cases are not complete
waterproof. Always store lug-
gage in a plastic bag or the like.
• Make sure the handles, lock
levers and cases are securely
locked before riding.
• The inside of the case becomes
very hot. Do not store valuables,
electronic devices, and foods or
drinks, etc. in the case.
Handling
Precautions
WARNING
• If the case is not installed
correctly, or it is not locked
in place, it may come off.
Therefore, make sure that it
is properly installed and
locked before riding.
• A mounted case is highly
susceptible to crosswinds.
Always be careful when rid-
ing in strong winds.
• When the side cases are
mounted, always ride care-
fully as they affect the stabil-
ity and maneuverability of
the motorcycle.
• Maximum loading capacity:
5 kg (11 lbs) per case
• Maximum motorcycle speed
when case is mounted:
130km/h(81mph)
• Reduce luggage weight if
the combined weight of lug-
gage and cases exceeds the
maximum loading weight
limit of the carrier or motor-
cycle. Maximum side case
loading capacity is 5 kg
(11 lbs) per case.
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