swaploader SL-400 User manual

Model SL-400
Parts and
Operations Manual
Hoist Serial Number: ____________________

SWL Warranty Registration Form Page 1 Revision A
WARRANTY REGISTRATION FORM
HOIST INFORMATION
MODEL: Signature:
SERIAL NO.: Date Installed:
Date Inspected:
VEHICLE INFORMATION
Manufacturer:
Model:
Year:
Wheel Base:
VIN:
PTO Type:
PTO Ratio:
DISTRIBUTOR INFORMATION
Company Name:
Sales Person’s Name:
Address:
City, State & Zip:
Phone:
The unit has been checked and serviced according to SwapLoader’s Pre-delivery Check List. The proper
mechanical operation of the unit as described in the written Parts & Operations Manual, provided by
SwapLoader USA, Ltd., has been discussed with the customer.
CUSTOMER INFORMATION
Company Name:
Contact Name (owner):
Address:
City, State & Zip:
Phone:
Customer’s Signature:
Waste / Recycling: Municipal: Fire Dept.:
Construction / Contractor: Tree / Nursery: Lumber Yard:
Landscaping: Roofing: Other:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!
1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com • Toll Free: 888-767-8000

SWL Pre-Delivery Check List Page 1 Revision A
PRE-DELIVERY CHECK LIST
INSPECTOR’S INFORMATION
Inspected By: Signature:
Distributor: Date Installed:
Customer: Date Inspected:
I. COMPONENT INFORMATION
Hoist Model:
Hoist Serial No.:
Chassis VIN:
Chassis Make & Model:
Chassis GVWR:
Chassis CA / CT: Distance from rear of cab to the centerline
of rear axle/tandem.
After Frame: Distance from centerline of rear
axle/tandem to rear of hoist.
PTO Make:
PTO Model:
PTO Serial No.:
PTO % of Engine RPM:
Hyd. Pump Make:
Hyd. Pump Model:
Hyd. Pump Serial No.:
II. INSTALLATION TO CHASSIS
Were there any problems installing the hoist to the truck chassis? YES NO
If yes, please describe:
All bolts checked for proper tightness.
Please include photos of the hoist installed on the truck chassis. Be sure to include at least one photo
from each side of the chassis/hoist.

SWL Pre-Delivery Check List Page 2 Revision A
III. CONTROLS
Controls easy to operate from driver’s seat.
Movement of controls correct, per installation instructions.
IV. HYDRAULIC INSTALLATION
Correct hydraulic oil level in reservoir, per installation instructions.
Inspected for leaks.
Any abnormal noise during hoist operation? YES NO
If yes, please describe:
With engine operating @ 1,000 RPM, record the following information:
Cycle time for dump mode: Seconds Up Seconds Down
Cycle time for load/unload mode: Seconds to Unload Seconds to Load
Filter pressure: PSI
Main pressure, controls in neutral: PSI
Main relief pressure when extending
jib cylinder (bottomed out): PSI
Main relief pressure when extending
lift cylinders (bottomed out): PSI
NOTE: Connect pressure gauge to fitting provided on the inlet section of the Hydraulic Control Valve (Ref. Part
No. 10P37, fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist’s Parts &
Operations Manual).
V. OPERATION
Jib operates freely in both directions.
Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload
position. Both safety hooks are fully engaged when jib is extended.
Parts & Operations Manual is in the cab.
Lubricate sliding jib and all grease zerks per installation instructions.
VI. DECALS
All safety decals and product decals installed per enclosed decal drawings (found attached to the inside
of the hoist’s Parts & Operations Manual cover or at the back of the Parts List section in the Manual).
Additional Comments:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!
1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com • Toll Free: 888-767-8000

42H07 ~ REV A
SL-400
DECAL ASSEMBLY
10
15
9
8
10
10 5
4
11 3
12 2
12
2
(ON DASHBOARD)
6
(ON VISOR)
7
OUTER TUBE ASS'Y
(REF)
OUTER TUBE ASS'Y
(REF)
10
1
8

TABLE OF CONTENTS
I. INTRODUCTION
Letter to Customer
Warranty Statement
Safety Suggestions
II. INSTALLATION
Initial Inspection
Hoist Installation
Controls Installation
Hydraulic Tank Installation
P.T.O. Selection
Pump Installation
Start Up Procedure
400 Series Subframe Dimensions
300 Series Subframe Dimensions
Stabilizer Installation (Optional)
Accessory Installation
Bumper Assembly
Bumper Assembly, w/ Extension
Bumper Assembly, Folding
Bumper Assembly, Drop Down
Cab Guard Assembly
Container Variability System - (C.V.S.)
Fender Assembly, Single Axle
Fender Assembly, Tandem Axle
Rear Light Bar Assembly
Roller & Roller Mount
Toolbox Assembly
III. OPERATION
Loading a Container
Dumping a Container
Placing a Container on the Ground
Operating the Stabilizer
Changing Hook Heights -
Adjustable Jib (Optional)
IV. MAINTENANCE
Weekly Service (50 Operations)
Monthly Service (200 Operations)
Yearly Service
Lubrication Diagram
Hydraulic Oil Specifications
Hydraulic Filter Interchange
General Maintenance Parts List
Replacement Bearing List
Mast Lock (Safety Latch) Inspection &
Adjustment Instructions
Pressure Check Instructions
V. PARTS LIST
Base Assembly
Mainframe Subassembly
Rear Pivot Subassembly
Telescopic Jib Subassembly
Mast Lock (Safety Latch) Assembly
Hoist Installation Kit Assembly
Manual Control Assembly, 2 Section
Hyd. Sub-Ass’y – Base Cylinder Circuit
Hyd. Sub-Ass’y – Chassis-Tank Circuit
Hydraulic Sub-Assembly – Pump Circuit
Decal Assembly
VI. OPTIONS
Air Shift Control Assembly, 2 Section
Air Circuit, 2 Section
Manual Control Assembly, 3-Section
Air Shift Control Assembly, 3-Section
Air Circuit, 3-Section
Stabilizer Final Assembly
Stabilizer Sub-Assembly
Hyd. Sub-Assembly – Stabilizer Circuit
Telescopic Jib Sub-Assembly -
w/ Adjustable Jib (Optional)
Adjustable Jib Assembly
SL-330/400 Rev. 07/2009