SycoTec easyDrive 4330 IP00 User manual

Operating Manual EN
HF Inverter e@syDrive® 4330 (IP00), 4330-H (IP10)

EN
Table of Contents
1USER INFORMATION ......................................................................................................................4
1.1 SYMBOLS USED .............................................................................................................................. 4
1.2 SCOPE OF SUPPLY .......................................................................................................................... 5
1.3 ACCESSORIES.................................................................................................................................. 5
1.4 INTENDED USE ............................................................................................................................... 5
2SAFETY INSTRUCTIONS AND WARNINGS........................................................................................6
3INSTALLATION, COMMISSIONING AND OPERATION ......................................................................7
3.1 OPERATION .................................................................................................................................... 8
3.2 TRANSPORT AND STORAGE CONDITIONS...................................................................................... 8
3.3 CLEANING, MAINTENANCE AND DISPOSAL ................................................................................... 9
3.4 EMC................................................................................................................................................ 9
4TECHNICAL DATA ...........................................................................................................................9
4.1 TYPE PLATE..................................................................................................................................... 9
4.2 PERFORMANCE DATA –INVERTER E@SYDRIVE 4330.................................................................. 10
4.3 PERFORMANCE DATA –INVERTER E@SYDRIVE 4330-H .............................................................. 11
5CONNECTION, PLUGS AND PIN ASSIGNMENTS.............................................................................12
5.1 INVERTER E@SYDRIVE 4330......................................................................................................... 12
5.2 INVERTER E@SYDRIVE 4330-H..................................................................................................... 12
5.3 POWER SUPPLY CONNECTION X1 (CONNECTOR TBP01P1-508-03BE)......................................... 12
5.4 SPINDLE CONNECTION X2 (CONNECTOR TBP01P1-508-04BE) .................................................... 13
5.5 I-O CONNECTION X3 (CONNECTOR WÜRTH WR-TBL 691361300015)......................................... 13
6FUNCTIONS, SETUP AND OPERATION...........................................................................................13
6.1 POWER SUPPLY CONNECTION X1 ................................................................................................ 13
6.2 SPINDLE CONNECTION X2............................................................................................................ 14
6.3 LOGIC SUPPLY .............................................................................................................................. 14
6.4 DIGITAL INPUT.............................................................................................................................. 14
6.5 START / STOP ............................................................................................................................... 14
6.6 RESET............................................................................................................................................ 14
6.7 ANALOGUE INPUT / TARGET VALUE OF ROTATIONAL SPEED...................................................... 15
6.8 DIGITAL OUTPUTS ........................................................................................................................ 15
6.9 UART CONNECTOR....................................................................................................................... 16
6.10 MOTOR TEMPERATURE SENSOR.................................................................................................. 16
6.11 STATUS REPORT ........................................................................................................................... 16
6.12 DESCRIPTION OF LEDS –ERROR MESSAGES ................................................................................ 17
7MOUNTING..................................................................................................................................18
7.1 MOUNTING INVERTER E@SYDRIVE 4330..................................................................................... 18
7.2 MOUNTING INVERTER E@SYDRIVE 4330-H................................................................................. 18
8CONNECTION EXAMPLE ...............................................................................................................19
WARRANTY CONDITIONS.....................................................................................................................19
CE DECLARATION OF CONFORMITY......................................................................................................19

EN
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1User Information
1.1 Symbols Used
Operating Manual / Unit
DANGER
Indicates a hazardous situation that can directly cause death or serious
injury.
WARNING
Indicates a hazardous situation that can cause damage to property or
moderate to serious injuries.
ATTENTION
Indicates a hazardous situation that can cause damage to property or
mild to moderate injuries.
Important information for operator and engineer
Risk of injury due to electric shock. After electric devices have been
switched off, touch voltages may occur.
Information on protection category
Power input
Power output
Material number
Serial number
Information on disposal
CE mark (Communauté Européenne)
Packaging
Fragile
Keep dry
Transport upright with the arrows pointing upwards.
Stacking restrictions
Temperature range
Air pressure
Humidity
Quantity

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1.2 Scope of Supply
Material no.
HF inverter e@syDrive 4330 (IP00)*
2.003.3952
HF inverter e@syDrive 4330 (IP00) - C**
(customized parameter-setting)
2.003.6383
HF inverter e@syDrive 4330-H (IP10)*
2.003.5721
HF inverter e@syDrive 4330-H (IP10) - C**
(customized parameter-setting)
2.003.6378
Info sheet
2.003.6826
with QR code for download:
–Operating Manual HF inverter e@syDrive 4330, 4330-H
2.003.6718
–Operating Manual Operating Software SycoTec Controller Host/
ZDC002 Bootloader Host
2.003.6926
–Object description UART Interface
2.003.6927
* Preset with default list of parameter settings. No spindle-profile activated. Profile have to be activated via Software.
** Customer specific parameter installed and activated.
Check that all parts are present.
The current operating manuals and descriptions can be downloaded from the SycoTec website under
Downloads - SycoTec GmbH & Co. KG.
1.3 Accessories
Material no.
Connector set HF inverter e@syDrive 4330, 4330-H
2.003.6161
–Power supply connector X1
2.003.6163
–Spindle connector X2
2.003.6164
–I/O connector X3
2.003.6162
Connecting cable 4330 UART - USB
2.003.6326
1.4 Intended Use
The inverter e@syDrive 4330, 4330-H has been specially developed for driving high frequency (HF) 3-phase
asynchronous motors (ASM 3-phase) and permanent-magnet synchronous motors (PMSM). They are used in
spindles, for grinding, milling and drilling machines on machine tools or CAD/CAM machines, for example.
The high inverter switch frequency ensures a small current rise in motors and strong heating of the rotors is
avoided. Thus, approved SycoTec spindles can be operated without a motor choke.
Accelerating to maximum speed and then braking to speed zero more than three times per minute is considered
not appropriate use (braking resistor can be damaged).
Description and Features
•Operation of AC spindles and BLDC spindles.
•The inverter e@syDrive 4330, 4330-H allows speed frequencies up to 1,667 Hz / 100,000 rpm.
•Communication via digital and analogue signals.
•UART (Universal Asynchronous Receiver/Transmitter) interface for serial communications.
•Internal storage of up to 6 different motor profiles.
•On board braking resistor.
•Protection against overtemperature.

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2Safety Instructions and Warnings
These safety instructions contain important information for your safety.
Before installing and operating this device, these safety instructions and warnings must be read carefully
and all of the warning signs on the device must be payed attention to.
Target group: This document is intended for machine manufacturers and persons responsible for putting into
service and operating the inverter e@syDrive 4330, 4330-H.
ATTENTION
The Operating Manual must be read by the user/operator before starting up the unit for the first time in
order to avoid incorrect operation and other damage. Duplication and distribution of the Operating
Manual require SycoTec prior consent.
Safe operation and protection of the device can only be assured if the device is used as intended, in accordance
with the instructions for use, and using only approved tools.
The following must also be observed:
•The occupational health and safety regulations
•The accident prevention regulations
Also note the following directives:
•Low-Voltage Directive 2014/35/EU
•EMC Directive 2014/30/EU
•RoHS Directive 2011/65/EU and Delegated Act 2015/863/EU
All specifications, information and properties of the product described in the operating instructions correspond to
the status at the time of printing.
Modifications and improvements to the product as a result of new technical developments are possible.
This does not imply any right to retrofitting of existing units.
SycoTec assumes no responsibility for damage arising through:
•External influences (poor quality of the media or faulty installation, natural phenomena, etc.)
•Use of incorrect information
•Improper use
•Improperly performed repairs
DANGER
•The inverter e@syDrive 4330, 4330-H operates dangerously rotating mechanical parts. Failure to follow
the instructions provided in these instructions for use could result in serious damage to property,
personal injury or death.
•Hazard-free operation of this device is dependent on the proper installation, handling and operation of
the device.
•Only suitably qualified personnel may start up, maintain and work on this device. Also only qualified
personnel may connect the device, put it into operation and fix faults.
•The device must be used only for the purpose intended by the manufacturer. Unauthorized alterations
and the use of auxiliary equipment that is not recommended by the manufacturer could cause fires,
electric shocks and injuries.
•Only combinations of parameter sets and spindles approved by SycoTec should be used. Other
combinations can lead to dangerous situations when used.
ATTENTION
General ESD measures (electrostatic discharge) should be applied when handling the inverter.
Modifications to and in the device may only be performed after prior agreement with SycoTec.

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3Installation, Commissioning and Operation
The installation must only be carried out by qualified personnel with electrotechnical training.
The commissioning must only be carried out be specialist personnel with sufficient knowledge in the fields of
electrical engineering and drive technology.
The inverter and accessories must be checked for damage before commissioning.
Electrostatically sensitive components must not be touched.
The following requirements must be considered for the installation and operation of the devices:
Pollution
Clean air according to IEC 60664-1, dirt level 2
Max. operating altitude
2,000 m (6,561 ft)
Ambient temperature
+10 to +40°C (50 to 104°F) according to EN 61800-2
Relative humidity
30 to 70% (no condensation)
The inverter must be mounted in the control cabinet.
The protection against harmful gas, oil vapor and salty air must be ensured.
The ambient air must not contain aggressive, grinding, electrically conductive, highly flammable substances or
dust.
A sudden change in temperature and / or humidity must be avoided.
Incorrect installation may result in damage of material and / or serious injury of persons.
People must be adequately protected from the risks of injury or other damage that may be caused by direct or
indirect contact.
The applicable accident prevention regulations must be followed to avoid serious injuries when working on
energized devices.
The system must be properly grounded in order to prevent serious injuries due to high currents.
The electrical installation must be carried out in according to the relevant electrical codes (appropriate wire
gauges, connections of ground conductors, etc.).
Motor cables must be shielded. They must be routed separate from signal cables.
If there are long cable lengths between the inverter and the motor, there is an increased current flow due to line
capacitances. This can lead to an earlier triggering of protective functions. When using a shielded motor cable
longer than 5 m, additional interference suppression of the cable is required. The maximum permissible length of
the motor cable is 100 m.
Signal cables must be shielded. They must be routed separately from motor cables and should not exceed a length
of 20 m.
The cable shield must be connected both sides over a large area. The motor cable should be as short as possible.
The cable shields should always be connected on both sides. The connection of the cable shields, which ensures an
EMC-compliant design, is described in chapter 3.4 EMC.
The inverter supply voltage must be electrically isolated from the mains (electrically protective separation must be
guaranteed).
Ensure that the supply voltage must be equipped with an overcurrent protective device.
The device does not have a power switch. The device must be completely disconnected from the power supply
before work is carried out on the opened device. The power supply may only be available after the work on the
device has been completed.

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Hazards from energy supply disruptions or other failures must be ruled out by appropriate machine control
protective measures.
The cable cross sections must be selected so that the permissible current rating values are not exceeded at
maximum ambient temperature.
The permissible values for the individual cable cross sections are specified by DIN VDE 0298-4 and must be
complied with.
The values of a presetting performed by SycoTec must be checked by the user for correctness.
3.1 Operation
DANGER
During the operation of the product, there is a risk of serious injury to persons and property caused by
moving of flying parts or by unauthorized use.
It must be ensured that
•All accesses to the moving parts of the system are kept closed during operation.
•All the mounting screws and tools have been adequately fastened.
•All accesses to the voltage carrying of the system are kept closed during operation.
•The products are used as intended.
A correct operation of the products must be ensured.
It must be ensured that the applicable safety regulations of the respective system are complied with.
Check electrical safety before operation.
In case of a 48 V power supply failure, all digital outputs switch to "high" and the spindle trundles out.
The relevant instructions in the Operating Manual must be followed.
The description of the operating software is described in the Operating Manual Software SycoTec
Controller Host, ZDC002 Bootloader Host. The Operating Manual can be downloaded from the SycoTec
homepage (Downloads - SycoTec GmbH & Co. KG).
3.2 Transport and Storage Conditions
The inverter must not be subjected to an unacceptable load.
The following factors must be considered:
•Protection against mechanical damage during transportation, handling, etc. must be ensured!
•Protection against contamination and moisture must be ensured!
•Protection against contact with electronic components must be ensured!
The following storage conditions must be met, if necessary by appropriate measures:
Pollution
Clean air according to IEC 60664-1, dirt level 2
Storage temperature
-25 to +55°C (-14 to 104°F) according to EN 61800-2
Relative humidity (storage location)
30 to 70% (no condensation)
A sudden change in temperature and/or humidity must be avoided.
Depending on the ambient conditions, the inverter must be inspected of for cleanliness and function at regular
intervals. Fan should be checked for cleanliness and cleaned if necessary.

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3.3 Cleaning, Maintenance and Disposal
Before starting cleaning and maintenance work, the inverter must be shut down, disconnect from the power
supply and secured against restarting.
Repair and maintenance work, apart from the activities described in this Operating Manual, must be performed
only by qualified staff.
ATTENTION
•In the event of modifications by third parties, the licenses become null and void.
•Use only SycoTec original parts and spare parts.
Disposal of devices and accessories after use
Based on EU directive (WEEE 2012/19/EU) on waste electrical and electronic equipment, we hereby
inform you that this product is subject to the aforementioned directive and must be disposed of through
special channels within Europe.
3.4 EMC
Compliance with the limits required for the EMC is the responsibility of the system or machine manufacturer.
In an EMC-compliant equipment configuration, operation is possible in an industrial environment.
The EU directives for electromagnetic compatibility must be considered for commissioning the products!
Particular attention must be paid to the appropriate grounding, wiring and shielding of the products.
In accordance with the EMC product standard DIN EN 61800-3:2004 + A1:2012 the devices comply with the limits
of category C3.
The EMC measurement was carried out with the following setup. For a different set-up, it cannot be guaranteed
that the EMC limits can be complied with.
The devices must not be connected directly to low voltage supply networks.
If the devices are to be connected to a low-voltage supply network, appropriate interference suppression
measures must be taken.
4Technical Data
4.1 Type plate
Used symbols see chapter 1.1

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4.2 Performance data –Inverter e@syDrive 4330
Input voltage
48 V DC
Logic supply
24 V DC (0.5 A)
Output voltage
33 V AC
Output current
S1: 11 A
Max. 18 A / 60 s
Output power
S1: 560 W
Max. 880 W
Output frequency
Min. 50 Hz
Max. 1,667 Hz
Weight
85 g
Motor type
3 phase asynchronous motor
3 phase BLDC motor
Internal memory
6 motor settings
Braking resistor
Integrated
Protection category
IP 00 / class III according DIN EN 61800-5-1
Interfaces
1x Analogue input (0 –10 V)
2x Digital input (24 V DC)
3x Digital output (24 V DC)
1x Temperature sensor (KTY / PTC)
1x UART interface
4.2.1 Dimensions –Inverter e@syDrive 4330
Technical modifications reserved.

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4.3 Performance data –Inverter e@syDrive 4330-H
Input voltage
48 V DC
Logic supply
24 V DC (0.5 A)
Output voltage
33 V AC
Output current
S1: 13 A
Max. 18 A / 60 s
Output power
S1: 660 W
Max. 880 W
Output frequency
Min. 50 Hz
Max. 1,667 Hz
Weight
380 g
Motor type
3 phase asynchronous motor
3 phase BLDC motor
Internal memory
6 motor settings
Braking resistor
Integrated
Protection category
IP 10 / class III according DIN EN 61800-5-1
Interfaces
1x Analogue input (0 –10 V)
2x Digital input (24 V DC)
3x Digital output (24 V DC)
1x Temperature sensor (KTY / PTC)
1x UART interface
4.3.1 Dimensions –Inverter e@syDrive 4330-H
Technical modifications reserved.

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5Connection, Plugs and Pin Assignments
5.1 Inverter e@syDrive 4330
5.2 Inverter e@syDrive 4330-H
5.3 Power Supply Connection X1 (Connector TBP01P1-508-03BE)
PIN
Description
PE
Protective Earth
0V
GND –Return of Power Supply
+V
+ Power Supply, 48 V
Connecting cable from power supply - 1.5 mm² with a maximum length of 2 m.
The Protective earth has to be connected.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

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5.4 Spindle Connection X2 (Connector TBP01P1-508-04BE)
PIN
Description
U
Motor Phase U
V
Motor Phase V
W
Motor Phase W
PE
Protective Earth + Motor shield
SycoTec cables are recommended.
The Protective earth has to be connected.
The motor shield must be connected to PE.
5.5 I-O Connection X3 (Connector Würth WR-TBL 691361300015)
PIN
Function
Description
1
GND
Ground UART
2
TX
TX –UART
3
RX
RX –UART
4
OUT 1
Digital output 1: Failure (24 V signal)
5
OUT 2
Digital output 2: Speed zero (24 V signal)
6
OUT 3
Digital output 3: Speed reached (24 V signal)
7
GND
Ground
8
GND
Ground
9
GND
Ground
10
ANL IN
Analogue input: Speed control (0 –10 V)
11
PWR
+ Power Supply, 24 V
12
INP1
Digital input 1: Start (24V) / Stop (0 V)
13
INP2
Digital input 2: Failure reset (24 V signal)
14
GND TP
Ground Motor Temperature Sensor
15
TP
Temperature Sensor
Wiring control circuit - 0.75 mm² with a maximum length of 2m.
6Functions, Setup and Operation
6.1 Power Supply Connection X1
Power supply must be specified as follows:
U = 46…49 V
PIN
Description
PE
Protection Earth
0V
GND –Return of Power Supply
+V
+ Power Supply, 48 V
For proper function we recommend power supply:
https://www.meanwell-web.com/en-gb/ac-dc-slim-single-output-enclosed-power-supply-uhp--500--48
or equivalent.

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6.2 Spindle Connection X2
Connect the spindle wires according to the following schematic:
PIN
Description
U
Motor Phase U
V
Motor Phase V
W
Motor Phase W
PE
Protective Earth + Motor shield
6.3 Logic supply
For the logic supply of the inverter e@syDrive 4330, 4330-H, the following must be observed:
Voltage: 12 –28 V
Current: max. 500 mA
PIN
Function
Description
8
GND
Ground
11
PWR
+ Power Supply, 24 V
6.4 Digital Input
The digital input can be activated with voltages up to a maximum of ± 28 V DC. The following also applies:
U_low = 0…+1,6 V
U_high = 1,7…+28 V
I_e = 10 mA with 24 V
6.5 Start / Stop
PIN
Function
Description
12
INP1
Digital input 1: Start (24 V) / Stop (0 V)
Spindle start with signal high →24 V
Spindle stop with signal low →0 V
Functionality can be inverted via software
6.6 Reset
PIN
Function
Description
13
INP2
Digital input 2: Failure reset (24 V signal)
Failure reset with signal pulse high –low (see schematic)
Functionality can be inverted via software
High 24 V
Reset at negative edge
INP2
Low 0 V
OUT3
High 24 V
Low 0 V

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6.7 Analogue input / Target value of rotational speed
Target value of rotational speed is set via analogue input AIN 0…10 V.
The analogue input is used for the rotational speed target value setting. The voltage range is 0 to 10 V.
PIN
Function
Description
9
GND
Ground
10
ANL IN
Analogue input: Speed control (0 –10 V)
0 –10 V/ 0 - Max: The scaling for the analogue value is depending on the parameter setting. Default value is max
speed of spindle. Scaling can be adjusted via software.
Example: Motor 33-AC-02 (Spindle 4033 AC)
Max Speed
100,000 rpm
ANL IN = 0 V
0 rpm
ANL IN = 5 V
50,000 rpm
ANL IN = 10 V
100,000 rpm
6.8 Digital outputs
The 3 outputs are pre-set for the following functions. Functions cannot be changed. Its possible to invert output
signals via software.
PIN
Function
Description
4
OUT 1
Digital output 1: Failure
Failure = 24 V
No failure = 0 V
5
OUT 2
Digital output 2: Speed zero
Speed = 0 rpm = 24 V
Speed ≠ 0 rpm = 0 V
6
OUT 3
Digital output 3: Speed reached
Actual speed = set speed = 24 V
Actual speed ≠ set speed = 0 V
Output voltage 24 V (= voltage supply logic)
Max. 150 mA

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6.9 UART connector
The UART connector is used to parameterize the inverter by means of a PC.
There is also the possibility to control the spindle via control-commands.
The interface description describes the UART commands and the responses of the inverter.
The interface description can be downloaded from the SycoTec homepage (Downloads - SycoTec GmbH & Co. KG).
To connect PC and inverter, please use USB connecting cable 2.003.6326.
PIN
USB cable
1
GND
GND
Black
2
TX
RX
Yellow
3
RX
TX
Orange
e@syDrive 4330, 4330-H
PC / Machine Control
2 - TX
Yellow
RX
3 - RX
Orange
TX
1 - GND
Black
GND
6.10 Motor temperature sensor
The motor temperature sensor can be connected.
PIN
Function
Description
14
GND TP
Ground Motor Temperature Sensor
15
TP
Temperature Sensor
Possible sensor types: KTY, PTC, PT1000 (min./max. resistance values can be set).
Software also allows to disable temperature sensor.
Default parameter setting fit to equivalent spindle specification.
If the resistance value set in the software is exceeded, the inverter switches off the motor.
6.11 Status Report
If the inverter is supplied with a voltage, then the Status LED (power) lights up continuously, the inverter is ready
for operation.
During operation, the green LED lights up continuously.
If an error (fault) occurs, the Warning LED flashes in different patterns, depending on the type of error see
chapter 6.12, and the motor is stopped.

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6.12 Description of LEDs –Error messages
The LEDs indicate the current status of the inverter:
LED green –Power
LED red –Fault
Meaning
ON
OFF
Inverter ready for operation, operation with no error
ON
ON
Error (error code can be read via Software)
Error message:
Quantity of flashes
(LED red)
Meaning of the fault
1
Motor failed to start
2
Motor stalled
3
Motor could not reach startup speed
4
Fault max. motor current
5
Fault max. motor power
6
Fault min. supply voltage
7
Fault max. supply voltage
8
Fault controller board temperature
9
Reserved
10
Fault max. motor temperature
11
UART timeout fault
12
Motor connect fault
If an error occurs, the motor stops and does not start again until the error is eliminated and the inverter is reset.

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7Mounting
7.1 Mounting inverter e@syDrive 4330
The inverter must be fixed with 4x M3 screws.
ATTENTION
Bottom surface must be protected against short circuit! (No contact to electrically conductive materials.)
→ Recommendation: mount inverter onto distance-pins > = 5 mm length.
7.2 Mounting inverter e@syDrive 4330-H
The inverter can be fixed with up to 4 Screws. Use either M4 or M5 screws.
ATTENTION
Sufficient air supply should be ensured for maximum performance of the inverter.
The fan should not be covered.

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8Connection Example
Warranty Conditions
Under current SycoTec delivery and payment conditions, SycoTec undertakes warranty for satisfactory function
and freedom from faults in material and manufacture for a period of 12 months from the date of sale certified by
the vendor.
In the event of justifiable complaints, SycoTec shall supply spare parts or carry out repairs free of charge under
warranty. SycoTec accepts no liability for defects and their consequences which have arisen or could have arisen as
a result of natural wear and tear, improper handling, cleaning or maintenance, non-compliance with the
maintenance, operating or connecting instructions, corrosion, impurities in the air supply or chemical or electrical
influences which are unusual or not admissible in accordance with SycoTec's standards. The warranty claims shall
become null and void if defects or their consequences can be attributed to interventions in or modifications to the
product. Warranty claims can only be validated if they are notified immediately in writing to SycoTec.
A copy invoice or delivery note clearly showing the manufacture number shall be attached if products are
returned.
CE Declaration of Conformity
The CE Declaration of conformity may be requested or downloaded from www.sycotec.eu

EN
2.003.6718 –2023-09
(EN = original)