SycoTec easyDrive 4330 IP00 User manual

Operating Manual EN
HF Inverter e@syDrive® 4330 (IP00), 4330-H (IP10)

EN
Table of Contents
1USER INFORMATION ......................................................................................................................4
1.1 SYMBOLS USED .............................................................................................................................. 4
1.2 SCOPE OF SUPPLY .......................................................................................................................... 5
1.3 ACCESSORIES.................................................................................................................................. 5
1.4 INTENDED USE ............................................................................................................................... 5
2SAFETY INSTRUCTIONS AND WARNINGS........................................................................................6
3INSTALLATION, COMMISSIONING AND OPERATION ......................................................................7
3.1 OPERATION .................................................................................................................................... 8
3.2 TRANSPORT AND STORAGE CONDITIONS...................................................................................... 8
3.3 CLEANING, MAINTENANCE AND DISPOSAL ................................................................................... 9
3.4 EMC................................................................................................................................................ 9
4TECHNICAL DATA ...........................................................................................................................9
4.1 TYPE PLATE..................................................................................................................................... 9
4.2 PERFORMANCE DATA –INVERTER E@SYDRIVE 4330.................................................................. 10
4.3 PERFORMANCE DATA –INVERTER E@SYDRIVE 4330-H .............................................................. 11
5CONNECTION, PLUGS AND PIN ASSIGNMENTS.............................................................................12
5.1 INVERTER E@SYDRIVE 4330......................................................................................................... 12
5.2 INVERTER E@SYDRIVE 4330-H..................................................................................................... 12
5.3 POWER SUPPLY CONNECTION X1 (CONNECTOR TBP01P1-508-03BE)......................................... 12
5.4 SPINDLE CONNECTION X2 (CONNECTOR TBP01P1-508-04BE) .................................................... 13
5.5 I-O CONNECTION X3 (CONNECTOR WÜRTH WR-TBL 691361300015)......................................... 13
6FUNCTIONS, SETUP AND OPERATION...........................................................................................13
6.1 POWER SUPPLY CONNECTION X1 ................................................................................................ 13
6.2 SPINDLE CONNECTION X2............................................................................................................ 14
6.3 LOGIC SUPPLY .............................................................................................................................. 14
6.4 DIGITAL INPUT.............................................................................................................................. 14
6.5 START / STOP ............................................................................................................................... 14
6.6 RESET............................................................................................................................................ 14
6.7 ANALOGUE INPUT / TARGET VALUE OF ROTATIONAL SPEED...................................................... 15
6.8 DIGITAL OUTPUTS ........................................................................................................................ 15
6.9 UART CONNECTOR....................................................................................................................... 16
6.10 MOTOR TEMPERATURE SENSOR.................................................................................................. 16
6.11 STATUS REPORT ........................................................................................................................... 16
6.12 DESCRIPTION OF LEDS –ERROR MESSAGES ................................................................................ 17
7MOUNTING..................................................................................................................................18
7.1 MOUNTING INVERTER E@SYDRIVE 4330..................................................................................... 18
7.2 MOUNTING INVERTER E@SYDRIVE 4330-H................................................................................. 18
8CONNECTION EXAMPLE ...............................................................................................................19
WARRANTY CONDITIONS.....................................................................................................................19
CE DECLARATION OF CONFORMITY......................................................................................................19

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1User Information
1.1 Symbols Used
Operating Manual / Unit
DANGER
Indicates a hazardous situation that can directly cause death or serious
injury.
WARNING
Indicates a hazardous situation that can cause damage to property or
moderate to serious injuries.
ATTENTION
Indicates a hazardous situation that can cause damage to property or
mild to moderate injuries.
Important information for operator and engineer
Risk of injury due to electric shock. After electric devices have been
switched off, touch voltages may occur.
Information on protection category
Power input
Power output
Material number
Serial number
Information on disposal
CE mark (Communauté Européenne)
Packaging
Fragile
Keep dry
Transport upright with the arrows pointing upwards.
Stacking restrictions
Temperature range
Air pressure
Humidity
Quantity

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1.2 Scope of Supply
Material no.
HF inverter e@syDrive 4330 (IP00)*
2.003.3952
HF inverter e@syDrive 4330 (IP00) - C**
(customized parameter-setting)
2.003.6383
HF inverter e@syDrive 4330-H (IP10)*
2.003.5721
HF inverter e@syDrive 4330-H (IP10) - C**
(customized parameter-setting)
2.003.6378
Info sheet
2.003.6826
with QR code for download:
–Operating Manual HF inverter e@syDrive 4330, 4330-H
2.003.6718
–Operating Manual Operating Software SycoTec Controller Host/
ZDC002 Bootloader Host
2.003.6926
–Object description UART Interface
2.003.6927
* Preset with default list of parameter settings. No spindle-profile activated. Profile have to be activated via Software.
** Customer specific parameter installed and activated.
Check that all parts are present.
The current operating manuals and descriptions can be downloaded from the SycoTec website under
Downloads - SycoTec GmbH & Co. KG.
1.3 Accessories
Material no.
Connector set HF inverter e@syDrive 4330, 4330-H
2.003.6161
–Power supply connector X1
2.003.6163
–Spindle connector X2
2.003.6164
–I/O connector X3
2.003.6162
Connecting cable 4330 UART - USB
2.003.6326
1.4 Intended Use
The inverter e@syDrive 4330, 4330-H has been specially developed for driving high frequency (HF) 3-phase
asynchronous motors (ASM 3-phase) and permanent-magnet synchronous motors (PMSM). They are used in
spindles, for grinding, milling and drilling machines on machine tools or CAD/CAM machines, for example.
The high inverter switch frequency ensures a small current rise in motors and strong heating of the rotors is
avoided. Thus, approved SycoTec spindles can be operated without a motor choke.
Accelerating to maximum speed and then braking to speed zero more than three times per minute is considered
not appropriate use (braking resistor can be damaged).
Description and Features
•Operation of AC spindles and BLDC spindles.
•The inverter e@syDrive 4330, 4330-H allows speed frequencies up to 1,667 Hz / 100,000 rpm.
•Communication via digital and analogue signals.
•UART (Universal Asynchronous Receiver/Transmitter) interface for serial communications.
•Internal storage of up to 6 different motor profiles.
•On board braking resistor.
•Protection against overtemperature.

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2Safety Instructions and Warnings
These safety instructions contain important information for your safety.
Before installing and operating this device, these safety instructions and warnings must be read carefully
and all of the warning signs on the device must be payed attention to.
Target group: This document is intended for machine manufacturers and persons responsible for putting into
service and operating the inverter e@syDrive 4330, 4330-H.
ATTENTION
The Operating Manual must be read by the user/operator before starting up the unit for the first time in
order to avoid incorrect operation and other damage. Duplication and distribution of the Operating
Manual require SycoTec prior consent.
Safe operation and protection of the device can only be assured if the device is used as intended, in accordance
with the instructions for use, and using only approved tools.
The following must also be observed:
•The occupational health and safety regulations
•The accident prevention regulations
Also note the following directives:
•Low-Voltage Directive 2014/35/EU
•EMC Directive 2014/30/EU
•RoHS Directive 2011/65/EU and Delegated Act 2015/863/EU
All specifications, information and properties of the product described in the operating instructions correspond to
the status at the time of printing.
Modifications and improvements to the product as a result of new technical developments are possible.
This does not imply any right to retrofitting of existing units.
SycoTec assumes no responsibility for damage arising through:
•External influences (poor quality of the media or faulty installation, natural phenomena, etc.)
•Use of incorrect information
•Improper use
•Improperly performed repairs
DANGER
•The inverter e@syDrive 4330, 4330-H operates dangerously rotating mechanical parts. Failure to follow
the instructions provided in these instructions for use could result in serious damage to property,
personal injury or death.
•Hazard-free operation of this device is dependent on the proper installation, handling and operation of
the device.
•Only suitably qualified personnel may start up, maintain and work on this device. Also only qualified
personnel may connect the device, put it into operation and fix faults.
•The device must be used only for the purpose intended by the manufacturer. Unauthorized alterations
and the use of auxiliary equipment that is not recommended by the manufacturer could cause fires,
electric shocks and injuries.
•Only combinations of parameter sets and spindles approved by SycoTec should be used. Other
combinations can lead to dangerous situations when used.
ATTENTION
General ESD measures (electrostatic discharge) should be applied when handling the inverter.
Modifications to and in the device may only be performed after prior agreement with SycoTec.

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3Installation, Commissioning and Operation
The installation must only be carried out by qualified personnel with electrotechnical training.
The commissioning must only be carried out be specialist personnel with sufficient knowledge in the fields of
electrical engineering and drive technology.
The inverter and accessories must be checked for damage before commissioning.
Electrostatically sensitive components must not be touched.
The following requirements must be considered for the installation and operation of the devices:
Pollution
Clean air according to IEC 60664-1, dirt level 2
Max. operating altitude
2,000 m (6,561 ft)
Ambient temperature
+10 to +40°C (50 to 104°F) according to EN 61800-2
Relative humidity
30 to 70% (no condensation)
The inverter must be mounted in the control cabinet.
The protection against harmful gas, oil vapor and salty air must be ensured.
The ambient air must not contain aggressive, grinding, electrically conductive, highly flammable substances or
dust.
A sudden change in temperature and / or humidity must be avoided.
Incorrect installation may result in damage of material and / or serious injury of persons.
People must be adequately protected from the risks of injury or other damage that may be caused by direct or
indirect contact.
The applicable accident prevention regulations must be followed to avoid serious injuries when working on
energized devices.
The system must be properly grounded in order to prevent serious injuries due to high currents.
The electrical installation must be carried out in according to the relevant electrical codes (appropriate wire
gauges, connections of ground conductors, etc.).
Motor cables must be shielded. They must be routed separate from signal cables.
If there are long cable lengths between the inverter and the motor, there is an increased current flow due to line
capacitances. This can lead to an earlier triggering of protective functions. When using a shielded motor cable
longer than 5 m, additional interference suppression of the cable is required. The maximum permissible length of
the motor cable is 100 m.
Signal cables must be shielded. They must be routed separately from motor cables and should not exceed a length
of 20 m.
The cable shield must be connected both sides over a large area. The motor cable should be as short as possible.
The cable shields should always be connected on both sides. The connection of the cable shields, which ensures an
EMC-compliant design, is described in chapter 3.4 EMC.
The inverter supply voltage must be electrically isolated from the mains (electrically protective separation must be
guaranteed).
Ensure that the supply voltage must be equipped with an overcurrent protective device.
The device does not have a power switch. The device must be completely disconnected from the power supply
before work is carried out on the opened device. The power supply may only be available after the work on the
device has been completed.

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Hazards from energy supply disruptions or other failures must be ruled out by appropriate machine control
protective measures.
The cable cross sections must be selected so that the permissible current rating values are not exceeded at
maximum ambient temperature.
The permissible values for the individual cable cross sections are specified by DIN VDE 0298-4 and must be
complied with.
The values of a presetting performed by SycoTec must be checked by the user for correctness.
3.1 Operation
DANGER
During the operation of the product, there is a risk of serious injury to persons and property caused by
moving of flying parts or by unauthorized use.
It must be ensured that
•All accesses to the moving parts of the system are kept closed during operation.
•All the mounting screws and tools have been adequately fastened.
•All accesses to the voltage carrying of the system are kept closed during operation.
•The products are used as intended.
A correct operation of the products must be ensured.
It must be ensured that the applicable safety regulations of the respective system are complied with.
Check electrical safety before operation.
In case of a 48 V power supply failure, all digital outputs switch to "high" and the spindle trundles out.
The relevant instructions in the Operating Manual must be followed.
The description of the operating software is described in the Operating Manual Software SycoTec
Controller Host, ZDC002 Bootloader Host. The Operating Manual can be downloaded from the SycoTec
homepage (Downloads - SycoTec GmbH & Co. KG).
3.2 Transport and Storage Conditions
The inverter must not be subjected to an unacceptable load.
The following factors must be considered:
•Protection against mechanical damage during transportation, handling, etc. must be ensured!
•Protection against contamination and moisture must be ensured!
•Protection against contact with electronic components must be ensured!
The following storage conditions must be met, if necessary by appropriate measures:
Pollution
Clean air according to IEC 60664-1, dirt level 2
Storage temperature
-25 to +55°C (-14 to 104°F) according to EN 61800-2
Relative humidity (storage location)
30 to 70% (no condensation)
A sudden change in temperature and/or humidity must be avoided.
Depending on the ambient conditions, the inverter must be inspected of for cleanliness and function at regular
intervals. Fan should be checked for cleanliness and cleaned if necessary.

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3.3 Cleaning, Maintenance and Disposal
Before starting cleaning and maintenance work, the inverter must be shut down, disconnect from the power
supply and secured against restarting.
Repair and maintenance work, apart from the activities described in this Operating Manual, must be performed
only by qualified staff.
ATTENTION
•In the event of modifications by third parties, the licenses become null and void.
•Use only SycoTec original parts and spare parts.
Disposal of devices and accessories after use
Based on EU directive (WEEE 2012/19/EU) on waste electrical and electronic equipment, we hereby
inform you that this product is subject to the aforementioned directive and must be disposed of through
special channels within Europe.
3.4 EMC
Compliance with the limits required for the EMC is the responsibility of the system or machine manufacturer.
In an EMC-compliant equipment configuration, operation is possible in an industrial environment.
The EU directives for electromagnetic compatibility must be considered for commissioning the products!
Particular attention must be paid to the appropriate grounding, wiring and shielding of the products.
In accordance with the EMC product standard DIN EN 61800-3:2004 + A1:2012 the devices comply with the limits
of category C3.
The EMC measurement was carried out with the following setup. For a different set-up, it cannot be guaranteed
that the EMC limits can be complied with.
The devices must not be connected directly to low voltage supply networks.
If the devices are to be connected to a low-voltage supply network, appropriate interference suppression
measures must be taken.
4Technical Data
4.1 Type plate
Used symbols see chapter 1.1

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4.2 Performance data –Inverter e@syDrive 4330
Input voltage
48 V DC
Logic supply
24 V DC (0.5 A)
Output voltage
33 V AC
Output current
S1: 11 A
Max. 18 A / 60 s
Output power
S1: 560 W
Max. 880 W
Output frequency
Min. 50 Hz
Max. 1,667 Hz
Weight
85 g
Motor type
3 phase asynchronous motor
3 phase BLDC motor
Internal memory
6 motor settings
Braking resistor
Integrated
Protection category
IP 00 / class III according DIN EN 61800-5-1
Interfaces
1x Analogue input (0 –10 V)
2x Digital input (24 V DC)
3x Digital output (24 V DC)
1x Temperature sensor (KTY / PTC)
1x UART interface
4.2.1 Dimensions –Inverter e@syDrive 4330
Technical modifications reserved.