Sykes-Pickavant SPe User manual

Bodyshop SPe

Englis
h
User Manual
1.1 F
OREWORD TO
U
SER
M
ANUAL
..............................................................
3
1.1.1
Contents of the User Manual ............................................................ 3
1.1.2
Symbols and glossary of safety-related terms and warnings .......... 3
1.1.3
Safety rules....................................................................................... 4
1.2 H
ARDWARE
S
PECIFICATIONS OF THE
EQUIPMENT.............................. 7
1.3 S
OFTWARE
S
PECIFICATIONS OF THE
EQUIPMENT ............................... 8
1.4 F
OREWORD
- EQUIPMENT .................................................................. 9
1.4.1
Upon receipt..................................................................................... 9
1.4.2
How to obtain your User Password ................................................. 9
1.4.3
Product Identification Number ........................................................ 9
1.4.4
Maintenance and care ....................................................................... 9
1.4.5
Description of the EQUIPMENT ................................................... 10
1.4.5.1 Connector i
den
ti
f
i
ca
ti
on
....................................................................
10
1.4.5.2 Power supply
.....................................................................................
12
1.4.5.3 Battery installation or replacement
...................................................
12
1.4.6
Description of keyboard................................................................. 13
1.5 I
NSTALLATION AND PRELIMINARY OPERATIONS
.................................. 15
1.5.1
Installation ...................................................................................... 15
1.5.2
Connections .................................................................................... 16
1.5.3
EQUIPMENT power-up................................................................. 16
1.5.4
How to enable the EQUIPMENT Self-diagnosis software............. 17
1.6 H
OW TO USE THE
EQUIPMENT .......................................................... 18
1.6.1
How to start .................................................................................... 18
1.6.2
Vehicle and system selection.......................................................... 21
1.6.2.1 ‘Expert’ functions
.............................................................................
22
1.6.2.2 EXPERT Functions: how to use it
...................................................
24
1.6.2.3 Vehicle Complete Di
agnos
i
s
.............................................................
34
1.6.2.4 ‘Electronic Management
’
..................................................................
37
1.6.3
‘EXPERT’ FUNCTIONS – How to use it...................................... 41
1.7 T
ROUBLESHOOTING
............................................................................. 45
1.7.1
Problems during operation.............................................................. 45
1.8 W
ARRANTY INFORMATION
. ................................................................. 46
Rel 3.0

Produced by the Manufacturer
All rights
reserved. This publication may not be reproduced, in full or in part, without
the express written consent of the Manufacturer.
The Manufacturer reserves the right to revise or make changes to this publication
without prior notice.
Copyright
information
Microsoft, Windows are registered trademarks of Microsoft Corporation.
All other product and firm names within this manual may be trademarks of other entities.

Englis
h
1.1
Foreword to User Manual
Dear Customer, thank you for choosing our diagnostic equipment that will enable you to
keep the pace with the ever-changing technology of Vehicles on-board electronics.
Please read this manual carefully and follow the indications provided in paragraph
Safety rules.
1.1.1 Contents of the User
Manual
The User Manual is divided into sections:
Product Description Product description, list of components
Product installation Software and Hardware installation
Operating
instructions
Description of functions, legend of icons and
commands
Troubleshooting Solutions to frequently encountered problems/FAQ's
1.1.2 Symbols and glossary of safety-related terms and
warnings
The following symbols are used throughout the manual to highlight
important indications or information:
Warning
Important
This symbol is used to call your attention to certain particular
operations and the relevant instructions
This symbol is designed to draw your attention to important
information.
Note
This symbol is used to highlight useful indications on how to use
the product.

1.1.3 Safety ru
les
Signs and symbols:
The symbols used in this paragraph have the following meanings.
DANGER: Failure to comply with or improper use of the information
identified by this symbol may result in severe injury or death.
WARNING: Failure to comply with or improper use of the
information identified by this symbol may result in personal injury
and equipment or property damage.
CAUTION: Failure to comply with or improper use of the information
identified by this symbol may result in improper operation of device
and/or
software.

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Precautions required during operation/installation:
DANGER:
•
Abnormal conditions: Continued operation when the device has been producing smoke
or abnormal odours may create a fire or electric shock hazard. Cut off power supply
immediately and contact a service centre.
•
Water
and
foreign
matter
: If foreign matter (metal, water or other fluids) enter the device,
cut off power supply immediately and contact a service centre.
•
Shocks
and
damage
: If the device is damaged, unplug it from the power mains and
contact a service centre.
•
Disassembly
: Never attempt to dismantle or make changes to the device, as this may
result in a risk of fire or electric shock.
•
Placement: Keep device away from heat, oil fumes or vapour. Such ambient conditions
might create a risk of fire and electric shock. Keep the device away from fluids and volatile
flammable materials. Non compliance may create a fire hazard.
WARNING:
•
Placement
: Do not place the device on unstable surfaces, high shelves or other
unstable locations or the unit may fall, leading to injury and/or damage.
•
Foreign
bodies
: Do not insert any foreign bodies into the connectors as this may
lead to device failure.
•
Maintenance
: Never use thinners, cosmetics or other volatile agents to clean the
exterior of the device. Clean with a cloth wetted with a diluted solution of water and
mild detergent.
W
A
R
N
I
N
G
:
x
Recharging the device:
The device must be recharged in compliance with the
manufacturer's instructions. The Manufacturer shall not be liable for damage in the
event the device is recharged using other power sources.
W
A
R
N
I
N
G
•
For the maintenance of packages containing the equipment and the relocation of
the equipment once installed, the provisions of European Law Decrees DDLL 626 of
19/9/94 and 242 of 19/3/96 apply. Use appropriate tools to open package.

WARNING:
•
Usage conditions:
This
appliance has been designed and tested to ensure safe
operation. The user is required to observe the information and warnings provided in
this manual to ensure safe operation and preserve the safety features of the
appliance.
Do not allow operation of this equipment by unqualified persons.
It is the owner's responsibility to keep warning labels and rating plates clean
and legible.
This manual is subject to changes and updates.
Be
sure
to
read
the
update
and
customisation
instructions
included
in
this
manual.
The manual is divided into sections for ease of reference. Manual instructions -
especially those concerning maintenance - are intended for use by
specialised
technical personnel with good knowledge of mechanics, electro mechanics or of
the operation of computerised unit-based systems. The system has been
designed to facilitate operation and troubleshooting, with a wide range of
display messages providing detailed indications to help locate problems.
Please read these instructions carefully before operating the equipment.
Collect this manual and all literature supplied with the equipment in a file folder
and keep it with the machine where operators can easily access it.
Make
sure
installation
has
been
performed
in
compliance
with
all
applicable
regulations and standards.
Read
this
manual
carefully
and
learn
how
to
use
the
equipment
properly
and
safely.
Be
sure
to
observe
applicable
accident
prevention
rules
when
operating
and
servicing the equipment.
In the event of unauthorised changes to the equipment, the manufacturer shall
not be liable for any resulting damage or incident. Please note that bypassing or
removing safety devices is in violation of workplace safety rules in force in the
user's country.

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1.2
Hardware Spe ifi ations of the EQUIPMENT
Dimensions
Height 200mm
Length
120mm
Depth
35mm
Processor:
Intel/Marvell II PXA270
416MHz Internal Clock
208MHz Bus
Memory:
32MB RAM
16MB StratFlash
SD Removable >= 1GB
LCD:
Resolution 320x240 Size 3.5”
262144 Colours – Brightness 300 cd/m2
Keyboard:
6 Navigation keys
10 Alphanumeric keys
1 Function key
1 On Button.
N.B. Not a tool off button.
Power supply:
8-36Vdc (diagnostic socket, 240Vac power mains adapter.
Current draw:
250mA (12Vdc)
Battery:
NiMh 7.2V 700mA/H
Battery life over 60 minutes from full charge
Automatic recharge from diagnostic socket,
240Vac power mains adapter.
Lithium Battery (optional):
Li 7.4V 2200mA/H
Battery life over 240 minutes from full charge.
Automatic recharge from diagnosis socket, 230Vac mains feeder.
Total weight:
500g
Serial port
RS232 serial port
MASTER
USB 1.1 port
USB 1.1 port for printer, Bluetooth module, other
SLAVE
USB 1.1 port
USB 1.1 port for PC updates
Supported Hardware Protocols:
Blink code, CAN ISO 11898, ISO 14765-4, K_L, ISO 9141-2, ISO14230, SAE J1850 PWM, SAE
J1850 VPW, ISO 11519-2, SAE J1708, SAE J2411, SAE J1939, RS485, CAN C.

1.3
Software Spe ifi ations of the EQUIPMENT
The EQUIPMENT software was developed on a Linux Embedded 2.6.x platform.
This operating system ensures high stability, high safety level, software complete control, real-time
hardware control, and real-time processors control.
The EQUIPMENT software is based on images, animations and strings.
The navigation is intuitive, quick and efficient.
The QUICK MENU function key allows selecting Home page, on-line Help (it indicates what can be
done in the selected page), language (it allows selecting the language from any software point),
Equipment SW switch-off, date and time.
The Equipment software supports many languages, which are always available on-line during vehicle
connection as well as off-line,
i.e.
during software pages standard navigation.
The EQUIPMENT software can work both in the traditional diagnosis mode and in the innovative
FUNCTIONS mode (EXPERT MODE).
Another new feature is the Instrument Cluster Page which is displayed as soon as the communication
with the selected vehicle control unit is started or after function is selected: the most important parts for
the diagnosis of the selected system, or anyway the most-frequently used, are displayed.
Any error is immediately displayed and can be immediately deleted (even if a special page devoted to
errors is available).

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1.4
Foreword - EQUIPMENT
1.4.1
Upon re e
ipt
Upon receipt, check packing and product components for damage in the presence of the
carrier. Liability for transport damage attaches to the forwarding agent or carrier. Report any
damage, giving details of the nature and severity of the damage, in the shipping document
and file a claim against forwarding agent or carrier.
1.4.2
How to obtain your User
Password
The Manufacturer or the Sales Network will communicate the User's Password
directly to the recipient so that it can be used upon the EQUIPMENT software
activation, and upon its first start-up.
1.4.3!
Produ t Identifi ation
Number
A label with product serial number is stuck on the package. This Identification Number is used
when service or warranty return are needed.
1.4.4!
Maintenan e and are
Please follow these instructions to avoid malfunction or unexpected failure:
-
Do not drop or knock the Equipment.
-
Avoid spilling fluids on the Equipment.
-
Do not use batteries other than those specified in this manual.
-
Do not service the Equipment when it is in operation.
-
Do not clean the Equipment when it is in operation.
-
Keep the package for safe handling.

1.4.5
Des ription of the EQUIPMENT
1.4.5.1 Connector identification
The self-diagnosis module features the following ports:
“Diagnosis” 26-pin high-density D connector
for connection to vehicle ECU.
KYCON “Power Supply” connector to feed
module where vehicle diagnostics socket
does not provide for power supply
“Serial” 9-pin sub-D connector for connection
to PC

Englis
h
Diagnostic module status LED.
GREEN LED FLASHING: Module powered
and ready to start diagnostic session
GREEN/RED LEDs FLASHING
ALTERNATELY: Module powered, starting
diagnostic session with selected system.
1 2
1 SLAVE USB 1.1 port USB port for future
updates via connection to PC.
This feature is not yet active on your SPe.
2 MASTER USB 1.1 port for exporting the
Report on a USB Pen Drive.
SD Memory Card slot

1.4.5.2 Power supply
The EQUIPMENT incorporates a rechargeable battery that ensures operation and power-
up.
It may also be powered from one of the following sources:
•
D
iagnostic cable (Standard)
•
220 - 240Volt AC power supplier
1.4.5.3 Battery installation or replacement
The Equipment comes with the batteries installed in the battery compartment and ready for
use. If a further recharge is required, the Equipment can be connected to a vehicle using the
EOBD cable or the mains 220 - 240 Volt AC power cable.
If the battery is flat, the time needed for a complete recharge is 20 hours approximately for
NiMH batteries type; whereas the time needed is 5 Hours approximately for Lithium batteries
type.
Remove the cover at the back of the Equipment to access the battery.
Take great care when working inside
the battery compartment.
In case of the equipment not powering
up, or else the display flickering; it
is
recommended to recharge the batteries as
soon as possible as they are running flat.
Where possible charge the batteries fully.


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1.4.6
Des ription of ke
yboard
On key
Press this button for switching-on the Equipment.
This button should never be used to power off the
equipment – doing so could corrupt the SD card.
Escape key
This button is used for cutting the communication
with the vehicle. Is possible to go on by using the
Equipment in off-line mode.
This button is also used for stepping back in the
previous menu pages.
ESC
!
Enter key
This button is the ENTER key, used to confirm
any User action.
Function key
This button is used for all the functions concerning
Equipment set-up and software facilities.
Also used to power off equipment.
F
Navigation Keys
Left Arrow selection key
‘EXPERT’ Key (right hand nav key)
This key allows the User to select the vehicle and go on
until the execution of the selected function, without
need of any other operation
.
Vertical Arrows selection keys

Inside the Alphanumeric Keypad are
all the keys required for the correct use
of the software.
Button function
press multiple times quickly
for later values
F0
Number 0
SHIFT
(capital letters)
DEL
(delete)
F1
Number 1
SPACE (space)
During the connection with
a vehicle’s system, the F1
key will save the actual live
parameters’ values into the
Report
F2
Number 2
Letter a,b,c (A,B,C)
F3
Number 3
Letter d,e,f (D,E,F)
F4
Number 4
Letter g,h,i (G,H,I)
F5
Number 5
Letter j,k,l (J,K,L)
F6
Number 6
Letter m.n.o (M,N,O)
F7
Number 7
Letter p,q,r,s (P,Q,R,S)
F8
Number 8
Letter t,u,v (T,U,V)
Alphanumeric
keypad
F9
Number 9
Letter w,x,y,z (W,X,Y,Z)

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1.5 Installation and preliminary operations
The EQUIPMENT requires no particular installation procedure.
Important
Before powering on the display for the first time, make sure you have the User
Password supplied by the Manufacturer handy or Dealer.
Note
If you experience any problems with installation, please read the manual section that
discusses
Troubleshooting
1.5.1
Installation
Warning
Make sure the Equipment is off before performing the following inspection.
Make sure the SD memory card is in place in its slot:
Example of SD
Memory Card

Y
ou
c
a
n
p
ow
e
r
of
f t
h
e Eq
u
i
p
m
ent
b
y
u
sin
g
th
e
s
ame
ke
y
.
1.5.2
Conne tions
Warning
Make sure the Equipment is off before performing the following inspection.
Standard Cable/Charger
Connect the diagnostic cable across the vehicle connector
and the “Diagnosis” 26-pin connector.
If the connector has been plugged correctly to the
EQUIPMENT, you will hear the retaining clip click into place,
indicating the connector has locked into place in the mating
piece. To remove the connector, press the tab on the side and
then pull.
Optional Mains Charger
Connect the round connector of the power supply cable to the
EQUIPMENT if power supply through the OBD connector is not
available. While inserting the connector, its armour will slide to lock
the connector into place.
To remove this connector, pull on the sliding armour and the
connector will come clear.
1.5.3
EQUIPMENT po
wer-up
After connecting the cables as required, press the indicated key to
power on the Equipment.
Do not try to turn off the equipment by pressing this button.
1.5.3
EQUIPMENT po
wer-off
To turn the SPe off, press the F Function button and follow prompts.

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1.5.4
How to a tivate the EQUIPMENT Self-diagnosis software
On first power-up, you will need to enter the User Password.
Power on EQUIPMENT.
Enter the User Password from the
alphanumeric keypad.
Press the Enter key to confirm.
Please call Sykes-Pickavant customer
services on 01543 679900 to receive your
unique user password.
Important
The EQUIPMENT software will not work if the activation procedure has been aborted.
Important
If you enter a wrong User Password, a warning message appears on the display and
the password entry window remains displayed so the correct password can be
entered.
Note
A Password can be entered. If this is the case, the Equipment software works in XDEMO
mode (virtual demonstrative vehicle to check software and electronic board status).
To select the XDEMO mode, follow points under section 1.6.2, then select "Vehicles
Systems Diagnosis"". To continue, refer to section 1.6.2.3 ‘Traditional Diagnosis
Example ‘ selecting the XDEMO vehicle.

1.6
How to use the EQUIPMENT
1.6.1
How to start
Warning:
Before connecting the diagnosis connector to the vehicle system, ensure that
the cable is the number specified by the software when selecting the ECU to be
diagnosed.
For correct vehicle diagnosis, all specifications of the system to be diagnosed
must be selected correctly.
The status of communication with ECU can be monitored on a dedicated
graphic display.
If there are any errors stored in the ECU, the corresponding graphic display
is turned on.
The software start automatically as the Equipment is being switched on (see section 1.4.6).
Select the right option from the Main Menu.
To set the user parameters, make use of the ‘
F
’ key.
Always ensure that all vehicle doors (including boot & bonnet) are closed,
and that any interior lights are off (or timed off); before attempting any
vehicle scan or diagnostic session.
Failure to do this may limit SPe communication with on board ECU’s,
and prevent successful tool operation.
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