Synrad Firestar i401 Series User manual

i401
operator’s
manual
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel [phone]
fax [phone]
e-mail [email protected]
web www.synrad.com
®

Firestar
®
i401
Operator’s Manual
Version 1.0
Released December 2011
Part number 900-20150-01
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel [phone]
fax [phone]
e-mail [email protected]
web www.synrad.com
®

table of contents
iii
Synrad Firestar i401 operator’s manual
Getting Started 1
Laser Safety
Hazard information....................................................................................1
Terms..........................................................................................................................1
General hazards .........................................................................................................1
Firestar i401 label locations.......................................................................4
Agency compliance ...................................................................................5
Center for Devices and Radiological Health (CDRH) requirements.......................5
Federal Communications Commission (FCC) requirements ...................................6
European Union (EU) requirements.........................................................................6
Firestar i401 Declaration of Conformity ...................................................10
Introduction...............................................................................................1-2
Firestar nomenclature................................................................................................1-2
Unpacking..................................................................................................1-3
Incoming inspection..................................................................................................1-3
Packaging guidelines..................................................................................................1-3
Unpacking the i401 laser...........................................................................................1-4
Removing the lifting handles ....................................................................................1-5
Inventory....................................................................................................1-6
i401 contents description ..........................................................................................1-7
Mounting ...................................................................................................1-8
Top down mounting ..................................................................................................1-8
Bottom up mounting .................................................................................................1-9
Connecting ................................................................................................1-11
Cooling connections .................................................................................................1-11
48 V power supply connections.................................................................................1-15
Control connections..................................................................................................1-19
Other connections.....................................................................................................1-20
Operation 2
Controls and indicators .............................................................................2-2
Initial start-up ............................................................................................2-4
With a UC-2000 Controller......................................................................................2-5
Without a UC-2000 Controller ................................................................................2-7
Technical Reference 3
Technical overview....................................................................................3-2
Laser design................................................................................................................3-2
RF power supply.........................................................................................................3-4
Optical setup..............................................................................................................3-4
Controlling laser power .............................................................................3-6

table of contents
iv Synrad Firestar i401 operator’s manual
Maintenance/Troubleshooting 4
Control signals...........................................................................................................3-6
Operating modes........................................................................................................3-8
User I/O connections.................................................................................3-10
User I/O connection summary ..................................................................................3-11
Input/output signals...................................................................................................3-13
Sample I/O circuits....................................................................................................3-19
DC Power Cables.......................................................................................3-23
Firestar i401 web interface.........................................................................3-24
Web page layout ........................................................................................................3-24
Accessing the i401 web page.....................................................................................3-26
Changing the i401’s IP address..................................................................................3-27
Alternate Ethernet connection.................................................................................3-27
Integrating Firestar safety features ............................................................3-28
Keyswitch functions...................................................................................................3-28
Shutter functions.......................................................................................................3-28
Remote interlock functions.......................................................................................3-29
Firestar i401 general specifications ............................................................3-30
Firestar i401 package outline & mounting drawings.................................3-32
Firestar i401 packaging instructions ..........................................................3-34
Maintenance..............................................................................................4-2
Disabling Firestar.......................................................................................................4-2
Daily inspections .......................................................................................................4-2
Storage/shipping ........................................................................................................4-3
Cleaning optical components....................................................................................4-3
Troubleshooting .........................................................................................4-6
Introduction...............................................................................................................4-6
Operational flowchart................................................................................................4-7
Functional block diagram..........................................................................................4-8
Status LEDs................................................................................................................4-9
Laser fault indications................................................................................................4-12
Resetting faults ..........................................................................................................4-13
General laser fault conditions ...................................................................................4-15
Web interface.............................................................................................................4-18
Beam delivery optics..................................................................................................4-20
Index
Technical Reference (cont.)

table of contents
v
Synrad Firestar i401 operator’s manual
List of Figures
Figure 1 Firestar i401 hazard label and CE label locations..................4
Figure 2 European compliance mark ...................................................9
Figure 1-1 Unpacking the i401 laser.......................................................1-4
Figure 1-2 Removing the i401 lifting handles ........................................1-5
Figure 1-3 Firestar i401 shipping box contents.......................................1-6
Figure 1-4 Firestar i401 top down mounting locations...........................1-8
Figure 1-5 Firestar i401 bottom up mounting locations .........................1-9
Figure 1-6 Firestar i401 cooling connections..........................................1-14
Figure 1-7 PS-401 voltage selection access panel...................................1-15
Figure 1-8 PS-401 input section..............................................................1-16
Figure 1-9 DC power connection locations – rear view .........................1-17
Figure 1-10 DC power connection locations – side view .........................1-18
Figure 1-11 Gas purge kit assembly...........................................................1-21
Figure 1-12 Firestar i401 web page............................................................1-24
Figure 2-1 Firestar i401 front panel controls and indicators ..................2-2
Figure 2-2 Firestar i401 rear panel controls and indicators ....................2-3
Figure 3-1 Hybrid waveguide/unstable resonator design ........................3-2
Figure 3-2 Firestar i401 beam ellipticity .................................................3-3
Figure 3-3 Converting 45° linear polarization to circular polarization ..3-4
Figure 3-4 PWM Command signal waveform.........................................3-7
Figure 3-5 User I/O connector pinouts...................................................3-10
Figure 3-6 Auxiliary DC power diagram.................................................3-13
Figure 3-7 Quick Start Plug wiring diagram ...........................................3-15
Figure 3-8 Input equivalent schematic ...................................................3-16
Figure 3-9 Output equivalent schematic ................................................3-18
Figure 3-10 Customer-supplied interlock..................................................3-19
Figure 3-11 Customer-supplied interlock, negative voltage .....................3-19
Figure 3-12 PLC driven interlock signal...................................................3-20
Figure 3-13 Multiple PLC driven inputs...................................................3-20
Figure 3-14 Firestar output driving warning lamp ....................................3-21
Figure 3-15 Firestar output driving relay...................................................3-21
Figure 3-16 Firestar output driving PLC input module ............................3-22
Figure 3-17 Firestar i401 Internet interface page......................................3-24
Figure 3-18 Firestar i401 Change IP Address page...................................3-27
Figure 3-19 Firestar i401 outline & mounting dimensions.......................3-32

table of contents
vi Synrad Firestar i401 operator’s manual
List of Figures (cont.)
Figure 3-20 Firestar i401 outline & mounting dimensions
(mounting feet removed).......................................................3-33
Figure 3-21 Firestar i401 packaging instructions ......................................3-34
Figure 4-1 Firestar i401 operational flowchart........................................4-7
Figure 4-2 Firestar i401 functional block diagram..................................4-8
Figure 4-3 Enable Java script in browser.................................................4-19
Figure 4-4 Add IP addresses to list of authorized/trusted websites .........4-19

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Synrad Firestar i401 operator’s manual
List of Tables
Table 1 Class 4 safety features.............................................................8
Table 2 European Union Directives ...................................................9
Table 1-1 Firestar i401 ship kit contents ...............................................1-6
Table 1-2 Dew point temperatures.........................................................1-13
Table 1-3 AC three-phase electrical recommendations........................1-16
Table 1-4 Purge gas specifications..........................................................1-22
Table 3-1 Assist gas purity specifications...............................................3-5
Table 3-2 PWM Command signal specifications...................................3-8
Table 3-3 User I/O pin descriptions.......................................................3-11
Table 3-4 Input circuit specifications.....................................................3-16
Table 3-5 Output circuit specifications..................................................3-18
Table 3-6 Firestar i401 general specifications ........................................3-30
Table 4-1 Required cleaning materials ..................................................4-4
Table 4-2 Status signals..........................................................................4-9
Table 4-3 Effect of Remote Interlock input on operating parameters...4-10
Table 4-4 Normal operating condition..................................................4-10
Table 4-5 Quick Start Plug or interlock/shutter inputs not
connected...............................................................................4-11
Table 4-6 Interlock Open condition......................................................4-11
Table 4-7 Over Temperature fault..........................................................4-11
Table 4-8 Shutter Open condition ........................................................4-12
Table 4-9 No-Strike condition...............................................................4-12
Table 4-10 Laser fault codes.....................................................................4-13

viii Synrad Firestar i401 operator’s manual
Trademark/copyright information
SYNRAD and Firestar are registered trademarks of SYNRAD, Inc.
All other trademarks or registered trademarks are the property of their respective owners.
© 2011 by SYNRAD, Inc.
All rights reserved.