Synthes Universal Battery Charger II User manual

This publication is not intended for
distribution in the USA.
Instruments and implants
approved by the AO Foundation
Instructions for Use
Universal Battery Charger II.

Universal Battery Charger II Instructions for Use DePuySynthes 1
Table of Contents
Introduction
Description of the Controls
Operating the Device
General Information 3
– Intended use 3
– Compatibility 3
– Abbreviations 3
– Safety precautions 4
– Scope of delivery 5
– Storage and transport 5
– Warranty 5
– Front view 6
– Rear view 6
Starting the System 7
Charging the Battery 8
– Charger bay 8
– Charging the battery 9
– Temperature monitoring 10
– Charging new batteries 10
or batteries not recently used
– Errors during charging 10
Checking and Refreshing Batteries 11
– Battery Power Line and Colibri / 11
Small Battery Drive batteries
– Battery Power Line II and Colibri II /
Small Battery Drive II batteries 13
– Trauma Recon System power module 15
Storing Batteries 16
Slot Covers Set 17

2 DePuySynthes Universal Battery Charger II Instructions for Use
Care and Maintenance
Troubleshooting
Technical Data
Explanation of Symbols Used
Ordering Information
Cleaning 18
Repair and Technical Service 19
Disposal 20
21
Device Specifications 24
Minimum required Firmware version of UBC II 25
Environmental Conditions 26
Applicable Standards 27
Electromagnetic Compatibility – 28
Accompanying Documents in Accordance with
EN/ IEC 60601-1-2, Clause 5.2.2
Permissible Battery Types 32
– Battery for Battery Power Line 32
– Battery for Battery Power Line II 32
– Power module for Trauma Recon System 32
– Batteries for Colibri / Small Battery Drive 33
– Battery for Colibri II / Small Battery Drive II 33
Symbols for Operating the Charger 34
Symbols on the Charger 35
36
Table of Contents

Universal Battery Charger II Instructions for Use DePuy Synthes 3
Intended use
The Universal Battery Charger II (05.001.204), referred to
henceforth as the charger or device, allows the following
Synthes batteries to be automatically charged and manually
checked:
Introduction
General Information
System Handpieces Battery / Power Module
Battery Power Line 530.605 530.620 (14.4 V, NiMH)
530.610
530.615
Battery Power Line II 530.705 530.630 (14.8 V, Li-Ion)
530.710
530.715
Trauma Recon System 05.001.201 05.001.202 (25.2 V, Li-Ion)
05.001.240
Colibri / Small Battery Drive 532.001 532.003 (12 V, NiCd)
532.010 532.033 (14.4 V, NiCd)
Colibri II / Small Battery Drive II 532.101 532.103 (14.4 V, Li-Ion)
532.110
If required, Battery Power Line battery (530.620) and Colibri /
Small Battery Drive batteries (532.003, 532.033) can also be
refreshed with the charger (see page 11 ff).
Compatibility
The Colibri / Small Battery Drive batteries (532.003, 532.033)
can be used with Colibri II / Small Battery Drive II handpiece
(532.101, 532.110).
The Colibri II / Small Battery Drive II battery (532.103) can be
used with the Colibri / Small Battery Drive handpiece
(532.001, 532.010).
The Battery Power Line battery (530.620) can be used with
the Battery Power Line II handpieces (530.705, 530.710,
530.715).
The Battery Power Line II battery (530.630) can be used with
the Battery Power Line handpieces (530.605, 530.610,
530.615).
Precaution: The battery for the Power Drive (530.200)
cannot be charged with the UBC II. Please use the UBC
item number 530.600 or 530.601.
Abbreviations
Please note the below mentioned items are abbreviated
throughout the document as follows:
Items Abbreviation
Colibri / Small Battery Drive Colibri/ SBD
Colibri II / Small Battery Drive II Colibri II / SBD II
Power Module for Trauma Recon System Power Module
Universal Battery Charger II UBC II

4 DePuySynthes Universal Battery Charger II Instructions for Use
Safety precautions
The device may only be used with the supplied power cord.
The device may only be operated on an even, dry surface
that is sufficiently strong to hold its weight.
Avoid contact with fluids.
The device is designed to be operated and stored in closed
rooms. Ensure that the device is not operated in the direct
vicinity of radiators or other heat emitting devices (please
refer to page 26 for details on environmental conditions).
Please observe the information on the electromagnetic
compatibility, see page 28 ff.
The device may only be used for the authorized Synthes
batteries.
Before operating the device, check that it is in sound condi-
tion and is working properly.
If it is not in perfect working order, contact the Synthes
representative. Do not use a damaged or faulty device.
Introduction
General Information

1.5 m1.5 m
1.5 m
2.5 m
Universal Battery Charger II Instructions for Use DePuy Synthes 5
Precautions:
– Only use the Synthes Universal Battery Charger II
(05.001.204) to charge the batteries. Using a charger that
does not originate from Synthes can damage the battery.
– Do not open device. Risk of fatal injury
due to electric shock!
– Do not use the device in the sterile area of the operating
room.
– The device must not come into direct or indirect contact
with the patient.
– Do not use the device in patient vicinity. The patient vicin-
ity is an area 2.5 m above and 1.5 m next to the patient
(see fig. on the right).
– Do not wash the device in a washer/disinfector. The device
must not be sterilized. Please see page 18 for information
on cleaning and maintenance.
– Do not operate the device in the presence of a flammable
anesthetics mixture with air or oxygen or with nitrous
oxide.
– Do not expose the device to direct sunlight or moisture.
– The charging station should always be turned on when
a battery is in the charging bay. This ensures availability
and prevents discharge.
Scope of delivery
The Universal Battery Charger II consists of the charger
(05.001.204), the supplied, country-specific power cord and
four slot covers sets (05.001.228). The device may only be
used with the supplied power cord.
Storage and transport
All batteries should be removed for transporting the charger.
Use the original packaging for shipping and transport. If this
is no longer available, please contact the Synthes represen-
tative.
The same environmental conditions apply for transport as for
storage, see page 26.
Warranty
The warranty for the device is null and void if the device has
not been used properly or the guarantee seal has been dam-
aged. The manufacturer does not accept liability for damage
resulting from repairs or maintenance carried out by un-
authorized sites. For a complete warranty statement, please
contact Synthes Customer Service.

8
7
9
6
4
3
5
1
2
6 DePuySynthes Universal Battery Charger II Instructions for Use
Front view
1Charger bays (⳯4)
2Symbols for battery type
3ON/OFF display
4Control display for each charging bay
5Ventilation holes
Description of the Controls
Rear view
6Ventilation holes
7Power switch
8Fuses: 2⳯5 AT / 250 V
9Power cord connection

Universal Battery Charger II Instructions for Use DePuy Synthes 7
Before starting for the first time, ensure that the power
switch is set to . The device can only be connected to the
power supply using the supplied power cord. Set the power
switch to Ito turn the device on (fig.1). The ON/OFF display
light on the front of the device shows that it is working
properly (fig.2). If the display flashes, the device must be
sent in for control.
If the red display light for a single charger bay lights up
(fig. 3) before the battery is inserted, this charger bay is faulty.
In this case, batteries can still be charged in the other
charger bays, but it is recommended that the device be sent
to the local Synthes representative for repairs.
Precautions:
– Place the device on a non-slip, stable base. Ensure that the
ventilation holes in the base of the device are not covered
by towels or other objects.
– Do not position the device so that it is difficult to separate
the power cord from the supply mains.
– Do not operate the device in the direct vicinity of radiators
or other heat emitting devices, as these can affect the
device.
– Do not expose the device to direct sunlight or moisture.
– Do not cover the side ventilation holes on the device.
– Only connect to a power supply with earthing, a rated
voltage between 100 V and 240 V and a network
frequency range of 50 or 60 Hz.
Operating the Device
Starting the System
Fig. 1
Fig. 2
Fig. 3

2
3
1
Operating the Device
Charging the Battery
8 DePuySynthes Universal Battery Charger II Instructions for Use
Charger bay
The device is fitted with four independent charger bays. Each
of these has three slots for the following batteries (fig.1):
1Battery Power Line and Battery Power Line II batteries
(530.620, 530.630)
2Trauma Recon System Power Module (05.001.202)
3Colibri/ SBD and Colibri II / SBD II batteries (532.003,
532.033, 532.103)
Fig. 1