Synthes Universal Battery Charger II User manual

Instructions for Use
Universal Battery
Charger II

Universal Battery Charger II Instructions for Use DePuy Synthes 1
Table of Contents
Introduction General Information 3
• Intended use 3
• Compatibility 3
• Abbreviations 3
• Safety precautions 4
• Scope of delivery 5
• Storage and transport 5
• Warranty 5
Description of the Controls •Front view 6
• Rear view 6
Operating the Device Starting the System 7
Charging the Battery 8
• Charger bay 8
• Charging the battery 9
• Temperature monitoring 10
• Charging new batteries or batteries not recently used 10
• Errors during charging 10
Checking and Refreshing Batteries 11
• Battery Power Line and Colibri/SBD batteries 11
• Battery Power Line II and Colibri II /SBD II batteries 13
• Trauma Recon System power module 15
Storing Batteries 16
Slot Covers Set 17

2 DePuy Synthes Universal Battery Charger II Instructions for Use
Care and Maintenance Cleaning 18
Repair and Technical Service 19
Disposal 20
Troubleshooting 21
Technical Data Device Specifications 24
Minimum required Firmware version of UBC II 25
Environmental Conditions 26
Applicable Standards 27
Electromagnetic Compatibility 28
Permissible Battery Types 32
• Battery for Battery Power Line 32
• Battery for Battery Power Line II 32
• Power module for Trauma Recon System 32
• Batteries for Colibri/Small Battery Drive 33
• Battery for Colibri II/Small Battery Drive II 33
Explanation of Symbols Used Symbols for Operating the Charger 34
Symbols on the Charger 35
Ordering Information 36
Table of Contents

Universal Battery Charger II Instructions for Use DePuy Synthes 3
Intended use
The Universal Battery Charger II (05.001.204), referred to
henceforth as the charger or device, allows the following
Synthes batteries to be automatically charged and manu-
ally checked:
Introduction
General Information
System Handpieces Battery/Power Module
Battery Power Line 530.605 530.620 (14.4 V, NiMH)
530.610
 530.615 
Battery Power Line II 530.705 530.630 (14.8 V, Li-Ion)
530.710
 530.715 
Trauma Recon System 05.001.201 05.001.202 (25.2 V, Li-Ion)
 05.001.240 
Colibri/Small Battery Drive 532.001 532.003 (12 V, NiCd)
532.010 532.033 (14.4 V, NiCd)
Colibri II/Small Battery Drive II 532.101 532.103 (14.4 V, Li-Ion)
 532.110  
If required, Battery Power Line battery (530.620) and
Colibri/Small Battery Drive batteries (532.003, 532.033)
can also be refreshed with the charger (see page 11).
Compatibility
The Colibri/Small Battery Drive batteries (532.003,
532.033) can be used with Colibri II/Small Battery Drive II
handpiece (532.101, 532.110).
The Colibri II/Small Battery Drive II battery (532.103) can
be used with the Colibri/Small Battery Drive handpiece
(532.001, 532.010).
The Battery Power Line battery (530.620) can be used
with the Battery Power Line II handpieces (530.705,
530.710, 530.715).
The Battery Power Line II battery (530.630) can be used
with the Battery Power Line handpieces (530.605,
530.610, 530.615).
Precaution: The battery for the Power Drive
(530.200) cannot be charged with the UBC II. Please
use the UBC item number 530.600 or 530.601.
Abbreviations
Please note the below mentioned items are abbreviated
throughout the document as follows:
Items Abbreviation
Colibri/Small Battery Drive Colibri/SBD
Colibri II/Small Battery Drive II Colibri II/SBD II
Power Module for Trauma Recon System Power Module
Universal Battery Charger II UBC II

4 DePuy Synthes Universal Battery Charger II Instructions for Use
Safety precautions
The device may only be used with the supplied power
cord.
The device may only be operated on an even, dry surface
thatissufcientlystrongtoholditsweight.
Avoidcontactwithuids.
The device is designed to be operated and stored in
closed rooms. Ensure that the device is not operated in
the direct vicinity of radiators or other heat emitting
devices (please refer to page 26 for details on environ-
mental conditions).
Please observe the information on the electromagnetic
compatibility, see page 28.
The device may only be used for the authorized Synthes
batteries.
Before operating the device, visually inspect the device
for damage and wear.
If it is not in perfect working order, contact the Synthes
representative. Do not use a damaged or faulty device.
Introduction
General Information

Universal Battery Charger II Instructions for Use DePuy Synthes 5
Precautions:
• Only use the Synthes Universal Battery Charger II
(05.001.204) to charge the batteries. Using a char-
ger that does not originate from Synthes can dam-
age the battery.
• Do not open device. Risk of fatal injury due to elec-
tric shock!
• As the charger is not a sterile product, it must not
be used in the sterile area of the operating room.
However, the device may be used in the non-sterile
part of the operating room.
• The device must not come into direct or indirect
contact with the patient.
• The use of HF (= high frequency) equipment for
tissue coagulation can cause electromagnetic
interferences – in this case cables should be sepa-
rated as far as possible.
• Do not wash the device in a washer/disinfector.
The device must not be sterilized. Please see page
18 for information on cleaning and maintenance.
• Do not operate the device in the presence of a am-
mable anesthetics mixture with air or oxygen or
with nitrous oxide.
• Do not expose the device to direct sunlight or
moisture.
• The charging station should always be turned on
when a battery is in the charging bay. This ensures
availability and prevents discharge.
Scope of delivery
The Universal Battery Charger II consists of the charger
(05.001.204),thesupplied,country-specicpowercord
and four slot covers sets (05.001.228). The device may
only be used with the supplied power cord.
Storage and transport
All batteries /power modules should be removed for
transporting the charger.
Use the original packaging for shipping and transport. If
this is no longer available, please contact the Synthes
representative.
The same environmental conditions apply for transport
as for storage, see page 26.
Warranty
The warranty for the device is null and void if the device
has not been used properly or the guarantee seal has
been damaged. The manufacturer does not accept lia-
bility for damage resulting from repairs or maintenance
carried out by unauthorized sites. For a complete
warranty statement, please contact Synthes Customer
Service.

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6 DePuy Synthes Universal Battery Charger II Instructions for Use
Front view
1Charger bays (24)
2Symbols for battery type
3ON/OFF blue LED
4Control symbols for each charging bay
5Ventilation holes
Description of the Controls
Rear view
6Ventilation holes
7Power switch
8Fuses: 225 AT/250 V
9Power cord connection

Universal Battery Charger II Instructions for Use DePuy Synthes 7
Beforestartingforthersttime,ensurethatthepower
switch is set to . The device can only be connected to
the power supply using the supplied power cord. Set the
power switch to Itoturnthedeviceon(g.1).TheON/
OFF blue LED on the front of the device shows that it is
workingproperly(g.2).IftheblueLEDashes,the
device must be sent in for control.
If the symbol forasinglechargerbayisred(g.3)
before the battery is inserted, this charger bay is faulty.
In this case, batteries can still be charged in the other
charger bays, but it is recommended that the device be
sent to the local Synthes representative for repairs.
Precautions:
• Place the device on a non-slip, stable base. Ensure
that the ventilation holes in the base of the device
are not covered by towels or other objects.
• Ensure that the power cord can always be discon-
nected immediately from mains supply.
• Do not operate the device in the direct vicinity of
radiators or other heat emitting devices, as these
can affect the device.
• Do not expose the device to direct sunlight or
moisture.
• Do not cover the side ventilation holes on the
device.
• Only connect to a power supply with grounding,
a rated voltage between 100 V and 240 V and a
network frequency range of 50 or 60 Hz.
Operating the Device
Starting the System
Fig. 1
Fig. 2
Fig. 3

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3
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8 DePuy Synthes Universal Battery Charger II Instructions for Use
Operating the Device
Charging the Battery
Charger bay
Thedeviceisttedwithfourindependentchargerbays.
Each of these has three slots for the following batteries
(  g . 1) :
1Battery Power Line and Battery Power Line II batteries
(530.620, 530.630)
2Trauma Recon System Power Module (05.001.202)
3Colibri /SBD and Colibri II /SBD II batteries (532.003,
532.033, 532.103)
Fig. 1