Synthes Universal Battery Charger II User manual

Universal Battery
Charger II
Instructions for Use

Universal Battery Charger II Instructions for Use DePuy Synthes 1
Table of Contents
Introduction General Information 3
Description of the Device • Front view 7
• Rear view 7
Operating the Device Starting the System 8
Charging the Battery 9
• Charger bay 9
• Charging the battery 10
• Temperature monitoring 11
• Charging new batteries or batteries not recently used 11
• Errors during charging 11
Checking and Refreshing Batteries 12
• Battery Power Line and Colibri/SBD batteries 12
• Battery Power Line II and Colibri II /SBD II batteries 14
• Trauma Recon System power module 16
Storing Batteries 17
30% State of Charge 18
Care and Maintenance Cleaning 19
Repair and Technical Service 20
Disposal 21
Troubleshooting 22

2 DePuy Synthes Instructions for Use Universal Battery Charger II
Technical Data Device Specifications 25
Minimum required Firmware version of UBC II 26
Environmental Conditions 27
Applicable Standards 28
Electromagnetic Compatibility 29
Permissible Battery Types 33
• Battery for Battery Power Line 33
• Battery for Battery Power Line II 33
• Power module for Trauma Recon System 33
• Batteries for Colibri/Small Battery Drive 34
• Battery for Colibri II/Small Battery Drive II 34
Explanation of Symbols Used Symbols for Operating the Charger 35
Symbols on the Charger 36
Ordering Information 37
Table of Contents

Universal Battery Charger II Instructions for Use DePuy Synthes 3
Introduction
Associated device systems with these instructions for use
are the Universal Battery Charger II (05.001.204).
The Universal Battery Charger II consists of the charger
(05.001.204). This charger is also supplied with a
country-specicpowercordandfourslotcoversets
(05.001.228). The charger may only be used with the
supplied power cord.
Refertosection‘OrderingInformation’forspecic
devices in scope.
The Universal Battery Charger II (UBC II), allows the
following Synthes batteries/power modules to be auto-
matically charged and manually checked. The below
table further also highlights the compatibility between
handpieces and batteries/power modules.
Introduction
General Information
System Handpieces Battery/Power Module
Battery Power Line 530.605 530.620* (14.4 V, NiMH)
530.610
 530.615 
Battery Power Line II 530.705 530.630 (14.8 V, Li-Ion)
530.710
 530.715 
Trauma Recon System 05.001.201 05.001.202 (25.2 V, Li-Ion)
 05.001.240 
Colibri/Small Battery Drive 532.001/532.010 532.003* (12 V, NiCd)
532.033* (14.4 V, NiCd)
ColibriII/SmallBatteryDriveII 532.101/532.110 532.103(14.4V,Li-Ion) 
If required, Battery Power Line battery (530.620*)
and Colibri/Small Battery Drive batteries (532.003*,
532.033*) can also be refreshed with the charger.
Intended Use
The Universal Battery Charger II (05.001.204) is intended
for charging and/or conditioning of authorized Synthes
batteries and power modules.
Warning: The battery for the Power Drive (530.200)
cannot be charged with the UBC II. Please use the
UBC item number 530.600 or 530.601.
* Phased-out and no longer available for order.

4 DePuy Synthes Instructions for Use Universal Battery Charger II
Indications
Therearenodevicespecicindicationsassociatedwith
the UBC II device as it is not patient contacting and is
not used during a surgical procedure.
Contraindications
Therearenodevicespeciccontraindicationsassociated
with the UBC II device as it is not patient contacting and
is not used during a surgical procedure.
Potential Adverse Events, Undesirable Side Effects
and Residual Risks
The UBC II device is not patient contacting and is not
used during a surgical procedure.
DePuy Synthes manufactures surgical instruments in-
tended to prepare the site and aid in implantation of
Synthes implants. The adverse events/side effects are
based upon the implant devices rather than the instru-
ments.Specicadverseevents/sideeffectsforthe
implants can be found in the respective Synthes implant
instructions for use.
Patient Target Group
There are no restrictions on patient population as the
UBC II device is not patient contacting and is not used
during a surgical procedure.
Introduction
General Information
Intended User
The Universal Battery Charger II is intended to be used
byqualiedhealthcareprofessionals.
Expected Clinical Benefits
Not applicable. The device is an accessory which is
usedtoenablespecicSynthesbatteries/power
modules to meet their function.
Treatment before Device is Used
Warning: For safety reasons, please read the IFU care-
fully before using UBC II.
Combination of Medical Devices
The UBC II is a standalone device, the compatible
batteries/power modules which can be charged and
refreshed, as well as the power cords are listed in the
section: ‘Ordering Information’.

Universal Battery Charger II Instructions for Use DePuy Synthes 5
General Warnings and Precautions
Warnings:
• Do not use the device in the direct vicinity of
radiators or other heat emitting devices, as these
can affect the device.
• The device must not come into direct or indirect
contact with the patient. As the charger is not a
sterile product, it must not be used in the sterile
area of the operating room. However, the device
may be used in the non-sterile part of the operat-
ing room.
• The use of high frequency (HF) equipment for
tissue coagulation can cause electromagnetic
interferences – in this case the cables should be
separated as far as possible.
• Do not sterilize, wash, rinse, drop or apply force
to the UBC II. This will destroy it with possible
secondary damage.
• Do not expose the device to direct sunlight or
moisture.
• Do not dismantle, open, short-circuit or manipu-
late the device.
• Before operating the device, visually inspect the
device for damage and wear (e.g. unrecognizable
markings, missing or removed part numbers,
corrosion, etc.). Do not use any component if dam-
age is apparent.
Precautions:
• The device may only be used with the supplied
power cord. Only connect to a power supply with
grounding, a rated voltage between 100 V and 240 V
and a network frequency range of 50 or 60 Hz.
• The device may only be operated on an even,
dry surface that is sufciently strong to hold its
weight. Place the device on a non-slip, stable base.
• Do not dismantle, open, short-circuit or manipu-
late the device. Risk of electric shock!
• The charging station should always be turned on
when a battery is in the charging bay. This ensures
availability and prevents discharge.
• If the device drops on the oor, fragments may
split off. This represents a danger for the user as
these fragments may be sharp.
• Should the device have corroded parts, do not use it
anymore and send it to the DePuy Synthes Service
Center.
• If the device is damaged, contact the DePuy Syn-
thes representative. Do not use damaged or faulty
devices. Send the device to the DePuy Synthes
representative for repairs.

6 DePuy Synthes Instructions for Use Universal Battery Charger II
Storage and Transport
All batteries /power modules should be removed for
transporting the charger.
The UBC II with a minimum of Firmware 17.2 allows the
usertochargespecicDePuySynthesLithiumIonbatter-
ies to 30% of their capacity for transportation in aircraft
cargo bays. Please refer to the section 30% State of
Charge within this IFU for detailed information.
Use the original packaging for shipping and transport.
If this is no longer available, please contact the
DePuy Synthes representative.
The same environmental conditions apply for transport
as for storage.
Warnings:
• The device is designed to be operated and stored in
closed rooms. Do not use the device in the direct
vicinity of radiators or other heat emitting devices,
as these can affect the device.
• Do not store/use the device in the presence of oxy-
gen, nitrous oxide or a mixture consisting of am-
mable anesthetics and air.
Warranty
The warranty for the device is null and void if the device
has not been used properly or the guarantee seal has
been damaged. The manufacturer does not accept lia-
bility for damage resulting from repairs or maintenance
carried out by unauthorized sites. For a complete
warranty statement, please contact DePuy Synthes
Customer Service.
Introduction
General Information

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1
2
Universal Battery Charger II Instructions for Use DePuy Synthes 7
Front view
1Charger bays (24)
2Symbols for battery type
3ON/OFF blue LED
4Control symbols for each charging bay
5Ventilation holes
Description of the Device
Rear view
6Ventilation holes
7Power switch
8Fuses: 225 AT/250 V
9Power cord connection
The Slot Covers Set (05.001.228) consists of three plastic
elements which can be used to cover the non-used slots
of the charger.

8 DePuy Synthes Instructions for Use Universal Battery Charger II
Beforestartingforthersttime,ensurethatthepower
switch is set to . The device can only be connected to
the power supply using the supplied power cord. Set the
power switch to Itoturnthedeviceon(g.1).TheON/
OFF blue LED on the front of the device shows that it is
workingproperly(g.2).IftheblueLEDashes,the
device must be sent in for control.
If the symbol forasinglechargerbayisred(g.3)
before the battery is inserted, this charger bay is
faulty. In this case, batteries/power modules can still
be charged in the other charger bays, but it is recom-
mended that the device be sent to the local DePuy
Synthes representative for repairs.
Warning: Ensure that the ventilation holes in the
base and side of the device are not covered by tow-
els or other objects.
Precaution: Ensure that the power cord can always
be disconnected immediately from mains supply.
Operating the Device
Starting the System
Fig. 1
Fig. 2
Fig. 3