ZIV 5EVM User manual

Instructions Manual for 5EVM Recharging Points
M5EVM2011Iv00
Rev. 00, May 2021 ©ZIV APLICACIONES Y TECNOLOGÍA, S.L.U. 2020
5EVM
Electric Vehicle Home
AC Charging Station

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Table of Contents
1. Introduction............................................................................................................. 1
1.1 Model Selection ........................................................................................................ 1
2. Technical Data ........................................................................................................ 2
3. Standards and Tests .............................................................................................. 4
4. Physical Architecture and Mounting .................................................................... 5
4.1 Description................................................................................................................ 5
4.2 Mounting ................................................................................................................... 6
4.3 Connection Elements................................................................................................ 8
4.3.1 Equipment Power Supply ......................................................................................... 9
4.3.2 Vehicle Power Supply............................................................................................... 9
4.3.3 Pilot Wire (CP) .......................................................................................................... 9
4.3.4 Communication of the Recharging Points Network.................................................. 9
4.3.5 USB Port ................................................................................................................... 9
4.3.6 Domestic Charge Measurement............................................................................. 10
4.4 Safety Precautions and Maintenance Operations .................................................. 10
5. Operation............................................................................................................... 11
5.1 EV Charging ........................................................................................................... 11
5.2 Authorized Use ....................................................................................................... 11
5.3 Bluetooth................................................................................................................. 12
5.4 Residual Current Device (RCD) ............................................................................. 12
5.5 Reconnector ........................................................................................................... 12
5.6 Domestic Load Balancing (optional on PREMIUM Model)..................................... 13
6. HMI and Screen Tree ............................................................................................ 14
6.1 HMI Characteristics ................................................................................................ 14
6.2 HMI Screens ........................................................................................................... 15

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1. Introduction
The 5EVM family of charging points offers efficient recharging of electric vehicles. Its design,
size and robustness make it an ideal product for installation in home or business garages.
Main characteristics of this family of charging points:
- Robust and elegant design.
- Ease of installation and use.
- Security both in use and in installation.
- Efficiency and optimization of recharging.
1.1 Model Selection
All models have LCD display, LED indicators, RFID reader, RS485 port and a Class B(A) 2(R)
meter. The Domestic family is deployed in 2 units, both single-phase single plug:
- The Basic recharging terminal has everything necessary for a residential use.
- The Optimum version brings more comfort and efficiency, thanks to the use with
smartphone via a Bluetooth App, and the possibility to optimize the vehicle charging
according to the consumption of the installation.
If you have purchased a Basic unit, you should know that it is possible to upgrade to the
Optimum version.
DOMESTIC
BASIC
OPTIMUM
Single-Phase
YES
YES
Single Plug
YES
YES
Bluetooth
NO
YES
Residual Current Device (RCD)
OPTIONAL
OPTIONAL
Load Balancing
NO
OPTIONAL
When selecting the charger model, the power contracted at the place of installation must be taken into
account.
The performance of load balancing requires the optional "Home AC" accessory, which enables smart
charging by regulating the output power according to the home consumption of other loads.
The higher the output power, the faster the vehicle will charge. This function allows the user to make an
efficient consumption without reducing comfort and without the need to modify the power term of its
installation.
There are additional options, such as Modbus, that can be enabled by certificates. Contact ZIV for more
details.

Instructions Manual for 5EVM-D Models
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2. Technical Data
The power supply line from the distribution box to the charging point must
comply with electrical safety standards, according to the regulations of each
country.
Remember that the equipment is Cat II (Overvoltage Category). Depending on
the location, it may be necessary to install an external overvoltage protection to
the device.
AC Power Supply 230 V 50 Hz (±10%)
Single-Phase or Three-Phase.
Overvoltage Category Cat III.
Output Maximum Power
Three-Phase 22 kW
Single-Phase 7.4 kW
Consumption on standby
Three-Phase <1.5 W / per phase (@230V)
Single-Phase <1.5 W (@230V)
Maximum Output Current 32 A per phase / plug.
Insulation Class Class 1.
Charging System Mode 3.
Connection to Power Supply Permanent.
Protection Level IP 54 / IK 08
Installation Mode Wall-mounted
3 fixing points
HMI Display 22 x 70 mm
4push-bottoms.
2Status LEDs.
1Energy Pulses LED.

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Dimensions 332 x 229 x 86 mm
(see drawings at the end of this document).
Weight < 2.5 kg
Connectors Types 2 xRJ-11(RS-485)
1 x2-pin male connector (Home AC).
1 xUSB-C (no function at the moment).
1 x6-pin male connector (Pilot Wire).
(PWM Signal).
Operation Range -25º to 40ºC
5% a 95% non-condensing.
The equipment's auxiliary elements must fulfill the following additional
requirements according to standard IEC 61851-1:
1. Fault protection.
a. Fault protection shall consist of one or more protective measures as
permitted according to IEC 60364-4-41. Detailed specification in section
8.3 of IEC 61851-1.
2. Residual current protective devices (RCD).
a. The connecting point of the EV supply equipment shall be protected by an
RCD having a rated residual operating current not exceeding 30 mA.
b. RCD(s) protecting connecting points shall be at least type A and fulfill the
standards specified in section 8.5 in IEC 61851-1 (Fulfillment
of IEC
61008-1, IEC 61009-1, IEC 60947-2 y IEC 62423, etc.).
3. Conductive Electrical interface requirements.
a. The standard accessories shall be in accordance with IEC 60309-1, IEC
60309-2 or IEC 60884-1 or the national standard.
b. Basic interface: The basic interface is specified in 6.5 of IEC 62196-
1:2014.
4. Cable assembly requirements.
a. The cable assembly shall be provided with a cable that is suitable for the
application.
b. The technical requirements of the cable are detailed in section 11 of IEC
61851-1 (Electrical Rating, Dimensions, Strain Relief, etc.)
5. Characteristics of mechanical switching devices.
a. For AC applications, switches and switchdisconnectors shall have a rated
current, at a utilization category of at least AC-22A.
6. Characteristics of circuit breakers.
a. Circuit breakers, if any, shall comply with IEC 60898-1 or IEC 60947-2 or
IEC 61009-1.

Instructions Manual for 5EVM-D Models
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5EVM-D: Electric Vehicle Home AC Charging Station
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3. Standards and Tests
The tests carried out are based on the following standards:
IEC 61851-1: 2017 Electric vehicle conductive charging system. Part 1: General Requirements.
IEC 61851-21-2: 2018 Electric vehicle conductive charging system. Part 21-2: Electric vehicle
requirements for conductive connection to an AC/DC supply - EMC requirements for off board
electric vehicle charging systems.
IEC 60068-2-30 (Test Db) Environmental testing - Part 2-30: Tests - Test Db: Damp Heat cyclic
(12 h + 12 cycle).
IEC 60068-2-1 (Test Ad) Environmental testing - Part 2-1: Tests - Test A: Cold.

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4. Physical Architecture and Mounting
4.1 Description
The mechanics of the device are based on the following parts:
- Base. Part that is attached to the wall.
- Front. Hides the active parts of the equipment and is attached to the base.
- Wire cover. Provides access to the electrical connection, communications and
configuration parts. In this way, there is no access to the internal parts either in the
installation or in the configuration of the equipment. This cover can be sealed with two
screws.
- Embellishment. Most visible part of the equipment, it offers the finishing line.
Figure 1. 5EVM's Mechanical Architecture.

Instructions Manual for 5EVM-D Models
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5EVM-D: Electric Vehicle Home AC Charging Station
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When you receive the equipment, and before its installation, perform the
following checks:
1. The equipment model corresponds to the specifications of your order.
2. The equipment is in perfect mechanical condition and there are no shocks or
loose parts.
4.2 Mounting
Installation is wall mounted. The surface of the wall where the equipment is placed must be
resistant both for fixing the device and for supporting its weight.
When installing the equipment, it is convenient to respect some minimum distances for safety
and to guarantee the installation and maintenance activities. The height for fixing the equipment
is recommended between 750 and 1200 mm, leaving 250 mm on the other sides.
For wall mounting, the equipment has three fixing points, which are marked in blue in the
following image.
Figure 2. Rear Base of the 5EVM.

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For correct wall mounting, the following actions must be followed:
1. Upper fixing point: insert the plastic plug into the wall and then insert its screw so that its
head has a clearance of approximately 4 mm from the wall.
2. Place the recharging station on the screw. To do this, the screw head is positioned inside
the upper hole.
Figure 3. Form of Fixation.
3. Position the equipment so that it is vertical to the ground.
4. Lower fixing point. Insert the plastic plugs into the wall. Insert the screws with their
washers in each hole shown in the following image. Then screw them into the plastic
plugs to secure the unit to the wall.
5. The plugs, screws and washers supplied with the unit are used for this mounting.
Figure 4. Lower Fixing Points.

Instructions Manual for 5EVM-D Models
M5EVMD2011I
5EVM-D: Electric Vehicle Home AC Charging Station
© ZIV APLICACIONES Y TECNOLOGÍA, S.L.U. 2020 8
When installing and commissioning the equipment, follow the instructions described in the Low
Voltage Electrotechnical Regulations. The installation of the equipment requires an external
overcurrent protection (MCB) and a differential breaker (RCD).
4.3 Connection Elements
To access the connection, remove the front wire cover.
The connection blocks are as follows:
1. Equipment Power Supply.
2. Power supply to the electric vehicle (hose).
3. Pilot wire (CP).
4. Communication RS-485.
5. USB connector (no functionality assigned).
6. Connector for "Home AC" accessory (load balancing).
Figure 5. Connection Elements.
6
4
5
3
1
2