Systec & Solutions PILOT 219 User manual

PILOT 219 PC
INDUSTRIAL PC
INSTRUCTIONS FOR USE
PILOT
Read the instructions prior to performing any task!

©2017
Systec & Solutions GmbH
Emmy-Noether-Straße 17
D–76131 Karlsruhe
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.systec-solutions.com
PILOT, 1, en_US, 03.08.2017
PILOT 219 PC - Industrial PC
2

Table of contents
1 General information................................................................................... 5
1.1 Information on the user guide........................................................ 5
1.2 Copyright notice................................................................................... 5
2 Safety................................................................................................................. 7
2.1 Designated use..................................................................................... 7
2.2 Safety notices........................................................................................ 7
2.3 Important safety notes....................................................................... 8
3 Product description................................................................................. 11
3.1 Overview............................................................................................... 11
3.2 Type plate............................................................................................. 13
3.3 Technical data for the device........................................................ 14
3.4 Dimensions.......................................................................................... 16
3.5 External connections........................................................................ 17
3.5.1 Overview of external connections........................................... 17
3.5.2 Description of the external connections............................... 18
3.6 Conformity........................................................................................... 21
4 Starting up................................................................................................... 23
4.1 Unpacking the device...................................................................... 23
4.2 Setting up the device....................................................................... 23
4.3 Mounting the device........................................................................ 24
5 Operation...................................................................................................... 27
5.1 Switching the device on.................................................................. 27
5.2 Switching the device off................................................................. 27
5.3 Operating the touchscreen............................................................ 28
5.4 Cleaning the device.......................................................................... 28
5.5 Using the optional USB connection............................................ 32
5.6 Setting up the WLAN (optional) .................................................. 32
5.7 Hard disk LED (optional)................................................................. 32
6 Repairs........................................................................................................... 33
7 Storage........................................................................................................... 35
7.1 Unmounting the device.................................................................. 35
7.2 Storing the device............................................................................. 37
8 Packaging and transport...................................................................... 39
8.1 Packaging the device....................................................................... 39
8.2 Transporting the device.................................................................. 39
9 Disposal......................................................................................................... 41
10 Site information......................................................................................... 43
Table of contents
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Table of contents
PILOT 219 PC - Industrial PC 4

1 General information
1.1 Information on the user guide
This translation of the original user guide is an integral part of the
device and provides you with information on the set-up, use, storage
and disposal of the device.
Before beginning any work, read the user guide and always keep it in
an accessible place.
This user guide is aimed solely at authorized specialists. None of the
content of this user guide may be put to practice by anyone other than
trained specialists.
Our user guides are updated regularly. Please send us your suggested
improvements and other hints by e‑mail, phone or fax. This will help us
to ensure that our documentation is as intelligible and user-friendly as
possible.
You will find our contact information on the inside of the front cover or
under “Site information”. Ä Chapter 10 “Site information” on page 43
1.2 Copyright notice
This user guide is protected by copyright.
Other than for internal purposes, making this user guide available to
third parties, duplicating it in any form, in whole or in part, and utiliza-
tion or distribution of its contents are permitted only with the written
permission of the manufacturer.
Any violation of this requirement will render you liable for damages.
The right to make further claims is reserved.
General information
Copyright notice
PILOT 219 PC - Industrial PC 5

General information
Copyright notice
PILOT 219 PC - Industrial PC 6

2 Safety
2.1 Designated use
PILOT 219 PC is an HMI system. PILOT 219 PC is used to implement con-
trol and operating concepts and to display and manipulate information
in industrial and commercial environments.
It is nonetheless possible for improper use to introduce hazards. For
correct operation and safe use it is therefore important to comply with
the information and instructions in this document.
Have the following work carried out only by professionals:
nInstallation
nDeinstallation
nWiring
nImplementing
Have the following work carried out only by Systec & Solutions
GmbH :
nRepairs
nServicing
nMaintenance
nModifications
The device may not be used in the following areas:
nareas subject to explosion hazards
nareas subjected to harmful radiation
nareas and applications that are subject to vibration and impacts
nfor carrying out safety functions such as
– air traffic control / flight control systems
– monitoring / controlling nuclear reactions
– monitoring / controlling mass transportation facilities
– monitoring / controlling medical systems
– monitoring / controlling weapons systems
Contravening these instructions voids all warranties and manufac-
turer’s responsibilities.
2.2 Safety notices
Please read these instructions attentively right through. It constitutes a
part of the device it describes and must be held available at all times.
Use the device only in accordance with its designated use (see
Ä Chapter 2.1 “Designated use” on page 7).
For your own safety, always comply with the following safety instruc-
tions.
Warnings signal safety-related information.
You will find warnings within sequences of procedures prior to a step
that involves a hazard to people or material property.
Safety
Safety notices
PILOT 219 PC - Industrial PC 7

Three levels of warnings appear depending on the seriousness of the
hazard:
DANGER!
This signals an unusually hazardous situation. Failure to
comply with these instructions will result in serious irre-
versible injuries or death.
WARNING!
This signals an unusually hazardous situation. Failure to
comply with these instructions may result in serious irre-
versible or fatal injuries.
CAUTION!
This signals a hazardous situation. Failure to comply with
these instructions may result in minor or moderate inju-
ries.
NOTICE!
This signals a hazard for material property. Failure to
comply with these instructions may cause material
damage.
This signals useful hints within a series of work processes.
2.3 Important safety notes
DANGER!
Electric shock hazard if the device is connected to the
mains supply incorrectly.
Connecting the device incorrectly to the mains supply
may expose people to injuries from electric shocks.
– Before connecting up the device always disconnect
the line from the power supply.
– Before connecting up always check that the lines are
at zero voltage.
Safety
Important safety notes
PILOT 219 PC - Industrial PC 8

WARNING!
Risk of injury from electric shock!
Assembling and connecting plug connectors while
voltage is connected may lead to life-threatening injuries.
– All work on the device must be carried out when the
supply line is free of voltage.
– Never plug in or unplug the power supply plug when
live with voltage.
– The supply cable must not be supplied with voltage
until assembly has completely finished.
WARNING!
Danger of injury from hot surfaces.
Power transmission and regulatory components become
hot in operation and may lead to injuries.
– Allow these components to cool down before you
begin dismounting the device.
WARNING!
Danger of injury due to excessive load.
Working on heavy equipment may lead to serious injuries.
– Always have two people when working with heavy
equipment.
NOTICE!
Damage caused by improper bending of the cables!
Strong bending of the cables may cause material damage.
– Only bend the cables with a minimum bending radius
of 9.1 cm.
In order to ensure proper use of the keyboard, the USB port of
the keyboards should not exceed a maximum cable length of
3 meters. Other lengths on request.
Safety
Important safety notes
PILOT 219 PC - Industrial PC 9

Safety
Important safety notes
PILOT 219 PC - Industrial PC 10

3 Product description
3.1 Overview
HMI systems from Systec & Solutions GmbH are user interfaces for man-
aging and observing ongoing production processes. All devices are
highly available units designed in stainless steel, particularly suited to
harsh conditions in the process industry and, in addition, they guar-
antee IP65 protection.
Fig. 1: PILOT 219 PC
No. Designation Description
1 Display / Touchscreen Used to display information and
control the device.
2 On/Off Switches the device on and off.
USB connection
(optional) Used to connect a USB stick.
Bluetooth (optional) Used to connect peripheral
devices, e.g. scanner.
RFID (optional) Used for user identification.
3 Speaker Used for audio output.
4 Capacitive On/Off button Switches the device on and off.
Function keys Custom keyboard shortcuts (Ctrl +
Alt + Del, for example).
Hard disk LED (optional) Flashes when accessing data on
the internal HDD disk.
5 RFID (optional) Used for user identification.
HMI system PILOT 219 PC
Device
Product description
Overview
PILOT 219 PC - Industrial PC 11

Fig. 2: Rear view of PC
The button on the back of the monitor is used to switch the PC ON and
OFF.
Fig. 3: PILOT 219 PC
Nr Designation Description
1 Camera Used to record images.
2 Microphone Used to record sound.
Multimedia kit (optional)
Product description
Overview
PILOT 219 PC - Industrial PC 12

3.2 Type plate
The product designation and identification will be found on the type
plate. This is always located on the rear of the device and contains the
following information:
Fig. 4: Position of type plate
Fig. 5: Type plate
No. Description
1 Product name
2 Serial number
3 Power supply and consumption, charge current
and battery capacity (only for devices with an inte-
grated battery)
4 CE/FCC mark
5 Manufacturer’s logo
6 QR code (S/N + product name)
7 Manufacturer’s address
Product description
Type plate
PILOT 219 PC - Industrial PC 13

3.3 Technical data for the device
System
Model PILOT 219
Variant Industrial PC
Housing material Housing of stainless steel 1.4301, rear wall of stainless steel 1.4301 (CPU
i3, i5, i7 aluminum AlMg3)
Surface sanded
IP protection factor IP65
PC
CPU Intel ®Celeron™N2930 1.86 GHz/Burst 2.16 GHz, quad core
Intel ®Core™i3-4010U 1.7 GHz
Intel ®Core™i5-4300U 1.9 GHz/Turbo 2.9 GHz
Intel ®Core™i7-4650U 1.7 GHz/3.3 GHz
RAM 4 GB DDR3, max. 16 GB DDR3 (Celeron 8 GB)
Storage capacity 120 GB mSATA SSD; HDD und SLC-SSD (optional)
Operating system Windows®7
Windows®8.1
Windows®10 32 Bit/64 Bit
Android (optional)
IGEL Thin-Client (For further information, see the manufacturer’s website
www.igel.com.)
Display
Type of display 19" IPS LCD display with LED backlight
Display area 376.32 x 301.06 mm
Native (maximum) resolution 1280 x 1024 (SXGA)
Page ratio 4:3
Colors 16.7 million
Contrast 2000:1
Touchscreen (optional) mouse compatible, analog resistive or PCT (projected capacitive) multi-
touch, optical bonding with laminated polyester layer
Product description
Technical data for the device
PILOT 219 PC - Industrial PC 14

Interfaces
Standard interfaces 2x RS232, 4x USB,1x Ethernet, optional: 3x RS232, 2-4 USB 3.0, 2x Gigabit
Ethernet (Intel®Celeron®1x USB 3.0, 5x USB 2.0, 1-2x Ethernet), additional
interfaces (optional)
IGEL Thin-Client (optional) 4 x USB-A
Power supply / consumption
(depending on the device variant)
Extra-low voltage power supply 12 ‒24 V DC, 10 ‒5 A
Protection of supply lead (Extra-low
voltage DC) max. 10 A, the supply lead should be specified.
Low voltage power supply 100 ‒240 V AC, 50 ‒60 Hz, 2.0 ‒0.9 A
Protection of supply lead (Low voltage
AC) max. 16 A, the supply lead should be specified.
Mean power consumption in oper-
ating mode 55 - 70 W (depending on configuration)
Environmental conditions
Storage -20 °C ‒+60 °C
Operation 0 °C ‒+40 °C (55 °C optional)
Humidity 10 % ‒90 %; non condensing
Dimensions (in mm without key-
board hinge)
Width 470
Height 400
Depth 55
Weight
Net weight ca. 10 kg
Product description
Technical data for the device
PILOT 219 PC - Industrial PC 15

3.4 Dimensions
Fig. 6: Dimensions of front of device
Fig. 7: Dimensions of back of device
Product description
Dimensions
PILOT 219 PC - Industrial PC 16

Fig. 8: Dimensions in side view
3.5 External connections
3.5.1 Overview of external connections
The following illustration shows the connectors that are located on the
back of the PILOT 219 PC.
Fig. 9: Overview of the interfaces on the back (depending on the configura-
tion)
Product description
External connections > Overview of external connections
PILOT 219 PC - Industrial PC 17

3.5.2 Description of the external connections
Your device will not incorporate all of the following connectors (see
Ä Chapter 3.3 “Technical data for the device” on page 14).
= 9-pole Sub-D socket for connecting serial devices
Fig. 10: Serial connection (RS ‑ 232)
= 24-pole DVI socket for connecting to the basic computer
Fig. 11: DVI socket with pinout
= 19-pole HDMI socket for connecting to the basic computer
Fig. 12: HDMI socket with pinout
= 15-pole HD-D "VGA" socket for connecting basic computer
Fig. 13: VGA socket with pinout
Serial connection (RS‑232)
DVI port
HDMI port
VGA port
Product description
External connections > Description of the external connections
PILOT 219 PC - Industrial PC 18

= 20-pole DisplayPort socket for connecting basic computer
Fig. 14: DisplayPort socket with pinout
= 4-pole USB socket (type A) for connecting components:
nVoIP hardware components and/or
ntouchscreen and/or
nkeyboard
Fig. 15: USB socket with pinout
= 9-pole USB 3.0 socket for connecting components:
nVoIP hardware components and/or
ntouchscreen and/or
nkeyboard
Fig. 16: USB 3.0 socket with pinout
= 8-pole Ethernet socket for connecting to a network
Fig. 17: Ethernet socket with pinout
DisplayPort
USB connection
USB 3.0 connection
Ethernet (RJ45)
Product description
External connections > Description of the external connections
PILOT 219 PC - Industrial PC 19

3.5.2.1 Power supply
NOTICE!
Risk of material damage if the device is connected to
an incorrect power supply.
Connecting the device to an incorrect power supply may
cause material damage.
– Check the power rating of your device.
Power is supplied via a 2-pole Phoenix socket of type DFK-PC /2-
GF-7,62. The corresponding plug carries the designation Phoenix Con-
tact PC 4/ 2-ST-7,62.
Fig. 18: 2-pole Phoenix Contact socket for the power supply
Pin Designation Significance
1-Ground (GND) 0V
2 + Power supply +
Power is supplied via a 3-pole Phoenix socket of type DFK-PC /3-
GF-7,62. The corresponding plug carries the designation Phoenix Con-
tact PC 4/ 3-ST-7,62.
Fig. 19: 3-pole Phoenix Contact socket for the power supply
Pin Designation Significance
1 PE Surge protectors
2 L Phase
3 N Neutral conductor
Power supply in the extra low voltage
range (12‑24V DC)
Power supply in the low-voltage
range (100 – 240 V AC, 50 – 60 Hz)
Product description
External connections > Description of the external connections
PILOT 219 PC - Industrial PC 20