Systems Trading Corporation Monte Carlo GZ4 User manual

of 241
www.stcny.com
Systems Trading Corporation
450 7th Avenue Suite 2809, New York, NY 10123
Customer service: [phone] Email: [email protected]
5
6’8”
10’3”
Assembly Instructions
Gazebo GZ4 Monte Carlo
Aluminium Composite Roof Panels
12’6”
4’6”

of 242
www.stcny.com
Introduction
Thank you for purchasing the Gazebo GZ4.
When properly assembled and maintained, this gazebo will provide many years of enjoyment!
These instructions include helpful hints and important information needed to safely assemble and properly
maintain the gazebo. Please read these instructions completely before you begin.
Our patented gazebo has been designed for easy assembly. All steps can be completed by a team of
four people. The assembly should take about two hours.
Before Starting Assembly:
CAREFULLY READ ALL THE INSTRUCTIONS BEFORE YOU BEGIN AND FOLLOW THE
STEPS IN THE ORDER THEY ARE PRESENTED.
1.Make sure you have all the necessary parts:
Compare the contents of the four cartons to the List of Parts. If any parts are missing or damaged, or
you have any questions, please contact Customer service: [phone] or by email at
[email protected] before beginning assembly.
2.Lay the parts out in separate staging areas:
The List of Parts has the corresponding step number referenced to each part. We recommend that
while you go through the list, make staging areas for each step and place the parts necessary for
each step in these areas. This will save you time and effort during assembly.
3.Select a Location:
When selecting a location for your gazebo, a flat level area is essential and if possible with proper
water drainage and easy access to power and water, if neccessary.
Choose a sunny, level position away from overhanging trees and power lines and protected from the
wind as much as possible. Locate underground pipes or cables before preparing the site or anchoring
the gazebo.
Note: You may assemble the gazebo on a hard level surface and move it to its final location when
finished. Make sure that there are no obstacles between the assembly area and the final position.
4. Prepare a Foundation:
After choosing a location, proper preparation of the site is recommended. The site must be level.
If the site is not level, create a base slightly larger than the outside dimensions of the gazebo using a
perimeter of two by fours filled with either soil, sod or gravel.
Make sure the base is square by measuring the diagonals from both directions and making sure
they are equal. The gazebo is secured with pegs into holes cast with concrete.
If you decide to have a concrete base, it is best to contact a reliable contractor to make sure it is flat
and level. Make sure you have checked with your local authorities regarding any required building
permits.
5. Make sure you have the proper tools:
• Tape Measure • 2 Small Step Ladders
• Work Gloves • Wooden Mallet
• Safety goggles • Scissors
• Phillips Screwdriver • Liquid soap or WD40 Lubricant
• Spirit Level • Hex Key (included)
NOTE: A cordless drill with Phillips head bit is highly recommended but not essential.

of 243
www.stcny.com
Safety Advice
• The gazebo must be positioned and fixed
on a flat level surface.
• Dispose of all plastic bags safely. Keep
them out of the reach of children.
• Keep children and pets away from the
assembly area until the work is completed.
• Always wear shoes, gloves and safety
goggles when working.
• Take special care not to touch overhead
power lines with the aluminium profiles.
• Do not attempt to assemble the gazebo in
windy or wet conditions.
• Do not position your gazebo in an area
exposed to excessive wind.
• If using power tools or a ladder, always fol-
low the manufacturers safety instructions.
• Hot items such as recently used grills,
blowtorches etc. must not be stored in the
gazebo.
• Make sure the gazebo complies with local
building codes.
1
1
2
3
6
8
9
ATTENTION:
DO NOT ATTEMPT TO
ASSEMBLE THE GAZEBO
ALONE!
Table of Contents
Introduction................................................. 2
Table of Contents......................................... 3
List of Parts.................................................. 4
Step 1 Assembling the Corner Profiles................. 6
Step 2 Attaching the Rails to the Corner Profiles... 8
Step 3 Securing the Gazebo to the ground......... 11
Step 4
Installing the Lower Roof gable Profiles .. 12
Step 5
Assembling the Roof Top.............................. 13
Step 6 Connecting the Roof Top to the Roof
Gable Profiles.................................... 17
Step 7 Connecting the Horizontal Roof Profiles... 18
Step 8
Installing the Roof Panels and
Upper Roof Profiles.............................. 19
Step 9 Installing the Plastic Caps......................... 23
General Order of Assembly
Step 1: Assembling the Corner profiles
Step 2:
Attaching the Rails to the Corner Profiles
Step 3: Securing the gazebo to the ground
Step 4: Installing the Lower Roof Gable Profiles
Step 5:
Assembling the Roof Top
Step 6: Connecting the Roof Top to the Roof
Gable Profiles
Step 7
Connecting the Horizontal Roof Profiles
Step 8: Installing the Roof Panels and
Upper Roof Profiles
Step 9:
Installing the Plastic Caps
4
5
7

of 244
www.stcny.com
List of Parts
The gazebo is shipped in four cartons. These cartons are heavy. Be careful when lifting them.
Wear proper safety gear including work shoes, gloves and goggles.
The parts are identified by removable stickers.
Place all the parts for each step in staging areas, checking that you have all parts as you go.
If any parts are missing or damaged, contact STC customer service before beginning assembly:
Customer service: [phone] Email: [email protected]
No. Profile Qty Step
1 8 1
2 8 2
3 8 5
4 8 8
5 8 8
6 8 5
7 8 7
8 8 4
9 8 5
No. Profile Qty Step
10 8 8
11 8 8
12 8 1
13 8 1
14 8 1
15 1 5
16 1 5
17 1 5
18 1 5
2190mm
933.9mm
945mm
2163mm
2102mm
431mm
431mm
Corner
Prole
Support Frame
Support Plate
Roof Top Prole
Roof
Gable Prole
Roof
Gable Prole
Roof
Gable Prole
Roof Top Prole
Roof Top Prole
Rail
Roof Connector
Roof Top Cover
Hook
Tube
Washer
Aluminium
Composite
Roof Panel #1
Aluminium
Composite
Roof Panel #2
Aluminium
Composite
Roof Panel #3
black
side
black
side
black
side

of 245
www.stcny.com
No. Profile Qty Step
30 88
4,5
8
31 24 4,5
32 24 5,8
33 32 3
34 1
35 32
3
36 1
No. Profile Qty Step
19 8 5
20 1 5
21 8 5
22 1 5
23 8 7
24 16 5,9
25 8 2
26 64 2
27 72
2.5
7
28 96
2.5
6
29 48 1
Outer Roof Connector
We included some extra screws and bolts for your convenience.
Plastic Cap #1
Plastic Cap #2
T-shaped Connector
Screw M6*12
Screw M6*18
Screw M6*25
Screw M6*38
Upper Roof Connector
Top Ring
Inner Roof Connector
Top Center Rail Connector
Screw ø4*8
Nut M6
Ground Spike
Concrete Bolt
Open Spanner
Magnetic Hex Key

of 246
www.stcny.com
Assembling the Corner Profiles
Place all the parts on a level surface .
Make sure the pieces are in the correct positions before assembling.
Carefully follow the order of assembly to ensure an easy installation.
Wear proper safety gear including work shoes, gloves and goggles.
STEP 1
1
11
1 1
14 14
29 29
14
Components
Corner prole (1)
x 8
Support plate (13)
x 8
Roof connector (14)
x 8
Support frame (12)
x 8
Screw (29)
x 48
1.A
Place all eight corner profiles (1) parallel to each other the ground. Attach one roof connector (14)
to each top end as shown and fasten with screws (29).
ATTENTION: The corner profile (1) has two screw
holes to connect it to the roof connector (14)
and 8 pre-drilled screw holes to attach rails (2) in
step 2 at its top end.
It has four screw holes to connect it to the support
plate (13) at its bottom end.
Top end Bottom end
x 8

of 247
www.stcny.com
1
1.B
Slide support frames (12) over lower end of corner profiles (1).
Attach support plates (13) to corner profiles as shown, using four screws (29) for each plate.
Leave support frames (12) about 10”over lower end of all eight corner profiles (1) until step 3
(
Securing the gazebo to the ground)
13
13
13
12
12
12 1
1
1
29
x 8

of 248
www.stcny.com
27
25
2
25
25
Attach one outer roof connector (25) to each rail at pre-drilled screw holes, using screws (27).
VIEW FROM THE TOP
ATTENTION: Attach roof connectors
facing exactly in the directions shown.
VIEW FROM SIDE
2
2.A
Attaching the Rails to the
Corner Profiles
STEP 2
x 8
Components
Rail (2)
x 8
Outer Roof Connector (25)
x 8
Screw M6*12 (27)
x 16
Plastic Cap #2 (26)
x 64
Screw M6*18 (28)
x 64
Magnetic Hex Key (34)
x 1

of 249
www.stcny.com
28
28
28
26
26
26
26
2
1
1
2
2
1
1
2.C
Attach one roof rail (2) to two corner profiles (1) as shown, using screws (28) and supplied mag-
netic hex key (34) through holes in profile set.
2.B
Close holes in profile set
with plastic caps #2 (26).
Repeat step 2.B and 2.C
to create four sets.

of 2410
www.stcny.com
135°
135°
1
11
1
1
IMPORTANT: After this step you
should place the gazebo frame in its
desired location.
All corners should be 135 degrees.
Using 4 people, attach roof profile (2) to
corner profiles (1).
Fasten with four screws (28) and supplied
magnetic hex key (34) on each side.
Close holes in profile sets with plastic
caps #2 (26).
Using 4 people, continue attaching roof
profiles (2) to corner profiles (1) to create
the octagonal gazebo base.
2.D
2.E
2
2
2
28
26
90°
90°
45°
45°
45° 45°
ILLUSTRATION

of 2411
www.stcny.com
Securing the Gazebo to the Ground
STEP 3
Fasten the gazebo frame to the ground, using four spikes (35) for each
support plate.
Lower support frames (12) to cover support plates (13).
3.A
Components
Ground spike (35)
x 32
Securing the Gazebo to a Concrete Floor or Wood Deck
Optional
Components
Concrete bolts, washers and nuts (33)
x 32
Wood Bolts, washers x 32
NOT SUPPLIED
to be purchased by user
Concrete Floor:
1. Using a concrete drill, drill holes into the concrete floor,
corresponding to the holes in support plates (13).
2. Insert concrete bolts (33) into the holes and hammer into place, using a mallet.
3. Fasten concrete bolts with washers and nuts.
Wood Deck:
1. Using an electric wood drill, drill holes into the wood floor,
corresponding to the holes in support plates (13).
2. Insert wood screws with washers (not supplied) into the holes and fasten,
using an electric screw driver.
NOTE: After securing the gazebo to the
ground, we highly recommend filling the
corner profiles (1) with 2 bags (20LBs each)
of Pea Gravel each for extra stability,
as shown.
1
11
1
1
13 13
35
33
33
33
12
1
2
x2

of 2412
www.stcny.com
Roof Gable Prole (8)
2102mm
x 8
Components
STEP 4
BOTTOM VIEW OF PROFILE (8)
Installing the Lower Roof Gable Profiles
Nut M6 (31)
x 16
Screw (30)
x 16
ATTENTION:
DO NOT ATTEMPT TO
ASSEMBLE THIS ALONE !
ATTENTION:
Roof profiles, roof panels and
gables must be aligned prop-
erly during assembly to mini-
mize any possibility of leaking.
4.A
Using screws (30) and nuts (31), connect roof
gable profiles (8) to roof connectors (14) on top
of all eight corner profiles (1).
Towards center Towards outer edge
31
30
ILLUSTRATION

of 2413
www.stcny.com
Components
STEP 5
Assembling the Roof Top
Nut M6 (31)
x 8
Top Ring (20)
x 1
Upper Roof
Connector (19)
x 8
Inner Roof
Connector (21)
x 8
Top Center Rail
Connector (22)
x 1
Roof Top
Cover (15)
x 1
Hook (16)
x 1
Tube (17)
x 1
Washer (18)
x 1
Screw (30)
x 24
Screw (28)
x 16
Screw (27)
x 32
Screw (32)
x 16
5.A
5.B
Using screws (27), connect the eight upper roof
connectors (19) to the top ring (20) as shown.
Using screws (27), connect the eight inner roof connectors
(21) to the outside of top ring (20) as shown.
27
27
27
27
19
19
19
19
19 19
19
1919
21
21
21
21
21
2121
20
20
20
Roof Gable Prole (6)
431mm
x 8
Roof Top Prole (3)
431mm
x 8
Plastic Cap #1 ׂ(24)
x 8
Aluminium Composite
Roof Panel #1 (9)
x 8
BLACK
SIDE

of 2414
www.stcny.com
VIEW FROM BELOW
5.C
5.D
Using screws (30) and nuts (31), connect the eight roof gable
profiles (6), to upper roof connectors (19) as shown.
Using screws (28), connect top center rail connector (22)
to roof gable profiles (6) as shown.
30
31
19
19
19
6
66
6 6
6 6
6 6
1919
19
22
28
19
20
20
20
ATTENTION:
Roof profiles, roof panels and ga-
bles must be aligned properly during
assembly to minimize any possibility
of leaking.