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  9. Taewoo cuTex TBC-50S User manual

Taewoo cuTex TBC-50S User manual

E-mail : cutex@chol.com http://www.cutex.kr
- 1 -
How to operate TBC-50S
1. An example (Cutting length : 70mm, Cutting quantity : 120 pcs)
▷ Turn on the
POWER SW
.
▷ Set cutting length 70mm. (Press the following buttons in order.)
☞
LENGTH
⇒ 7 ⇒
0
LENGTH
CLEAR
⇒
S E T
※ Button "0" has a double fuctions of "0" and
eraising current length.
▷ Set cutting quantity 120 pcs.
☞
Q ‘T Y
⇒
1
EXTRA
⇒
SPEED
2 ⇒
0
LENGTH
CLEAR
⇒
S E T
E-mail : cutex@chol.com http://www.cutex.kr
- 2 -
▷ Set function.(Sensor cutting: "1", Normal cutting : "0")
☞ Sensor cutting :
FILE
⇒
1
EXTRA
⇒
S E T
☞ Normal cutting :
FILE
⇒
0
LENGTH
CLEAR
⇒
S E T
▷ Locate the cutting line of label on the lower knife blade.
(This step must go ahead of sensor adjustment.)
▷ Sensor Adjustment
Lig
ht sensor-beam on sensing point of label.
(Refer to "How to use sensor
R58 EXPERT
of next page.)
▷ Press START button.
☞
START
※ Check Points for cutting trouble
- Check if you adjust sensor after locating cutting line of label on the knife blade.
- Move the sensor forwards or backwards.
- Check sensitivity & height of the sensor.
- Check if the switch is upside for elastic, downside for non-elastic including label.
E-mail : cutex@chol.com http://www.cutex.kr
- 3 -
How to use sensor R58 EXPERT
① Mount the sensor on the guide-rail
and connect the jack of sensor into
the connector of machine downside.
★② Locate the cutting line of label
on the lower knife blade precisely
& move the sensor close to the knife.
(This step is essential just before fix
the location of sensor.)
③ Adjust the sensor with guide-control bolt
for lightening the beam on the center
of marking point.
E-mail : cutex@chol.com http://www.cutex.kr
- 4 -
★④ Position the light spot on the background of label
and when you press STATIC button 2 seconds,
Lamp "Delay" & "L/D" blink & flicker too.
⑤ Move the light spot to the mark(cutting line or figure, letters)
and when you press TEACH button, lamp delay,
L/D will be off and Q/T will stop blinking.
(This time, if Q/T continues to blink quickly, the contrast
is insufficient, Set it again.)
(Caution)
※ Whatever the background is darker or lighter than the mark, activate TEACH the
background first and the mark second.
※ After setting the sensor, do not press Delay, L/D button, it may happen an error
changing input data.
※ In the case of objects with reflective or shiny surface, tilt sensor by 10° to 15° relative
to surface.
E-mail : cutex@chol.com http://www.cutex.kr
- 5 -
2. Key functions
FILE
: Function for label cutting
0
LENGTH
CLEAR
: Current length on display will be back to “0” at a stop.
RESET
: All of current length and current q‘ty on display will be back to "0".
5
M/CUT
: Moving knife only.
① to cut the material for test.
② to take out the material jammed between knife blades.
③ for balancing of knife blades in exchange.
1
EXTRA
: Cutting additional one.
SHIFT
ESC
: Restoring to normal condition in
ERROR
(red
LED
)
and inputting parameter or program.
4
FEED
6
FEED
: to move the roller manually for mounting the material on the machine
or for feeding it forwards or backwards.
SPEED
2
― Speed up (The current speed appears on the left-upside of
LCD
display with
"%". Normal speed : 50%, Maximum speed : 100%)
8
SPEED
― Speed up (The current speed appears on the left-upside of
LCD
display with
"%". Normal speed : 50%, Maximum speed : 0%)
* Sp eed up & dow n is possible in any time(operation or stop) and set-speed will
not be changed even though you press
RESET
button or power off & on.
󰠚
INS : to insert new program between programs inputted already in time of program-
input.
←
DEL
: to delete the wrong program in time of program-input. (All things of the STEP
will be deleted.)
E-mail : cutex@chol.com http://www.cutex.kr
- 6 -
3. Specification
Model
Name
Main Cutting
Materials
Cutting
Knife
Power
Supply
Max.
Cutting
Width
Range of
Cutting Length
Cutting
Q'ty/min.
(Length: 50mm)
Machine Size
(Net weight)
Packing Size
(Gross weight)
TBC-50S
(Label
cutter)
Label
Cold AC110/220V
50/60Hz 110mm 1mm~
300M
120~140 cuts 850×320×380
(19.5kgs)
535×430×340
(22.7kgs)
4. Caution for use
- Before use, please confirm the voltage and make ground(earth) connection.
(Static-electricity will be reduced to a half.)
- Do not access hands or any object close to the working knife. (for safety)
- When the knife blade becomes dull, please use it after grinding with the grinding machine.
(Please do not let the unskilled person grind manually or install the knife blade.)
EXCHANGE OF KNIFE
① First of all, unscrew 4 bolts on safety cap and take off the cap.
② Remove stopper.
③ Unscrew 2 control bolts of upper knife by 2.5mm-wrench.(Don't take off.)
④ Unscrew 4 fixing bolts by 4mm-wrench and take off upper knife.
E-mail : cutex@chol.com http://www.cutex.kr
- 7 -
⑤ Unscrew 3 fixing bolts of lower knife by 4mm-wrench and take off lower knife.
⑥ Vice versa, install new lower knife and fasten it firmly.
⑦ Move up upper knife frame and install new upper knife and fix it but don't fasten it firmly.
⑧ By soft touch of M/CUT button, if right bottom of upper knife contacts top of lower knife,
screw the control bolt of upper knife slightly.
⑨ Make a cutting test with paper or tissue by M/CUT button(right, middle, left of knife
in order and adjust control bolt of upper knife finally.
⑩ If cutting is normal, fasten the control bolts of upper knife firmly.
⑪ Attach removed stopper again.
Mount of roll
Fix the roll triangle by 4mm-wrench.
Exchange of fuse
Take off the power plug and exchange as picture.
Cleaning of anti-static brush
If anti-static function becomes weak, clean the anti-static brush by other brush.
泰 友 精 密
TA E W O O C O. , L T D .
ADDRESS : A-302, 1025-1 DOGOK-RI, WABU-EUP,
NAMYANGJOO, KYONGGI-DO, KOREA
TEL +82 31 521-6904~7
FAX +82 31 521-6908
E-mail : [email protected]
www.cutex.kr
E-mail : cutex@chol.com http://www.cutex.kr
- 8 -
TBC-50S Part Drawing A (Feeding part)
E-mail : cutex@chol.com http://www.cutex.kr
- 9 -
TBC-50S Part List A (Feeding part)
Part No. Description Part No. Description
A-1 Clamping Bolt(M3×5L) A-26 Guide Clamping Bracket
A-2 Knife Safety Cover A-27 Stopper
A-3 Space Plate of Roller Bracket A-27-1 Stopper Bracket
A-4 Clamping Bolt(M3×5L) A-27-2 Pressure Stopper Shaft
A-5 Pressure-control Bolt A-27-3 Rubber Ring
A-6 Pressure-control Spring Cover A-27-4 Clamping Ring
A-7 Pressure-control Spring A-27-5 Clamping Bolt (M3×4)
A-8 Detent Screw(M4×6L) A-27-6 Clamping Bolt (M5×12)
A-9 Slide Block of Upper Roller A-27-7 Clamping Bolt (M4×4)
A-10 Right Roller Bracket A-27-8 Stopper
A-11 Slide Lever A-27-9 Spring Clamping Bolt
A-12 Oilless A-27-10 Spring (M4×15)
A-13 Clamping Washer A-28 Lower Roller
A-14 Wrench Bolt(M×14L) A-29 Upper Roller
A-15 Tie Bar of Stepping Motor A-30 Front-guide Pin
A-16 Bearing Cover A-31 Lever Shaft
A-17 Clamping Bolt(M3×5L) A-32 Guide Ring
A-18 Feed-timing Gear(MXL30T) A-33 Knob Bolt of Guide Ring
A-19 Detent Screw(M4×6L) A-34 Round Screw(M4×5L)
A-20 Drive-timing Gear(MXL20T) A-35 Lever Bracket
A-21 Detent Screw(M3×6L) A-36 Detent Screw(M5×5L)
A-22 Timing Belt(MXL75) A-37 Lever
A-23 Stepping Motor A-38 Left Roller Bracket
A-24 Clamping Bolt(M4×13L)
A-25 Ball Bearing(#696)
E-mail : cutex@chol.com http://www.cutex.kr
- 10 -
TBC-50S Part Drawing B (Cutting part)
E-mail : cutex@chol.com http://www.cutex.kr
- 11 -
TBC-50S Part List B (Cutting part)
Part No. Description Part No. Description
B-8 Upper Knife Case B-27 Clamping Bracket
B-9 Upper Knife B-28 Clamping Bolt (M3×5L)
B-10 Neck Washer B-29 Lower Knife Case
B-11 Wrench Bolt (M5×15L) B-30 Wrench Bolt (M5×15L)
B-12 Counting Sensor Bracket B-31 Pressure Plate (Right)
B-13 Clamping Bolt(M4×6L) B-32 Pressure Plate (Left)
B-14 Lower Knife B-33 Pressure Spring
B-15 Wrench Bolt (M5×15L) B-34 Clamping Bolt of Pressure Plate
B-16 Motor+Reduction Gear B-35 Urethane Bush
B-17 Clamping Bolt (M5×42L) B-36 Tension-control Washer
B-18 Motor Supporter B-37 Tension-control Nut
B-19 Motor Key B-38 Tension-control Bolt
B-20 Ball Bearing (#6004) B-39 Front Cover
B-21 Snap Ring B-40 Clamping Bolt
B-22 Crank Bundle B-41 Anti-static Brush
B-23 Ball Bearing (#6000) B-42 Front Bracket
B-24 E Ring B-43 Clamping Bolt
B-25 Counting Sensor B-44 Height-control Bolt
B-26 Clamping Bolt (M3×18L) B-45 Height-control Nut
E-mail : cutex@chol.com http://www.cutex.kr
- 12 -
TBC-50S Part Drawing C (Other part)
E-mail : cutex@chol.com http://www.cutex.kr
- 13 -
TBC-50S Part List C (Other part)
Part No. Description Part No. Description
C-1 Roll-hanger Wheel C-32 Liner
C-2 Clamping Bolt of Holder C-33 Height-control Bolt of Sensor
C-3 Holder C-34 Position-control Bolt of Sensor
C-4 Roll-hanger Shaft C-35 Plate-nut of Sensor Guide
C-5 Roll-hanger Shaft Washer C-36 Sensor Guide
C-6 Check Nut(M6) C-37 Flat-head Bolt(M4×10L)
C-7 Roll-hanger C-38 Power Cord
C-8 Flat-head Bolt(M6×16L) C-39 Sensor-connector
C-9 Neck Washer of Roll-hanger C-40 Sensor-connector Bracket
C-10 Existence Detector C-41 Clamping Bolt(M3×5L)
C-11 Clamping Bolt(M3×5L) C-42 Left Cover
C-12 Clamping Bracket C-43 Clamping Bolt(M4×8L)
C-13 Rear Guide-pin Bracket C-44 Sponge
C-14 Wrench Bolt(M4×15L) C-45 Base
C-15 Rear Tension-guide Block C-46 Clamping Bolt(M4×8L)
C-16 Detent Screw(M4×6L) C-47 Condenser
C-17 Guide Ring C-48 Terminal
C-18 Upper Guide Plate C-49 AC Connector(OUT-PUT)
C-19 Clamping Bolt(M3×5L) C-50 AC Connector(IN-PUT)
C-20 Micro Limit Switch C-51 Transformer
C-21 Plate-nut C-52 Clamping Bolt(M4×6L)
C-22 Limit Switch Bracket C-53 Cooling Fan
C-23 Clamping Bolt(M2×10L) C-54 Clamping Bolt(M3×6L)
C-24 Clamping Bolt(M3×5L) C-55 Control Cover
C-25 Knob Bolt C-56 Control Circuit Board(MB)
C-26 Sensor C-57 ROM
C-27 Sensor Bracket C-58 Operation Circuit Board(OP)
C-28 Angle-control Bracket C-59 Drive Circuit Board(DR)
C-29 Front Bracket of Sensor C-60 SMPS(Power Supply)
C-30 Urethane Panel C-61 Toggle Switch
C-31 Height-control Bolt C-62 Power Switch
E-mail : cutex@chol.com http://www.cutex.kr
- 14 -
E-mail : cutex@chol.com http://www.cutex.kr
- 15 -
Trouble-shooting of TBC-50 series
No Troubles Appicable model Causes & Measures
1 No power supply All models - Check if electric cord is connected well.
- Check if the fuse blows out or not.
2 Power is on,
but no work
Feeding roller
doesn't work. All models
- Check if there is inserted any alien
substance in roller.
- If current length on display is changed,
exchange drive board.
- If current length on display is not changed,
exchange Control board(MB).
Knife doesn't
work. All models - Check if pressure plates of upper knife are
too much fastened or not.
LCD display
doesn't work. All models - After opening the cover, check the connetion.
(especially between Operation & MB board)
All functions
don't work Al models - Check if auto-stop device lies down. If any,
raise it up.
3 Material is not cut. Hot cutter
(H, LH, SH, HX)
- Check if temperature goes up to set-degree.
- Check if knife blades are even(parallel).
4 Material is cut onesidedly. All models
- Check if blades are damaged or weared.
- After making both knives close each other
by M/CUT button and check if they are even
or not. (If they are not even, adjust them by
bolts)
5 Cut-length is different from
set-length. All models - Test cutting after loosening material from the
reel by hand or attaching feeding device.
6 It cuts before the cutting line
of labels.
Label cutter
(S, SH)
- Move the sensor towards knife side as long
as the difference by pushing.
7 It cuts after the cutting line
of labels.
Label cutter
(S, SH)
- Move the sensor towards counter-knife side
as long as the difference by pushing.
8
ERROR
on LCD
& LED
ERROR CODE [064]
>Sensor check Er
Label cutter
(S, SH)
- Trouble in Mark sensor →
‧ Check if the sensor is connected well or not.
‧ Check if the sensor is adjusted well or not.
(FILE NO 001)
‧ Check if it is label problem or not.
ERROR CODE [065
]
>CUT I/O Error! All models
- Trouble in cutting motor or cutting sensor →
‧ Upper knife moves 1~3 sec. and ERROR
on display. Check the connection of cutting
sensor. If not, exchange the cutting sensor.
‧ Upper knife doesn't move and ERROR on
display. Exchange the cutting motor or drive
board.
STOP INPUT !!
CHECK STOP INP!
All models
- Auto stop device is pressed down or shortage.
→ raise up the device and check shortage.
(C)ACORD CTRL-OP
AMC-T3KA VER1.7D
All models - Bad connected
ROM
→ Press
ROM
by hand
or connect it again. (If not, change MB board)
ERROR CODE
[065
]
>CHECK CODE
[003
] All models
- Change of FILE 003 in program by noise or
mis-operation → Initialize the controller.
※ How to Initialize(programs to be initial) :
press SET+SHIFT/ESC buttons and
RESET button at the same time.
(Press RESET later than other two keys.)
9 Operator feels electric current
in touch of machine. All models - Connect the earth cord(green) to any bolt of
backside of machine.
※ A/S center : TEL +82 31 521 6904~7, FAX +82 31 521 6908

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