Taie FY series User manual

FY-Series Digital PID Controller
Operation Manual
FY400 FY700 FY800 FY900 FY600
48x48 72X72 48X96 96X96 96X48
(DIN 1/16) (DIN 3/16) (DIN 1/8) (DIN 1/4) (DIN 1/8)
NOVEMBER, 2005
FY_OPER_EN_V4
GOLINK
OT1
OT2
AT
AL1
AL2
PRO
RESET
400
400
OUT1 OUT2 A T AL1
AL2 AL3 MAN PRO
OUT1
%
AUTO
RESET
GOLINK
0 20 40 60 80 100
800
800
OUT2
AL2
OUT1
A T
AL1
AL3 MAN
PRO
OUT1
%
AUTO
RESET
GOLINK
100
80
60
40
20
0
600
600
GOLINK
OUT1 %
AUTO
RESET
OUT1 OUT2 A T AL1 AL2 AL3 MAN PRO
0 20 40 60 80 100
900
900
GOLINK
OUT1
OUT1 OUT2 A T AL1 AL2 AL3 MAN PRO
AUTO
RESET
%
0 20 40 60 80 100
700
700

1
CONTENT
1 Notice before start- up ……………………………………………………… Page 3
2 Specifications ………………………………………………………………… Page 4
3 Terminal arrangement
3.1 FY400 Terminals ……………………………………………………… Page 6
3.2 FY600 Terminals ……………………………………………………… Page 7
3.3 FY700 Terminals ……………………………………………………… Page 8
3.4 FY800 Terminals ……………………………………………………… Page 9
3.5 FY900 Terminals ……………………………………………………… Page 10
4 External dimension and panel cutout …………………………………… Page 11
5 Parts description…………… ……………………………………………… Page 12
6 Operations
6.1 Power On …………………………………………………………….. Page 13
6.2 Change the Set Value (SV) ………………………………………… Page 13
6.3 Change The Alarm Value…………………………………………… Page 13
6.4 Autotuning (AT) ……………..………………………………………… Page 14
6.5 Programmable RAMP / SOAK ……………………………………….. Page 15
7 Operation levels
7.1 Levels diagram ………………………………………………………. Page 16
7.2 Lock function ……………………………..……………………..…… Page 16
8 Parameters
8.1 Level 1 (User Level) ………………………………………………… Page 17
8.2 Level 2 (PID Level)
8.2.1 Level 2 parameters display / hiding condition…..……... Page 18
8.2.2 Description of parameters………………………………… Page 19
8.3 Level 3 (Input Level) ………………………………………………… Page 20
8.4 Level 4 (SET Level)
8.4.1 How to hide parameters (Use SET1~SET7) …………… Page 22
8.4.2 Special functions (Use SET8 / SET9 / SET0)………..… Page 23
8.4.3 Remote SV type selection…………………………………… Page 24
8.4.4 Output mode selection (Use OUTY) ……………………… Page 24
8.5 Program Level
8.5.1 Description of parameters ………………………………… Page 25
8.5.2 Description of operation…………………………………… Page 26
9 Input type table ………………………………………………………………… Page 27
10 Alarm
10.1 Alarm time……………………………………………………………… Page 29
10.2 SETA …………………………………………………………………… Page 29
10.3 Alarm mode …………………………………………………………… Page 30

2
11 Heater Break Alarm(HBA) ……………………………………………… Page 31
12 Error codes ………………………………………………………………… Page 32
13 Modify input type: TC, RTD ……………………………………………… Page 33
14 Modify input type: Linear Input (mA ,V)
14.1 Hardware ……………………………………………………………… Page 34
14.2 Calibration ……………………………………………………………… Page 35
15 Modify output type: Relay, SSR, 4~20mA ………………………………… Page 36
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… Page 36
17 Applications
17.1 RAMP & SOAK ………………………..……………………………… Page 37
17.2 TTL Communication：SV output and RATE function……………… Page 38
17.3 1ψPhase angle control (By SCR module) ………………………… Page 39
17.4 1ψPhase angle control (By TRIAC) …………...…………………… Page 40
17.5 3ψPhase angle control ( By DIODE/SCR module)……………….. Page 41
17.6 1ψZero crossing control (By SCR Module) ………………..……… Page 42
17.7 1ψZero crossing control (By TRIAC) ……………….……………… Page 43
17.8 3ψZero crossing control (By SCR module) ……………………… Page 44
17.9 3ψZero crossing control (By TRIAC) ……………………………… Page 45
17.10 3 wires proportional motor valve control ……………..………… Page 46
17.11 Wiring diagram of PC Communication …………………………. Page 47

3
1. Notice before start-up
FY series controller has got the CE approvals as below:
LDV：D/N EN61010-1
EMC：EN 55 022 1994 /A1：1995/ A2：1997
EN 61 000-3-2：1995 / -3-3：1995
EN 61 000-4-2：1995 / -4-3：1996 / -4-5：1995 / -4-6
1996 / -4-8：1993 / -4-11：1996/ EN 50 204：1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1. Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY600/700/800/900 with Pin 1 and 2).
2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
3. Please confirm wires are connected with correct terminal (Input, Output).
4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm 3.2mm
Torque : 0.4 N.m (4kgf.cm)
5. Avoid installing controller in following spaces:
I. A place where the ambient temperature may reach beyond the range
from 0 to 50℃
II. A place where the ambient humidity may reach beyond the range
from 20 to 90% RH.
III. A place where the controller likely to come into contact with water, oil,
chemicals, steam and vapor.
IV. A place where the controller is subject to interface with static
electricity, magnetism and noise.
6. For thermocouple (TC) input, use shield compensating lead wire.
7. For RTD input, use shield wires which have low resistance and no
resistance difference between the 3 wires.

4
1. Specifications
zStandard spec.
Model FY400 FY600 FY700 FY800 FY900
Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm
Supply voltage AC 85~265V，DC 15~50V (Option)
Frequency 50 / 60 HZ
Power
consumption
approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA
Accuracy 0.2 % FS ±1digit
Sample time 250ms
TC K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L
RTD PT100,JPT100,JPT50
mA dc 4~20mA ,0~20mA
mV / V dc 0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Input
Decimal point
position
0000 , 000.0 , 00.00 , 0.000
Available for linear input (mA / mV / V)
SPST type SPDT type SPST type SPDT type SPDT type
Relay
3A , 220V , electrical life:100,000 times or more (under rated load)
Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc 4~20mA, 0~20mA. Maximum load resistance:560 Ω
Output 1
Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm PID，PI，PD，P，ON / OFF(P=0)，FUZZY。
PID range P: 0.0 ~ 200.0 %，I: 0~3600s，D: 0~900s
Isolation Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance 10MΩor more between input and case (ground) at DC 500 V
10MΩor more between output and case (ground) at DC 500 V
Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating
temperature
0~50℃
Humidity range 20~90%RH
Weight 150g 225g 225g 225g 300g
Display Height PV:7mm
SV:7mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm

5
zOptional Spec.
Model FY400 FY600 FY700 FY800 FY900
Output 2 For heating and cooling control use.
Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V
SPST type SPDT type SPST type SPDT type SPDT type
Alarm 2
3A , 220V , electrical life:100,000 times or more (under rated load)
Available Available Available AvailableNot
available SPST type SPST type SPST type SPST type
Alarm 3
3A , 220V , electrical life:100,000 times or more (under rated load)
Display range of heater current : 0.0~99.9A , Accuracy : 1%FS
Included CT : SC-80-T
Heater Break Alarm
(HBA)
Alarm relay : AL1
Available for PV or SV transmission
Transmission
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Protocol : MODBUS RTU , MODBUS ASCII , TAIE
RS232 , RS485 , TTL
Communication
Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.
Water/Dust proof IP65
zSpecial control output (OUT1)
Model FY400 FY600 FY700 FY800 FY900
1φzero crossing
control(1φSSR)
Available Not available Available Not
available
Available
3φzero crossing
control(3φSSR)
Not available Available
Motor valve control Available
1φphase angle
control(1φSCR)
Not available Available
3φphase angle
control(3φSCR)
Not available Available
zProgrammable RAMP/SOAK
Model PFY400 PFY600 PFY700 PFY800 PFY900
Programmable
RAMP/SOAK
2 patterns with 8 segments each.
The 2 patterns can be linked together as 16 segments use.

6
3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
AC 85~265V
DC 15 ~50V(Option)
A.Power Supply
Relay SSR mA,V
OUT1
G1
K1
G2
K2
OUT1
(1ΦZero Cross
Control)
Relay SSR mA,V
OUT2
2
3
CLOSE
OPEN
COM
OUT1
(Proportional Motor
Valve Control)
B.Control Output
mA,V RTD TC,mV
C.Input
2
3
AL 1
11
12
AL 1
13
14
AL 2
D.Alarm
TRS
E.Transmission
RS232
F.Communication
11
12
13
RD
SD
SG
RS485
11
12
Dx-
Dx+
TTL
11
12
13
RD
SD
SG
(Option)
(Use OUT1 & OUT2)
(Proportional Motor
Valve Control)
H.CT Input
CT
11
12

7
3.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )
AC 85~265V
DC 15 ~50V(Option)
A.Power Supply
Relay SSR mA,V
OUT1
K2
G2
K1
G1
OUT1
(1ΦPhase
Angle Control)
Relay SSR mA,V
OUT2
6
7
CLOSE
OPEN
OUT1
(Proportional Motor
Valve Control)
B.Control Output
mA,V RTD TC,mV
C.Input
AL 1
6
7
AL 2
D.Alarm
TRS
E.Transmission
RS232
G.Communication
14
15
16
RD
SD
SG
RS485
14
15
Dx-
Dx+
TTL
14
15
16
RD
SD
SG
(Option)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7
8
9
10
COM
6
7
8
9
10
17
18
19
20
17
18
19
20
17
18
19
20
AL 3
12
13
Remote SV
F.Remote
14
15
H.CT Input
CT
14
15

8
3.3 FY700 Terminals ( 72mm x 72mm)
AC 85~265V
DC 15 ~50V(Option)
A.Power Supply
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Relay SSR mA,V
OUT1
G1
K1
G2
K2
OUT1
Relay SSR mA,V
OUT2
3
4
CLOSE
OPEN
OUT1
B.Control Output
mA,V RTD TC,mV
C.Input
3
4
AL 2
D.Alarm
TRS
E.Transmission
RS232
G.Communication
15
16
17
RD
SD
SG
RS485
15
16
Dx-
Dx+
TTL
15
16
17
RD
SD
SG
(Option)
COM
3
4
5
6
7
11
12
13
14
11
12
13
14
11
12
13
14
AL 1
18
19
Remote SV
F.Remote
9
10
5
6
7
21
15
16
17
18
20
PROT
G1
G2
OUT1
20
15
17
19
PROT
8
9
10
COM
NO
NC
(Proportional Motor
Valve Control)
(1ΦZero Cross
Control)
(1ΦPhase Angle
Control)
H.CT Input
CT
15
16

9
3.4 FY800 Terminals ( 48mm x 96mm , DIN 1/8 )
AC 85~265V
DC 15 ~50V(Option)
A.Power Supply
Relay SSR mA,V
OUT1
K2
G2
K1
G1
OUT1
(1ΦPhase
Angle Control)
Relay SSR mA,V
OUT2
6
7
CLOSE
OPEN
OUT1
(Proportional Motor
Valve Control)
B.Control Output
mA,V RTD TC,mV
C.Input
AL 1
6
7
AL 2
D.Alarm
TRS
E.Transmission
RS232
G.Communication
14
15
16
RD
SD
SG
RS485
14
15
Dx-
Dx+
TTL
14
15
16
RD
SD
SG
(Option)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7
8
9
10
COM
6
7
8
9
10
17
18
19
20
17
18
19
20
17
18
19
20
AL 3
12
13
Remote SV
F.Remote
14
15
H.CT Input
CT
14
15