Talex BOCIAN 170 User manual

TALEX Sp. z o.o.
ul. Dworcowa 9C
77-141 Borzytuchom
tel.: [phone]
e-mail: [e-mail]
www.talex-sj.pl
1
ORIGINAL USER MANUAL
SPARE PARTS CATALOGUE
WARRANTY
GRASS CONDITIONER
BOCIAN 170
BOCIAN 225
Borzytuchom 2022
Edition 06

TALEX Sp. z o.o.
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77-141 Borzytuchom
tel.: [phone]
e-mail: [e-mail]
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2
CAUTION!
These operating instructions should be read before use and follow the safety
rules contained therein.
The operating manual is the basic equipment of the machine!
Keep the manuals in a safe place where they should be accessible to the user
and operator throughout the life of the machine.
In the event of loss or damage, a new copy should be obtained by ordering it at
the point of sale of the machine or from the manufacturer.
If the machine is sold or made available to another user, the user manual with
the declaration of conformity for the machine must be attached.
The manufacturer reserves all rights to the instructions for use.
Copying, processing of the manual and its parts without the consent of the
manufacturer - prohibited.

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1. Introduction
Before starting the first activities related to the use of the tedder-rake, it is
absolutely necessary to read and understand this Operator's Manual.
and follow all its recommendations.
This manual contains a description of the dangers that may occur when the
safety rules are not followed when working and operating the machine. The
manual lists the precautions that must be taken to minimize or avoid the risks.
The manual also contains the rules of proper use of the tedder-rake and
explains what service activities should be performed.
If the information provided in the manual is difficult to understand, please
contact the manufacturer directly for explanation.
ATTENTION!
The symbol warns of a risk. This warning symbol draws attention
to important information about possible hazards. Please read the
information carefully, follow the recommendations and keep
particular caution.
ATTENTION!
Read the user manual before first use

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2. Principles of work safety
2.1. User safety
The swath conditioner may only be used by adults who are familiar with its
operation and the content of this manual, and who have appropriate
qualifications. Tedders should be operated with all precautionary measures,
and in particular:
• In addition to the instructions in this manual, observe the general principles
of health and safety at work.
• Comply with the warning symbols on the machine.
• Persons under the influence of alcohol or other intoxicants must not operate
the machine.
• Never allow the vehicle operating the tedder to be driven by a person other
than its operator and under no circumstances allow other people to stay on the
vehicle or near the machine during work.
• The tedder may be operated by a person authorized to drive the vehicle to
which it is installed, in accordance with the manufacturer's recommendations.
• The operator's workstation during work with the tedder is the vehicle cabin
to which the machine is mounted.
• Remember that there are many places on the machine that may cause injury
(sharp edges, protruding structural elements, etc.).
- protective clothing,
- protective gloves,
- safety shoes.
• It is forbidden to transport people or objects on the machine.
• It is forbidden to operate the machine by people who are not acquainted with
the manual.
• An employee working with a tedder should be provided with a first aid kit
with first aid measures along with instructions for their use.
• When moving the vehicle with the tedder not working, ensure a safe
transport height of ~ 0.3 m.

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• Be especially careful while driving on public roads and comply with the
applicable provisions of the Highway Code.
• When driving on public roads, electric vehicle marker lighting must be used,
checking its efficiency and visibility, while ensuring its cleanliness. A triangular
sign for low-speed vehicles should be attached to the machine or to the rear of
the vehicle. Make sure that reflective lighting and warning signs on structural
elements of the machine are clean and visible.
• The transport speed should be adapted to the road surface condition, it
should not exceed 20 km / h.
• It is forbidden to leave the vehicle with the tedder on the slopes or other
terrain slopes without securing the vehicle against automatic rolling away. The
tedder should be lowered to the ground. Place chocks under the wheels of the
vehicle.
• The tedder must be adjusted to work when mounting to the vehicle. During
operation, the setting may be adjusted, which is possible from the cabin,
without the operator leaving the vehicle cabin.
• Activities related to the preparation, assembly, disassembly or adjustment
can be performed after turning off the drive, stopping the engine, immobilizing
the vehicle
and waiting for all moving parts of the machine to stop.
• After the first hour of operation, check the condition of all separable
connections, min. screw connections.
• The tedder should be stored on flat, even, hardened ground
out of the reach of bystanders and animals. For a stable setting of the tedder,
use a support foot.
• Be careful when assembling and disassembling the tedder, paying particular
attention to the structural elements responsible for the attachment
with the vehicle.
• Before starting work, check the technical condition of the machine
and the associated vehicle. The unit, vehicle and machine must be in good
technical condition. Worn or damaged parts should be replaced immediately.
• The tedder must be equipped with all protection covers (provided by the
manufacturer) against access to moving parts. The covers must be complete
and fully functional.

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• Before starting work with the swath conditioner, familiarize yourself with the
operation by reading the operator's manual, safety rules as well as operating
and adjustment recommendations.
• The weight of the machine attached to the vehicle may affect the handling.
In this situation, be especially careful.
• The operating manual should be available with the machine. When lending
the machine, hand over it in a technically efficient manner, together with the
instructions for use.
• It is forbidden to attach additional means of transport to the swath
conditioner.
• During the first start-up, check the operation of the machine and make initial
adjustments without load.
• Mounting secures of the three-point linkage of the swath conditioners pins
should be performed only with the use of typical security pins in the form of
cotter pins. Working with other security measures is prohibited.
• Due to natural wear, the condition and completeness of the raking springs
should be checked according to the recommendations described in section 6.
Service and maintenance.
• When collecting and transporting the machine, check its technical condition
for damage.
• It is forbidden to stand under the lifted machine, risking to be crushed by
structural elements.
• During adjustment, do not put fingers or limbs between structural elements
of the machine.
• The operator of the vehicle who works with the swath condirioner must be
careful during the work and adjustments, nobody should approach the machine
and should not be closer than 50m from the working machine.
• When turning around or backing up, or manoeuvring with the machine, make
sure you have adequate visibility and a suitably trained person.
• It is forbidden to stay between the vehicle and the machine with the vehicle
engine running.
• Working on slopes of more than 15% is not allowed.
• Be especially careful when working on slopes.
• When making turns, the PTO drive (PTO shaft) must be disengaged.

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• It is forbidden to operate the machine on the edges of public squares (parks,
schools, etc.) or on rocky terrain in order to avoid the danger of throwing
stones and other objects.
• During work, do not allow the PTO revolutions to exceed 540 rpm, and the
driving speed must be adapted to the required work.
• Work with a damaged or incomplete PTO shaft is prohibited. In particular, it is
forbidden to work without guards of the moving parts.
• Never leave the vehicle with the engine running. Before leaving the driver's
seat (cabin), lower the machine to the ground, turn off the vehicle's engine,
remove the key from the ignition switch, pull the handbrake.
• Do not use unfastened, hanging parts of work clothes during operation,
assembly, disassembly, adjustment. Keep them away from structural parts that
may catch them.
• After finishing work, it is recommended to clean and wash the machine.
• The machine should be stored in places protected against bystanders and
animals, eliminating the risk of accidental injury, on a flat, hardened surface,
under a roof.
• In the event of a breakdown, switch off the drive transmitted from the
vehicle immediately.
Non-compliance with the above rules may pose a threat to the operator
and other people, and may also damage the machine. The user is
responsible for any damage resulting from failure to comply with these
rules.

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2.2. Safety signs placed on the machine
Read the manual before use
Turn off the engine and take the
key out of the ignition before
maintenance or service
Keep safe distance from the
machine. Don’t let 3rd parties
closer than 50m during work
Chain transmission. Take extra
precautions.
Possibility of being pulled into
the machine.
Do not be near the jack arms
during operation of the jack
Don’t open or take off the safety
covers while the engine is in
motion
Keep safe distance from
electrical wires
Use safety clothing
Caution –pressure in tyres

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2.3. Residual threat assessment
No.
Threat
Risk source (cause)
Means of protection against threats
1
Locomotor system
overload (physical
stress)
Working in a standing
position, inclined-forced
position, walking, moving
Getting acquainted with the operating manual,
workplace training taking into account the
standards of lifting when performing manual
transport work, correct lifting and lifting
techniques, using the help of another person,
devices facilitating movement, e.g. jack, winch
2
Fall on the same
level (stumble,
slip, etc.)
Uneven ground, mess -
lying and standing objects,
cables lying on traffic
Appropriate work shoes, even ground, paying
attention, maintain order, reading the manual
3
Hit against parts
of the machine
The machine, its
surroundings
Proper setting of the machine, safe space for
moving, proper organization of work, paying
attention, reading the manual
4
Hit by moving
objects
Plants thrown out by the
machine, random parts of
the turf, stones
Keeping attention, delineating the danger zone,
no moving around the working machine, no
staying at a distance of less than 50m from the
running machine, using personal protective
equipment - a protective helmet, glasses, reading
the manual
5
Sharp dangerous
edges
Protruding structural
elements of the machine,
Personal protective equipment - protective
gloves, fastened working clothes, paying special
Keep safe distance from the
machine. Force applied from
above.
Don’t drive on bridges
Grapple location during moving
Use safety gloves

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the use of hand tools
attention
6
Chain
transmission
Moving wheels and gear
chain, rotating articulated
telescopic shaft, no guards
for moving parts
Prohibition of moving, approaching and making
adjustments to the working machine, extreme
caution, use of guards for moving parts, reading
the operator's manual
7
Weight of
the mounted
machine, standing
Incorrect assembly,
coupling, incorrect setting
of the machine, poor
operation, leaving the
machine suspended on the
tractor
Being especially careful, using personal
protective equipment - safety shoes, protective
gloves, setting the machine safely, using the help
of another person, using jacks, davits, reading the
manual
8
Microclimate -
changing weather
conditions
Work done in various
weather conditions
Appropriate work clothes, drinks, sunscreen, rest,
reading the instruction manual
9
Noise
Machine speed too high,
damaged, loose vibrating
parts
Work with a working machine, regular machine
inspections, proper machine rotation, reading the
operator's manual
3. Purpose of the machine
The BOCIAN swath conditioner is used for tedding mown low-stemmed plants and for raking dried hay and
straw. It is perfect for preparing green mass for baling silage, for collecting green forage by self-propelled
forage harvesters or self-collecting trailers.
The Bocian is a high-speed swath conditioner designed for work where grass and straw must be properly
aerated to become a nutrious food for farm animals. It has also been designed in such a way as to minimize
work related to harvesting swaths.
Working with the machine promotes quick drying, reducing pollution, leveling the swath and less work.
After drying, airing and breaking the swath, the Bocian leaves it in even windrows, the width of which can
be adjusted by setting the rear outlet flaps. This allows the width of the windrow to be adapted to the
width of the machine that participates in the next stage: a press, a forage harvester or a self-collecting
trailer.
It is a machine suspended on tractors with a power of 54 ÷ 75 HP (eg C360, MF235, MF55), driven from the
tractor's PTO through an articulated telescopic shaft on the machine's PTO shaft.
Mounting the machine to the vehicle is possible using the three-point linkage (3-point) brackets.
The working element is a rotating shaft with rotatably placed teeth. This unit is driven by the PTO through a
bevel and chain gear.

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Meeting the requirements for the use of the machine, maintenance and repair according to the
manufacturer's recommendations and strict adherence to them is a condition of using it in accordance with
its intended use. The machine should be used, serviced and repaired only by people who are familiar with
its detailed characteristics and familiar with the rules of conduct in the field of occupational health and
safety.
The manufacturer sells a wide selection of agricultural machinery. It also provides specialist advice on the
selection of appropriate equipment to the user's needs.
Any doubts regarding the intended use of the device should be clarified by contacting the
manufacturer of the machine. Proper selection of the device and awareness of its purpose will
increase work safety.
Using the machine for other purposes shall be construed as using it against the intended purpose.
4. Description of the machine
Fig. 1 –Overall view of the Bocian swather
The Bocian swather is made of two main structural elements. The first element –the support
frame with the transport unit is made of steel elements connected with each other by
welding, constituting a compact and durable construction. The second element –the swath
conditioner drive unit consists of an angular gear, chain transmission, shaft bearing with
spring teeth attached. The whole machine is built up with safety guards. In addition, the
machine has road wheels which guide the machine during operation and adjustable rear
guards that allow accurate width adjustment after tedding.

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4.1. Basic equipment
Wheels,
Support foot,
User manual,
Warranty card.
The basic equipment of the machine does not include a triangular plate for
low-speed vehicles. It can be purchased at an additional cost from the
producer or agricultural equipment store. Every machine user should have an
efficient slow-moving vehicle distinctive plate. Failure to wear it during
transport may result in an accident. The machine user is responsible for any damage caused
by an accident.
4.2. Technical specification
Item
Description
UoM
Parameter
1.
TypeZ-503
-
170
225
2.
Hitch type
Mounted, 3pt linkage
3.
Working width
[mm]
1700
2250
4.
Min. power requirement
[HP]
54
75
5.
Quantity of working shafts
[pcs.]
1
6.
Tine quantity
[pcs.]
52
70
7.
3 point linkage category
-
II
8.
PTO shaft speed
[RPM]
540
9.
Work efficiency
[ha/h]
1,7
2,25
10.
Tyre size
16x6.50-8
11.
Working speed
[km/h]
10
12.
Transport speed
[km/h]
20
13.
Quantity of operators
[pcs.]
1
14.
Overall dimensions
Length
Width
Height
[mm]
[mm]
[mm]
2485
2580
1180
2785
3080
1180
15.
Weight
[kg]
520
590

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5. Use of the machine
The manufacturer ensures that the machine is fully operational and has been checked in
accordance with quality control procedures and is approved for use. However, this does not
release the user from the obligation to check the machine upon delivery.
Before each use of the swath conditioner, check its technical condition,
especially the condition of the tine assembly, drive system and guards.
5.1. Linking the machine –swath conditioner assembly
Make sure that the mounting elements of the vehicle and the machine are
properly matched to each other, so that they guarantee safe assembly and
operation. In case of any doubts, please contact the vehicle or machine
manufacturer.
I. Installation of the vehicle and machine suspension system.
The machine is mounted on the three-point linkage of the tractor or vehicle. To facilitate
mounting, the lower arms should be at the height of approx. 350mm. After linking the
machine, adjust the length of the upper link so that the position of the lower part of the
body is parallel to the ground. The chain of the tractor lower rods should be adjusted so that
the lateral play of the machine is minimal. Depending on the type of the three-point hitch,
original safeguards should be provided. Each time during assembly, check the condition of
the connecting elements: pins and pivots. In the event of wear, they must be replaced with
new ones.
II. Machine drive shaft assembly.
After mounting the machine on the three-point linkage, attach the PTO, and then raise the
support to the upper position.
To power the swath conditioner, use only the original PTO shaft, marked with
the CE mark, along with original covers.
Dismantling the machine takes place in the reverse order, with special safety when
dismantling the mechanical system that separates the machine from the vehicle.

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6. Service and maintenance activities
All activities related to the operation of the machine may be performed by the operator of
the vehicle to which it is attached, provided that he is authorized to operate the vehicle.
Before starting work, check the field for hidden objects / debris that could
damage the machine, injure people or other objects. Before linking the machine to
the tractor, the machine operator must check the technical condition of
the machine and prepare it for a trial run. To do this, you need to:
• Read this manual and adhere to the recommendations contained within.
• Know the construction and understand how the machine works.
• Perform visual inspection of all machine elements for mechanical damage.
• Lubricate the machine according to the instructions.
• Check the technical condition of the hitch system pins and securing plugs.
• Check the oil level in the gearbox.
If all the above activities have been performed and the technical condition of the machine
does not raise any objections, it can be connected to the tractor.
• Place the machine in its working position.
• Adjust the length of the PTO shaft to the cooperating tractor in accordance with the
shaft manual.
• Connect the PTO shaft to the tractor and swath conditioner
• Start the drive.
For an even and regular swath, it is recommended that the machine is run against the
direction of travel of the mower.
The width of the formed swath is controlled by the position of the rear outlet flaps, and to
some extent by the engine speed. The swath should be thrown out along the top section of
the outlet door. If the material is thrown out by the Bocian at a too small angle, adjust the
rear outlet door to give the swath the correct width.
It may be necessary to change the swath conditioner’s RPM in order to adapt to the swath.
When spreading grass with the Bocian machine, the machine should be operated at the PTO
speed close to 540 rpm. When spreading straw and other dry material, the PTO speed of 450
rpm may be more appropriate to avoid and reduce damage to the swath.
The choice of travel speed will depend on the volume of the swath, soil conditions and the
finish required. Driving at high speed in difficult conditions can cause swath compaction

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caused by machine tamping. Conversely, driving too slowly will also result in uneven swath
as the rotor catches the swath at the front and throws it out at the rear of the machine
before the machine has had time to cover the same swath length.
When making sharp turns, raise the machine so that the wheels are approximately 150 mm
above the ground. The PTO shaft may continue to work in these conditions, but the machine
must under no circumstances be fully raised with the PTO shaft engaged, as this may result
in a very heavy load on the universal couplings and drive system.
6.1. Chain tension adjustment
The chain tension should be checked at least once a day and adjusted if necessary. To adjust
the chain tension, unscrew its cover, then lower the tightener spring to the next hole in the
base of the tightener (Fig. 2). If the chain cannot be tensioned with the chain tightener,
shorten it by one link.
Fig. 2 –chain tension.
6.2. Tine replacement
Before starting any work, make sure that the tedding shaft has stopped, the tractor is
stationary and the key has been removed from the ignition.
Always make sure the machine is securely supported before working under the machine.
Unscrew the two bolts holding the tine holder and remove it. If the holder is damaged, then
it must be replaced with a new one. Using a 13 mm spanner and a 17 mm spanner, remove
the broken tine and replace it with a new one. Tighten the nut to the correct torque and
install the holder.
It is forbidden to use the machine with an incomplete number of tines. Due to
natural wear, check their condition and completeness according to the
recommendations described.

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Check the condition of the tines regularly. Tighten any loose tines
immediately. The correct tightening torque for the tine mounting bolts is 25
and 49Nm in accordance with table No. 2. Broken tines must be replaced
immediately.
The machine is equipped with brackets holding the broken tines to the tedding shaft. If you
continue to use the machine with a broken tine, it will break the safety bracket and lose the
tine in the swath. Damage to the next-stage machine (eg. harvesters) may result.
Before starting work, check the tightness of the tine mounting bolts. This should also be
done one hour after the installation of new tines.
Check that all brackets are present and tightened. The brackets prevent broken springs from
getting lost in the swath.
6.3. After-work maintenance
Each time after finishing work, the machine should be cleaned and placed on a flat, hard
surface. You should review the connections of parts and assemblies. Damaged parts
and worn ones must be replaced. Check all bolted connections and tighten loose bolts
according to table 2 - tightening torques for nuts and bolts.
Table 2 –tightening torques.
Bolt strength
6.8
8.8
10.9
12.9
Metric thread
Tightening torque [Nm]
M5
4,5
5,9
8,7
10
M6
7,6
10
15
18
M8
18
25
36
43
M10
37
49
72
84
M12
64
85
125
145
M14
100
135
200
235
M16
160
210
310
365
M18
220
300
430
500
M20
310
425
610
710
M22
425
580
820
960
M24
535
730
1050
1220
All safety signs placed on the machine and a triangular sign for low-speed vehicles must be
kept clean.

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6.4. Lubrication
To ensure correct operation, the machine must be carefully and properly lubricated. Fill all
points equipped with ball grease nipples and the chain with solid grease using a grease gun.
Fill with grease in accordance with the following table:
Table 3. Points and the frequency of their lubrication expressed in working hours.
Lubrication points:
Tedding shaft bearing housings 2 grease nipples
Drive shaft bearing housings 2 grease nipples
Wheel suspension 4 grease nipples
Wheel adjustment 2 grease nipples
Chain the entire surface
Both sides
of the
machine
30h
Both sides
of the
machine
8h
20h
20h
Both sides
of the
machine
8h
20h

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Check the oil level in the gearbox every 50 operating hours. At the same time, it is
recommended to change the oil in the gearbox at least once a year. The recommended oil is
SAE 90 API GL-4 in the amount of 0.9l.
It is important to check the clearance of the axles and shafts. In the event of noticeable play,
replace the bearings (always in pairs) with new ones according to the spare parts catalogue.
Lubricate PTO shaft after removing it from the machine. The telescopic part of the shaft
should be lubricated at least after 8 hours of operation - with the shaft fully extended and
after removing the dirt.
6.5. Post-season maintenance
It covers all activities listed under after-work maintenance. Additionally, the machine should
be stored under a roof on a flat and hard surface. Pay attention to the tightness of the paint
coat. In the event of defects, clean these places and fill in the gaps by applying a fresh layer
of protective paint.
6.6. Scraping, environment
If the machine is completely worn out and does not allow for further use, it should be
withdrawn from use. This also applies to current repairs and replacement of damaged parts.
For this purpose, the machine must be thoroughly cleaned and drained of operating fluids
and transported for disposal. Then disassemble the machine, sort the parts according to the
type of materials used. Separated parts should be delivered to a scrap yard or utilization
point.
The machine is a product that is fully environmentally friendly. The materials used for
production are 97% recyclable. Worn machine parts must be disposed of in accordance with
with local environmental regulations. Throughout the entire service life, care must be taken
to prevent oil leakage, which may contaminate the environment.

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7. SPARE PARTS CATALOGUE
HOW TO ORDER SPARE PARTS
The order should include:
Exact shipping address,
Part index and quantity
Ordering party’s details (full name, phone number, etc)
OPTIONAL INFORMATION –MAY SPEED UP ORDER AND SHIPPING TIME:
Tedder serial number and year of manufacture (according to plate on the
machine)
Spare parts should be ordered at the points of sale of the machines or from
the manufacturer. Only the use of original manufacturer parts is a guarantee
for a safe one and reliable operation of the device. The use of non-original
parts or repairing damaged parts will void the warranty.
TALEX Spółka z ograniczoną odpowiedzialnością
Dworcowa 9c
77-141 Borzytuchom
Tel. [phone]
www.talex-sj.pl
e-mail: [e-mail]

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7.1. General construction
Pos.
Description
Index
1.
Body
B170
P001346
B225
P001194
2.
Wheel assembly
Chapter 7.2
3.
Shaft unit
B170
P001350 / Chapter 7.3
B225
P001212 / Chapter 7.3
4.
Transmission unit
Chapter 7.4
5.
Covers
Chapter 7.5
6.
Other
Chapter 7.6