Taylor-Dunn 2018 BIGFOOT G-1500 User manual

MB-440-09
Use with Model Numbers:
B5-440-GAS
Operator’s Manual
The best way to go about your business
2018 BIGFOOT G-1500
Serial Number Range:
Starting: 209617
Ending: See Introduction
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle.This
manual shall be kept with the vehicle.
WARNING
B

Your satisfaction is our #1 goal. If you have questions
or concerns with your vehicle, please contact your sales
Representative or Service Advisor at your local dealership.
Taylor-Dunn has a worldwide dealer and distribution network
to provide replacement parts and service for our vehicles.
Refer to our web site, www.taylor-dunn.com, for a dealer
lookup application.
Originally Published 7/16/2018
Revision B, 8/13/2018, contents subject to change without notice
Taylor-Dunn®Mfg.
2114 W. Ball Rd.
Anaheim, CA 92804
(800)-688-8680
[phone]
(FAX) [phone]
Visit our Web site: www.taylor-dunn.com
My Vehicle information
Vehicle Serial Number: .
Engine Model Number: .
Engine Serial Number: .
Date Purchased: .
Date Delivered: .
Dealer Purchased From: .
Salesman Name: .

Page 3Bigfoot G-1500 Operator Manual
MB-440-09
CONTACT INFORMATION
Service, Parts, Sales:
Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles.
Informationregardingvehiclesales,replacement parts,orservice shouldbeobtained through
your local dealer.
A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com.
If you do not have access to the internet, you can call the factory direct at:
01 [phone]
Feedback regarding this or any Taylor-Dunn manual can be sent to:
Taylor-Dunn Manufacturing
Attn: Tech Writer
2114 West Ball Road
Anaheim, CA 92804

Page 4 Bigfoot G-1500 Operator Manual
MB-440-09
The Taylor-Dunn Corporation:
Leading Provider of Commercial & Industrial Vehicles since 1949
Taylor-Dunn Manufacturing:
From the day we shipped our rst vehicle in 1949, we have pursued a singular goal: to build tough,
rugged,dependablevehicles to help our customersmovepersonnel,equipment, and materials. It’s
that simple. For over sixty years, our standard and custom vehicles - Burden Carriers, Personnel
Carriers, Stock Chasers, Electric Carts, Tow Tractors & more - have been the leading solution for
customers in a broad range of industrial, commercial, and ground-support markets.
Decadesof experienceare aninvaluableasset,andit isan assetwecherish andprotect. Ourguiding
principle is to provide application-specic solutions, which are reliable, efcient, and economical.
Ourdomesticand international networkofqualityTaylor-DunnDealersand Parts &ServiceSupport
keeps our customers moving.
Tiger Tractor:
Tiger manufacturing has become a leading manufacturer of internal combustion engine industrial
tractorsandgroundsupportequipment.Withtractorcapacitiesrangingfrom3,000-12,000 pounds
drawbar pull, they are ideal for industrial applications as well as aircraft ground support.As with all
Taylor-Dunnvehicles;quality,service,supportand reliability are built into allTigerTractorproducts.
Shown below is just a small sample of what Taylor-Dunn has to offer to keep
your business moving:

Page 5Bigfoot G-1500 Operator Manual
MB-440-09 Table of Contents
Contact Information......................3
The Taylor-Dunn Corporation: ....4
Introduction 7
Who Should Read This Manual........... 7
About This Manual............................... 7
Glossary of Terms...........................8
Conventions ....................................9
Signal Words and Their Denitions:..... 9
Safety Alert Message........................... 9
Responsibilities...............................10
Of the Owner........................................ 10
Of the Operator.................................... 10
Of the Passengers .............................. 10
Of the Service Personnel..................... 10
Vehicle Modications .....................11
Replacement Parts .........................12
Using Non-Taylor-Dunn Replacement
Components......................................... 12
Emissions Warranty.......................13
Manufacturer’s Warranty Coverage:.... 13
General Emissions Warranty Coverage:
13
Warranted Parts:.................................. 14
About Your Vehicle 15
Licensing Requirements ...................... 15
How to Identify Your Vehicle ........16
Data Plate............................................ 16
Where to Find Data Plate and Serial
Number................................................ 16
Taking Delivery 17
If a Problem is Found ....................17
Operator Training 18
Driver Qualications............................. 18
Vehicle Controls 19
1: Ignition Switch.................................. 19
2: Fuel Gauge...................................... 19
3: Engine Hour Meter........................... 19
4: Headlight Switch.............................. 19
5: Wiper Switch.................................... 19
6: Beacon or Strobe Switch ................. 19
7: Low Oil Light.................................... 19
Throttle Pedal....................................... 20
Foot Brake Pedal................................. 20
Parking Brake ...................................... 20
Horn Switch.......................................... 20
Shift Lever............................................ 20
Choke................................................... 20
Seat Adjust........................................... 20
Directional Signals............................... 21
Hazard Light Switch............................. 21
Steering ............................................... 21
Operator Presence Switch................... 21
Vehicle Operation 22
General Safety Guidelines................... 22
Seat Belts (optional)............................. 24
All Seat Belt Types............................... 25
Combination Lap and Shoulder Belts .. 25
Lap Belts Only...................................... 25
Seat Belts While Pregnant................... 25
Seat Belt Maintenance......................... 25
Starting the Engine .............................. 26
Driving.................................................. 28
Collisions or Accidents......................... 29
Transporting Pets................................. 29
Vehicle Load Capacity, Denition......... 30
Loading Cargo ..................................... 31
Transporting Pets................................. 31
Towing.............................................32
Draw Bar Pull (DBP), Denition ........... 32
Towing the Vehicle............................... 33
Engine Fuel 34
Approved Fuels...............................35
Refueling.........................................36
Vehicle Maintenance 37
Daily Inspection.................................... 37
Pre-Operation Inspection..................... 37
Interlock Switch Inspection...........38
Neutral Start Switch............................. 38
Operator Presence Switch................... 38
Maintenance Schedule ........................ 39
Maintenance Guidelines for Severe Duty
Applications.......................................... 39

Page 6 Bigfoot G-1500 Operator Manual
MB-440-09
Fluid Levels.....................................40
Engine Oil ............................................ 40
Engine Coolant .................................... 40
Air Filter .........................................41
Battery Maintenance 42
Cleaning............................................... 43
Watering............................................... 43
Charging .............................................. 43
Tires.................................................44
Air pressure.......................................... 44
Tire Tread Wear................................... 44
Changing a Tire/Wheel assembly........ 45
Tire Rotation......................................... 46
Replacing a Tire................................... 46
Cleaning ..........................................47
Glass.................................................... 47
Plastic Windows................................... 47
Seats / Soft Doors................................ 47
Interior.................................................. 47
Exterior Body ....................................... 47
Cleaning the Seat Belts ....................... 47
Under Carriage .................................... 47
Battery.................................................. 47
Storing and Returning to
Service 47
Standard Specications 48
Index 49

Page 7Bigfoot G-1500 Operator Manual
MB-440-09 Introduction
Who Should Read This Manual
This manual is intended for use by anyone operating or performing routine maintenance on this
vehicle. Each person shall be familiar with the parts of this manual that apply to their use of this
vehicle.
About This Manual
This manual is valid only for the serial numbers listed on the front cover. If the ending serial number
is blank, then this manual was for current production 2018 model vehicles when printed. If you
did not receive this manual with the vehicle, you should conrm this manual is valid for your serial
number at the Taylor-Dunn web site. A place to record your vehicle information is provided on the
inside front cover
This manual is subject to change without notice. Updates are available through your dealer or the
Taylor-Dunn web site at www.taylor-dunn.com.
Taylor-Dunn is not to be held liable for errors in this manual or any consequential damage that
results from the use of this manual.
The purchase of this vehicle shows a belief in high quality products manufactured in the USA.
Taylor-Dunn,aleading manufacturer ofelectricburden carriers, personnel carriers,andtow tractors
since1949,wantsto be sure this vehicle provides years of reliable service.Pleasecontinuetoread
this manual and enjoy this high quality Taylor-Dunn vehicle.
This manual is to serve as a guide for the operation and maintenance of your Taylor-Dunn vehicle.
Taylor-Dunn has made every effort to include as much information as possible about the operation
and maintenance of this vehicle.
Thismanual containsinformationabout thestandard equipmentandoptions availablefor thismodel.
This vehicle may not be equipped with all available options. If you do not know which information
applies to your vehicle, then you should contact your dealer.
Included in this manual are:
• Vehicle Description
• Safety Rules and Guidelines
• Operational Information
• Operator Responsibilities
• Owner Responsibilities
• Control Operation and Location Information
• Maintenance Information
Before operating or performing maintenance on this or any other Taylor-Dunn vehicle, read the
appropriate Taylor-Dunn manual.
Please, be aware of all cautions, warnings, instructions, and notes contained in this manual.
Theonly personnel authorized to repair, modify,oradjust any
part of this or anyTaylor-Dunn vehicle is a factory authorized
service technician. Repairs made by unauthorized personnel
may result in damage to the vehicles systems which could lead
to an unsafe condition resulting in severe bodily injury and/
or property damage. Unauthorized repairs may also void the
vehicles warranty.
WARNING

Page 8 Bigfoot G-1500 Operator Manual
MB-440-09
Approved Operator
Position Theoperator shall be seatedinthe operator seatwithback up against theoperatorseat backcushion.Additional backsupportmay beadded
as needed. The back support shall be fastened to the operator seat
back cushion to prevent it from falling off the vehicle or onto the seat
cushion. The operator’s left foot shall be on the oorboard. The right
foot should be positioned for easy access to the brake or throttle
pedals. Both hands should be on the steering wheel while the vehicle
is in motion.
Caution (signal word) Refer to Signal Words and Their Denitions.
Danger (signal word) Refer to Signal Words and Their Denitions.
DBP Draw Bar Pull (see below).
Draw bar pull The force seen by the trailer hitch at the rear of the vehicle.
Electrolyte The uid inside of a battery.
Moderate injury An injury treatable by rst aid and/or follow up treatment by a doctor
or other professional medical personnel.
Notice (signal word) Refer to Signal Words and Their Denitions.
OPS “Operator Protective Structure”: Steel cab or cage around the
occupants.
Seating position: When used in the context of occupant seating positions, “seat” is
dened as a single seat cushion or a span of 20 inches on a bench
seat.
Service Brake The primary braking system used to stop the vehicle.
Severe bodily injury An injury that requires immediate treatment by a doctor or other
professional medical personnel. Not rst aid.
Signal word A word used to dene hazards to operator, passengers, service
technician, or personnel in the immediate vicinity of the vehicle.
Small children Children that must be transported in a child seat as dened by federal
or state motor vehicle standards.
Warning (signal word): Refer to Signal Words and Their Denitions.
GLOSSARY OF TERMS
Thereareanumberofwordsandphrasesusedinthisdocumentthatmay have a different, special,
or specic denition when use in the context of this document.

Page 9Bigfoot G-1500 Operator Manual
MB-440-09
CONVENTIONS
Symbols and/or words used to dene Dangers, Warnings, Cautions, and Notices are found
throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words
dened here as “signal words” may be used elsewhere in the text of this document without being
a signal word. When used as a signal word, the signal word will be enclosed in a solid rectangle
with white background (example below).
Signal Words and Their Denitions:
DANGER: This signalword willbe accompaniedby thesafety alertsymbol (seebelow). “DANGER”
will indicate a hazard that, if not avoided, WILL result in death or serious bodily injury
to yourself, the operator or passengers of the vehicle, or people in the immediate area
of the vehicle.
WARNING: This signal word will be accompanied by the safety alert symbol (see below).
“WARNING” will indicate a hazard that, if not avoided, may result in death or serious
bodily injury to yourself, the operator or passengers of the vehicle, or people in the
immediate area of the vehicle.
CAUTION: This signalwordwill beaccompaniedby thesafetyalertsymbol(seebelow).“CAUTION”
will indicate a hazard that, if not avoided, may result in minor or moderate injury to
yourself, the operator or passengers of the vehicle, or people in the immediate area
of the vehicle.
NOTICE: This signal word will not be accompanied by the safety alert symbol. “NOTICE” will
indicate a condition that if not avoided may result in property damage. “Property” is
dened and the vehicle, components in the vehicle and/or the surrounding area such
as buildings, other vehicles, etc.
Safety alert symbol (see above).
High voltage hazard.
Explosion hazard.
Corrosive chemical hazard.
Fire hazard.
Poisonous chemical hazard.
Safety Alert Message
Important information notifying you of any
conditionsthat mayresultin hazardsto yourself,
persons nearby, and/or hazards to the vehicle
will be presented in a text box with a black
border and may include a signal word (see
above). To the right is an example of a safety
message.
The safety message may include additional
warning icons representing the type of hazard.
Below is a list of these icons and what they
represent. These icons may also be included
on the various warning and information decals
applied to the vehicle.
Thisis an exampleofa safety alertmessage.
This message will contain information
about a hazard and/or instructions on
avoidinga hazard.The actualsize,location,
and signal word used for the message box
may vary.
WARNING
Decals applied to the vehicle may have other
icons representing their function. The icons and
their denitions are listed below:
Read the operators manual.
Read the maintenance manual.
Keep arms and legs inside the vehicle.
Parking brake ON.
Parking brake OFF.
Do not get wet.
Do not spray wash.

Page 10 Bigfoot G-1500 Operator Manual
MB-440-09
RESPONSIBILITIES
Of the Owner...
The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and
repairs of the vehicle, as well as the training of operators.
The owner is responsible for operator training. Refer to Driver Training section for details.
The owner shall provide a copy of this manual if rented or loaned to another party and instruct
the other party to read and understand the contents of this manual.
The owner shall provide a copy of this manual when and if the vehicle is transferred to another
party.
Of the Operator...
All operators shall complete an operator training course provided by the owner of the vehicle.
The operator is responsible for the proper use of the vehicle on authorized roads, highways,
and approved installations only.
The operator is responsible to conrm that all passengers are properly seated and properly
using the available restraints.
The operator is responsible for the safe operation of the vehicle, preoperational and operational
checks on the vehicle, and the reporting of any problems to service and repair personnel.
Of the Passengers ...
The passengers are responsible to remain fully seated, keeping their hands, arms, and legs
inside the vehicle at all times. Each passenger shall be fully aware of the vehicle’s operation.
All forms of recklessness are to be avoided.
Of the Service Personnel...
The service personnel are responsible
for the service and maintenance of the
vehicle.At no timeshallaservice person
allow any untrained personnel to service
or repair this or any Taylor-Dunn vehicle.
For the purposes of training, a qualied
service person may oversee the repairs
orservices beingmadeto avehicleby an
individual in training. At no time shall an
untrainedindividual beallowedto service
or repair a vehicle without supervision.
This manual is not a training guide.
Personnel performing service and repair
shall have knowledge of:
• Basic standard automotive repair procedures
• Basic DC electrical theory
• Basic operation of internal combustion engines (gasoline, LPG, Diesel)
• Use of digital and analog multi-meters
• Lead acid batteries
Personnel performing maintenance shall have basic knowledge of standard automotive
maintenance procedures and lead acid batteries.
The only personnel authorized to repair,
modify, oradjust any part ofthisoranyTaylor-
Dunn vehicle is a factory authorized service
technician. Repairs made by unauthorized
personnel may result in damage to the vehicles
systemswhichcould lead toanunsafecondition
resultinginseverebodilyinjuryand/orproperty
damage.Unauthorizedrepairsmayalso voidthe
vehicles warranty.
WARNING

Page 11Bigfoot G-1500 Operator Manual
MB-440-09
VEHICLE MODIFICATIONS
Taylor-Dunn vehicles are designed and manufactured in accordance withANSI/ITSDF and OSHA
regulations. Per ANSI/ITSDF and OHSA, modications to the vehicle must be approved by the
manufacturer. Listed below are the specic regulations:
ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers
Paragraph 8.2q:
Modications and additions which affect capacity and safe machine operation shall not be
performed by the customer or user without manufacture’s prior written authorization; where
authorized modications have been made, the user shall ensure that capacity, operation,
warning, and maintenance instructions plates, tags, or decals are changed accordingly.
Paragraph 8.2r:
Careshallbetaken to ensure that all replacementpartsareinterchangeablewith the original
parts and of a quality at least equal to that provided in the original equipment.
Code of Federal Regulations (CFR) Title 29, Subtitle B, Chapter Xvii OSHA,
Part 1910.178 Powered Industrial Trucks (2011)
1910.178(a)(4)
Modications and additions which affect capacity and safe operation shall not be performed
by the customer or user without manufacturers prior written approval. Capacity, operation,
and maintenance instruction plates, tags, or decals shall be changed accordingly.
1910.178(q)(6)
Industrial trucks shall not be altered so that the relative positions of the various parts are
different from what they were when originally received from the manufacturer, nor shall they
be altered either by the addition of extra parts not provided by the manufacturer or by the
elimination of any parts, except as provided in paragraph (q)(12) of this section. Additional
counterweightingofforktrucks shall not be done unlessapprovedbythe truck manufacturer.
When welding to the vehicle:
• Donot weldonto anyfueltanks,electricalcontrolcomponents,engine,ortransmission.
• Welding shall be performed by qualied welders.
• Disconnect the battery.
• Disconnect all wires from other electronic modules.
• Disconnect all wires from the engine control systems.
• Disconnect all wires from the transmission control module.
• Connectweldingcabledirectlytotheframe,donotconnecttoanycontrolcomponents.
• Welding emits showers of sparks. Protect all fuel system components, engine intake
and battery from exposure to the sparks.
Failure to follow these rules may damage electronic control modules resulting in unsafe
operation of the vehicle or result in re causing severe bodily injury and/or property
damage.
WARNING

Page 12 Bigfoot G-1500 Operator Manual
MB-440-09
REPLACEMENT PARTS
Using Non-Taylor-Dunn Replacement Components
To maintain peak performance, always use original Taylor-Dunn replacement parts intended for
use on your vehicle.
Taylor-Dunn components are designed and tested for use on specic Taylor-Dunn model vehicles.
Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle.
Electrical Components
Electricalcomponents nottestedbyTaylor-Dunn (or intendedfor use onotherTaylor-Dunn vehicles)
may have unanticipated interaction and/or interference with the vehicle control systems resulting
in unsafe vehicle operation or damage to the electrical system.
Mechanical Components
Mechanical components not tested by Taylor-Dunn (or from other model Taylor-Dunn vehicles)
may have an undesirable affect on the operation of the vehicle, result in additional frame stress,
or stress other components resulting in premature failure or an unsafe condition.
Due to the unknown properties of non-Taylor-Dunn tested components or from components not
originally equipped on the vehicle, we cannot approve their use in a Taylor-Dunn vehicle.
To maintain peak performance, always use original Taylor-Dunn replacement parts
intendedforuseon yourvehicle.Taylor-Dunncomponentsaredesignedand tested foruse
on specic Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement
components for your Taylor-Dunn vehicle.
Do not modify your vehicle:
Modications to this vehicle may have an undesirable affect on the operation of the
vehicle, result in additional frame stress, or stress other components resulting in
premature failure or an unsafe condition and may lead to an accident resulting in
serious injury or death.
WARNING

Page 13Bigfoot G-1500 Operator Manual
MB-440-09
EMISSIONS WARRANTY
California Emission Control Warranty Statement Your Warranty Rights
And Obligations
TheCaliforniaAir ResourcesBoard andTaylor-DunnManufacturingCompany arepleased toexplain
the evaporative emission control system (EECS) warranty on your 2018 model year gas powered
burdencarrier.In California, newgas powered burdencarriers mustbedesigned, builtandequipped
to meet the State’s stringent anti-smog standards. Taylor-Dunn Manufacturing Company must
warrant the EECS on your gas powered burden carrier for the period of time listed below provided
there has been no abuse, neglect or improper maintenance of your gas powered burden carrier.
Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, lters, vapor hoses, clamps,
connectors, and other associated emission-related components.
Where a warrantable condition exists, Taylor-Dunn Manufacturing Company will repair your gas
powered burden carrier at no cost to you including diagnosis, parts and labor.
Manufacturer’s Warranty Coverage:
This evaporative emission control system is warranted for two years. If any evaporative emission-
related part on your equipment is defective, the part will be repaired or replaced by Taylor-Dunn
Manufacturing Company.
Owner’s Warranty Responsibilities:
As the gas powered burden carrier owner, you are responsible for performance of the required
maintenancelisted in yourowner’smanual.Taylor-DunnManufacturingCompany recommends that
you retain all receipts covering maintenance on your gas powered burden carrier, butTaylor-Dunn
Manufacturing Company cannot deny warranty solely for the lack of receipts.
As the gas powered burden carrier owner, you should however be aware that Taylor-Dunn
Manufacturing Company may deny you warranty coverage if your gas powered burden carrier or
a part has failed due to abuse, neglect, or improper maintenance or unapproved modications.
You are responsible for presenting your gas powered burden carrier to Taylor-Dunn Manufacturing
Company’s distribution center or service center as soon as the problem exists. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have
a question regarding your warranty coverage, you should contact Taylor-Dunn’s Customer Care
Center at 1-714-956-4040.
General Emissions Warranty Coverage:
Taylor-Dunn Manufacturing Company warrants the EECS to the ultimate purchaser and each
subsequent purchaser that the gas powered burden carrier is:
Designed, built and equipped so as to conform with all applicable regulations; and
Free from defects in materials and workmanship that cause the failure of a warranted part to be
identical in all material respects to that part as described in Taylor-Dunn Manufacturing Company’s
application for certication.
The warranty period begins on the date the gas powered burden carrier is delivered to an ultimate
purchaser or rst placed into service. The EECS warranty period is two years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related
parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the
written instructions supplied, is warranted for the warranty period stated above. If the part
fails during the period of warranty coverage, the part will be repaired or replaced by Taylor-
Dunn Manufacturing Company according to subsection (4) below.Any such part repaired or
replaced under warranty will be warranted for the remainder of the period.

Page 14 Bigfoot G-1500 Operator Manual
MB-440-09
2. Any warranted part that is scheduled only for regular inspection in the written instructions
suppliedis warrantedforthe warrantyperiodstated above.Any suchpartrepaired orreplaced
under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written
instructions supplied is warranted for the period of time before the rst scheduled replacement
date for that part. If the part fails before the rst scheduled replacement, the part will be
repaired or replaced by Taylor-Dunn Manufacturing Company according to subsection (4)
below.Any such part repaired orreplacedunderwarranty will be warranted fortheremainder
of the period prior to the rst scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be
performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all
of our distribution centers that are Taylor-Dunn Manufacturing Company dealers or engine
manufacturing dealers authorized to service the subject engines or equipment.
6. Thegaspoweredburdencarrierowner will not be charged for diagnostic labor that is directly
associatedwithdiagnosis of a defective,emission-relatedwarranted part, provided thatsuch
diagnostic work is performed at a warranty station.
7. Taylor-Dunn Manufacturing Company is liable for damages to other engine or equipment
components proximately caused by a failure under warranty of any warranted part.
8. Throughout the gas powered burden carrier warranty period stated above, Taylor-Dunn
Manufacturing Company will maintain a supply of warranted parts sufcient to meet the
expected demand for such parts.
9. Any replacement part authorized by Taylor-Dunn Manufacturing Company may be used
in the performance of any warranty maintenance or repairs and must be provided without
charge to the owner. Such use will not reduce the warranty obligations of Taylor-Dunn
Manufacturing Company.
10. Add-on or modied parts that are not exempted by the Air Resources Board may not be
used. The use of any non-exempted add-on or modied parts by the ultimate purchaser
will be grounds for disallowing a warranty claim. Taylor-Dunn Manufacturing Company will
not be liable to warrant failures of warranted parts caused by the use of a non-exempted
add-on or modied part.
Warranted Parts:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may
be excluded from such warranty coverage if Taylor-Dunn Manufacturing Company demonstrates
that the gas powered burden carrier has been abused, neglected, or improperly maintained , and
that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or
replacement of the part. That notwithstanding, any adjustment of a component that has a factory
installed, and properly operating, adjustment limiting device is still eligible for warranty coverage.
The following emission warranty parts listed are covered:
(1) Fuel Tank
(2) Fuel Cap
(3) Fuel Line
(4) Fuel Line Fittings
(5) Clamps
(6) Pressure Relief Valves
(7) Control Valves
(8) Control Solenoids
(9) Electronic Controls
(10) Vacuum Control Diaphragms
(11) Control Cables
(12) Control Linkages
(13) Purge Valves
(14) Vapor Hoses
(15) Liquid/ Vapor Separator
(16) Carbon Canister
(17) Canister Mounting Brackets
(18)Carburetor Purge Port Connector

Page 15Bigfoot G-1500 Operator Manual
MB-440-09 About Your Vehicle
The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured
in the USA.
Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants
to be sure this vehicle provides years of reliable service. Please continue to read this manual and
enjoy this high quality Taylor-Dunn vehicle.
Each base model is available in numerous congurations depending on what options were requested
when the vehicle was ordered.
Licensing Requirements
This vehicle IS NOT approved for licensed operation on public roads and highways in the United
States. Refer to local regulations if operated in other countries.
This model conforms to one or more of the following:
• American National Standards Institute Controlled Personnel and Burden Carriers ANSI
B56.8.
• American National Standards Institute Controlled Industrial Tow Tractors ANSI B56.9.
• O.S.H.A. Standard Section 1910.178, Powered Industrial Trucks Type G
• O.S.H.A. Standard Section 1910.178, Powered Industrial Trucks Type D
• O.S.H.A. Standard Section 1910.178, Powered Industrial Trucks Type LP
Thisvehicle isdesignedfor drivingon smoothroadsurfaces inand aroundfacilitiessuch asindustrial
plants, nurseries, institutions, motels, mobile home parks, airports, and resorts.
Burden carriers:
This vehicle is designed for operation in various applications including both indoor1and outdoor
operation. This vehicle should not be operated on unimproved roads such as a rocky environment,
soft sand, or dirt roads with ruts or uneven road surfaces exceeding 4 inches.
All Vehicles:
This vehicle complies with one of the following designations: E, G, LP, or D. The vehicle identication
tag lists the specic compliance designation. Operate this vehicle only in environments consistent
withthecompliance designation. Operation inothermore hazardous environments cancauseinjury
or death. Vehicles complying with more stringent designations are labeled as to the designation.
1 Vehicles with internal combustion engines give off various fumes, gases, and soot while
running, including carbon monoxide. Do not start or run the engine in a closed or poorly
ventilated building where the exhaust gases can accumulate. Breathing these gases may
result severe bodily injury or death. LP fuel is recommended when operating indoors but
does not negate the hazards listed above.

Page 16 Bigfoot G-1500 Operator Manual
MB-440-09
HOW TO IDENTIFY YOUR VEHICLE
Data Plate
To identify the model series of your vehicle, refer to the
vehicle data plate.
Where to Find Data Plate and Serial Number
Data plate
Serial number tag on the main frame

Page 17Bigfoot G-1500 Operator Manual
MB-440-09 Taking Delivery
Inspect the vehicle immediately after delivery. Use the following guidelines to help identify any
obvious problems:
• Examine the contents of all packages and accessories that may have come in separate
packages along with the vehicle.
• Make sure everything listed on the packing slip is there.
• Check that all wire connections, battery cables, and other electrical connections are secure.
• Check battery cells to be sure they are lled.
• Check the tire pressure and tightness of the lug nuts
• Check for any signs of damage.
Check the operation of each of the following controls:
IF A PROBLEM IS FOUND
If there is a problem or damage as a result of shipping, note the damage or problem on the bill of
lading and le a claim with the freight carrier. The claim must be led within 48 hours of receiving
the vehicle and its accessories. Also, notify your dealer of the claim.
If there is any problem with the operation of the vehicle, DO NOT OPERATE THE VEHICLE.
Immediately contact your dealer and report the problem. The report must be made within 24 hours
of receiving the vehicle and its accessories.
Theonlypersonnel authorized to repair,modify, or adjustanypartof this oranyTaylor-Dunn vehicle
is a factory authorized service technician.
• Throttle Pedal
• Brake Pedal
• Parking Brake
• Ignition Switch
• Transmission Shift Lever
• Reverse Warning Alarm (if equipped)
• All lights
• Steering Wheel
• Horn
Theonly personnel authorized to repair, modify,oradjust any
part of this or anyTaylor-Dunn vehicle is a factory authorized
service technician. Repairs made by unauthorized personnel
may result in damage to the vehicles systems which could lead
to an unsafe condition resulting in severe bodily injury and/
or property damage. Unauthorized repairs may also void the
vehicles warranty.
WARNING
NOTICE
New front wheel bearing adjustment must be inspected after the rst 24 hours of
operation. This includes new vehicle installations. Failure to inspect the bearings after
the break in period may result in premature failure of the bearings.

Page 18 Bigfoot G-1500 Operator Manual
MB-440-09
Operator Training
Per the following regulations, the owner of this vehicle shall conduct an Operator Training program
for all those who will be operating this vehicle:
• ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers: Part II, Paragraph 6.2a.
• Code of Federal Regulations (CFR) Title 29, Subtitle B, Chapter Xvii OSHA, Part 1910.178
Powered Industrial Trucks (2011): 1910.178, Section (l).
• Per OSHA Regulation, 29 CFR 1910.178 Powered Industrial Truck Operator Training, the
owner must keep a record of conducted training and maintenance performed on the vehicle.
The training program shall not be condensed for those claiming to have previous vehicle operation
experience. Successful completion of the Operator Training program shall be required for all
personnel who operate this vehicle.
The Operator Training program shall include the following:
• Operation of this vehicle under circumstances normally associated with your particular
environment.
• Emphasis on the safety of cargo and personnel.
• All safety rules contained within this manual.
• Proper operation of all vehicle controls.
• A vehicle operation and driving test.
Driver Qualications
Only those who have successfully completed the Operator Training program are authorized to
drive this vehicle. Operators must possess the visual, auditory, physical, and mental ability to
safely operate this vehicle as specied in the American National Standards Institute Controlled
Personnel and Burden Carriers ANSI B56.8 and/or American National Standards Institute
Controlled Industrial Tow Tractors B56.9.
The following are minimum requirements necessary to qualify as an operator of this vehicle:
• Demonstrate a working knowledge of each control.
• Understand all safety rules and guidelines as presented in this manual.
• Know how to properly load and unload cargo.
• Know how to properly park this vehicle.
• Recognize an improperly maintained vehicle.
• Demonstrate the ability to handle this vehicle in all conditions.
www.taylor-dunn.com

Page 19Bigfoot G-1500 Operator Manual
MB-440-09 Vehicle Controls
1: Ignition Switch
The ignition switch has 4-positions: AUX, OFF,
ON, START.
Rotating the switch clockwise to the rst position
turns the ignition system ON.
Continue rotating the switch to the START
position (S) to engage the engine starter motor.
This is a momentary position and the switch
will return the ON position when it is released.
From the OFF position, rotate the switch
counterclockwise for the auxiliary position
(AUX).
2: Fuel Gauge
The fuel gauge displays approximately how
much fuel is in the fuel tank only when the
ignition switch is ON. Do not refuel any vehicle
while the engine is running.
The fuel gauge indicator may vary slightly when
the vehicle is in motion. The most accurate
reading is obtained with the vehicle on level
ground.
Withignition switchOFF, thefuel gaugeindicator
may drift from when the ignition switch is in the
ON position.
3: Engine Hour Meter
Displays total hours of engine operation.
4: Headlight Switch
Push the top of the switch to turn the lights ON;
push the bottom to turn OFF.
5: Wiper Switch
(optional) Push the top of the switch to turn
the windshield wiper ON ; push the bottom to
turn OFF.
6: Beacon or Strobe Switch
(optional) Push the top of the switch to turn the
beacon ON; push the bottom to turn OFF.
7: Low Oil Light
The engine monitors oil pressure. This light will
be illuminated if the oil pressure drops too low
and the engine will not run.

Page 20 Bigfoot G-1500 Operator Manual
MB-440-09
Throttle Pedal
The throttle pedal is located on the oorboard
and is intended to be operated by the drivers
right foot. It controls the speed of the vehicle
and operates similar to the throttle pedal in an
automobile. Press the pedal to increase speed
and release the pedal to decrease speed.
Foot Brake Pedal
The foot brake pedal is located to the left of
the throttle pedal. This pedal is designed for
operation with the drivers right foot. It works
similar to the brake in an automobile. Applying
pressure to the brake pedal slows the vehicle
according to the amount of pressure applied.
Relieving pressure from the pedal releases the
braking action.
Parking Brake
Theparkingbrake is actuated with ahandlever,
locatedto theright ofthedriveronthe kickpanel.
To set the parking brake: Press the brake pedal
and push the lever forward and down until it
locks.
To release the park brake: Pull the lever up and
all the way back to the kick panel.
Note: The parking brake can be adjusted
by rotating the knob on the end of the
handle.
Horn Switch
The horn switch is designed to be operated
with the drivers left foot. The switch is located
to the left of the steering column. To activate the
vehiclehorn,press the switch with yourleftfoot.
Shift Lever
Theshiftlever is located to therightofthe driver
between the seats. Details regarding the shift
lever can be found on the following pages.
Choke
The choke increases the amount of fuel in the
mixtureand onlyneedsto beusedwhen starting
a cold engine. Refer to starting the engine for
details.
Seat Adjust
The position of the driver and passenger seats
can be adjusted. The adjustment levers are
located under the seats.
To move the seat forward or backward:
1. Stop the vehicle.
2. Push the lever under the seat to unlatch
the seat.
3. Move the seat to the desired position
(forward/back).
4. Releasethe lever onceyouhave reached
the desired position.
5. Make sure the seat has locked securely
before driving the vehicle.
DO NOT attempt to adjust the driver
or passenger seats while the vehicle is
in motion. Adjusting the seat while in
motion could result in sudden and violent
uncontrolled movement of the seat. The
sudden movement of the seat could cause
the driver to lose control of the vehicle
or eject the occupant from the vehicle
resulting in severe personal injury and/
or property damage.
WARNING