Taylor Tools Bronco 260P-G2 User manual

Bronco 260P-G2 Floor Removal Machine
With Hydraulic Lift
Owners Manual

TABLE OF CONTENTS
Safety Alert and Notations
Safety Precautions
Maintenance & Storage
Operation
Parts Diagrams
Specifications
Trouble Shooting
Warranty
A MESSAGE TO OUR TAYLOR TOOLS CUSTOMERS...
You have purchased the best floor removal machine available. This machine was invented by Mr.
Donald Pope. Mr. Pope developed this machine over a 5 year period to improve floor removal rates
for his business in Ocilla Georgia. Donald has joined forces with Taylor Tools to assist us in bringing
you this remakable floor removal machine.
The care you give to your Bronco Stripper will determine the satisfaction and service life you will
obtain from it. Use this manual as your guide. By observing the instructions for operation and safety
the Bronco will give you years of service.
If factory service is required please call Taylor Tools at 303-371-7667 for a service center near you.
Note: The descriptions and specifications contained in this manual were in effect at the time the
manual was approved for printing. Taylor Tools. Reserves the right to modify or discontinue models
without notice and without incurring obligation.
Warranty: The warranty will be valid only if the machine is maintained and operated as directed in
this manual.
Rev. 1/2019

Safety Alert Symbol and Notations
This safety alert symbol is used to attract
your attention as PERSONAL SAFETY
IS INVOLVED! When you see this
symbol BECOME ALERT, HEED IT’S
MESSAGE.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a potentially haz-
ardous situation which, if not avoided,
may result in minor or moderate injury. It
is also used to alert against unsafe prac-
tices.
READ AND UNDERSTAND THIS
IMPORTANT SAFETY INFORMA-
TION BEFORE OPERATING
THIS MACHINE!
The following safety notations are used
throughout this manual to call attention to
special information or operating procedures.
Understand the message in each notation and
be alert to unsafe conditions and the possibil-
ity of personal injury.
Note: A NOTE points out general reference
information regarding proper operation and
maintenance practices.
Important: An IMPORTANT statement
indicates specific procedures or information
that is required to prevent damage to the
machine, it’s attachments or property.

SAFETY PRECAUTIONS
Improper use of this machine can injure
people and damage the equipment. People
using or servicing this machine must read
and follow the instructions in this manual.
IT IS IMPORTANT TO UNDERSTAND THAT THIS
MANUAL AND MACHINE LABELING DO NOT
COVER EVERY POSSIBLE DANGER. IT IS IMPOS-
SIBLE FOR TAYLOR TOOLS TO KNOW OF ALL
POSSIBLE DANGERS IN OPERATING AND SERVIC-
ING THE BRONCO STRIPPER.
THE PURCHASER MUST GIVE THESE INSTRUCTIONS
TO ALL PEOPLE INVOLVED WITH OPERATING,
ASSISTING IN THE WORK AREA, AND MAINTAINING
THIS MACHINE.
Training:
Read and understand this manual before
operating the machine.
Learn how to use the controls for steering,
moving and stopping in an open area
unobstructed by people and objects.
Before operating the machine and removing
flooring learn and understand all machine
labeling for DANGER, WARNING, CAU-
TION, and OPERATING INSTRUC-
TIONS.
NEVER PERMIT CHILDREN TO OPERATE OR BE IN
THE IMMEDIATE AREA WHEN THE MACHINE IS IN
OPERATION. DO NOT ALLOW ADULTS TO OPER-
ATE THE MACHINE WITHOUT PROPER INSTRUC-
TION.
Safe operation of this equipment requires
your complete and unimpaired attention at
all times. Do not operate unit after or during
the consumption of drugs or alcohol.
Keep all people and animals away from the
operating area.
Transportation:
When hauling the machine, always use a ramp
that is rated for the weight of the machine. Never
secure the machine by the control levers, or like
items that could be damaged. Secure the ma-
chine by main body with tie downs that are rated
for the weight of the machine.
Preperation:
Inspect the job site before floor removal. Identify
low spots, uneven surfaces, expansion joint
locations, obstacles in the floor and hazardous
conditions.
Before starting the machine check oil level
and fill if necessary, check air filters and
clean/replace as needed.
Electric Machines:
When operating the machine at the job site have
a qualified electrician inspect the power source
for proper rating of the overload breaker. If a
power source has to be brought from a sub-panel
always have a qualified electrician preform the
work. A Ground Fault Interrupter (GFI)
should be used. The proper location for the GFI
is at the source of the power, i.e. plug the GFI
into the power source and then plug the
machine’s extension cord into the GFI.
Before connecting the machine to the GFI
protected electrical supply, inspect the cord and
the cord connections for damage, and replace
and or repair any damaged electrical components
before connecting the machine to the power
supply.
Propane Machines
Even though there is an catalytic exhaust scrub-
ber on the machine, the engine will produce
carbon monoxide. To ensure that no one is over
exposed to the exhaust gases you must provide
adequate ventilation. A carbon monoxide moni-
tor is supplied by Taylor Tools and should be
used during operation to ensure proper
ventalation.

Maintenance:
Keep the machine in good condition. Maintain
it as directed in this manual and the
motor manual for propane machines. Check
fasteners and hydraulic hose connections
at the end of each day of operation. Check
the oil level and fill if necessary. Tighten
and repair as necessary. Before doing any
maintenance, turn machine off and disconnect
from power supply.
Hood Opening Procedure
1. You will need a 3/4” wrench.
2. Shut machine off / unplug electric machine.
Remove blade clamp to allow the hood to
open fully.
Remove hand fastener on fan cover box and
lift the box assembly up and out, being carful not
to damage the electrical connection to the fan.
While holding the fan box assembly, release
the connector clip to disconnect the electrical
wiring from the box assembly.
6. Remove the six (6) 5/16” bolts that secure the
control levers to the machine.
7. Under the rear portion of the seat, you will
find a metal cross member that joins each side of
the machine’s wieghts. Completely remove this
cross member by removing the two (2) 1/2”
bolts.
8. Locate the two clips (one on each side) on the
back side of the frame adjacent to the propane
regulator and release them.
Maintenance & Storage

9.The hood is now ready to be tilted forward.
Allow the control levers to rest fully
forward, with one hand guide the levers
through the opening being careful not to
damage the electrical wiring, while with
the other hand lift the hood forward by the
back of the seat. The hood will rest in the
fully open position and allow access to the
components inside the machine.
Weight Removal:
It may be necessary to remove the side weights
to perform routine maintenance. On propane
powered machines-Oil changes and belt tighten-
ing. On electrical machines- belt tightening.
1. Open the hood per the hood opening proce-
dure.
2. Remove the tie-down brackets, one on each
side.
3.Now use the allen wrench to remove the socket
head bolts holding the weights in place.
4. CAUTION: use proper lifting techniques.
These weights are heavy (45 to 75 lbs.) and
should only be lifted by a person that can safely
lift this much weight.
Drive Belt Tightening:
It may be necessary to tighten the drive belt. If
when removing flooring the belt slips it will
require tightening.
To tighten the drive belt:
1 Open the hood per the hood opening
procedure.
2 Remove the side weights per the weight
removal procedure.
3 Loosen the four bolts that secure the
motor to the frame.
4. Use a rachet tie down strap around the motor
and the oil tank to apply tension on the belt.
5 Do not over-tighten the drive belt, an
over tightened drive belt may cause premature
failure of the motor and pump bearings.
6 The belt should be tighen just enough to
stop belt slippage when removing flooring.
7. Tighten the four bolts and replace weights and
secure hood.

Important:
Before starting the machine make sure that the
area is clear from obstacles and people.
Do not let people other than the operator, and
support personnel near the equipment including
the work area under demolition.
Operate the machine only on safe surfaces.
Look for and keep away from hazards such as
drop-offs.
Look behind when operating in reverse. Look for
people and hazards.
Operate the machine from the operator seat only.
The operator is the only person that should start
the machine.
Do not operate on steep slopes.
Go slow on slick surfaces. Always keep a firm
grip on the controls.
Before leaving the operator seat;
Make sure controls are in the neutral position.
Turn the motor off, and let it come to a complete
stop.
Before attempting to maintain, adjust or service
the machine, put the controls in neutral, turn the
motor off, let it come to a complete stop, and
disconnect the machine from the electric power
supply.
Propane Machines, Filter Maintenance;
Air Intake on front of machine, remove filter
and knock off or blow out debris several times
during the day when environment is dusty. It
may be advisable to purchase additional filter
elements in order to have a properly cleaned
filter element available on the job site (order part
# 260P.60.02.KIT).
Check the condition of the carburetor air filter
prior to operation each day that the machine is in
use and replace when necessary (order part #
260P.04.35 and pre filter #260P.04.35A).
Use only Taylor Tools accessories, attachments,
and replacement parts. Use of other components
may void warranty.
Storage:
If the machine is to be stored for an extended
period of time check for oil leaks and repair as
necessary before storage. Remove the transporta-
tion wheel and lower the blade holder on the
floor. Store the electrical cord on a cord reel or
in a protective container to avoid incidental
damage. Make sure machine is on level ground
and protect the machine from the outdoor ele-
ments such as rain and direct sunlight.
Cleaning:
It is important that when removing carpeting to
be careful not to let carpet yarn collect on the
rear wheel axle. If yarn builds up on the axle it
will fail the seal. When removing carpet keep
yarn scraps away from the rotating wheel. After
carpet removal check both rear axles for yarn
build up and remove as necessary.

The Bronco 260P.G2 has easy access to the 3 most critical service and
functional components (and are unique to this Bronco model):
1. Oil check
2. Air filter
3. Battery
Externally Mounted Air Filter
The air filter, which ensures optimum motor
performance, is relocated just below the battery.
Battery and Jump Contacts
The battery is located to the top of the oil tank and
includes a set of quick contacts to charge or jump
start the Bronco. This feature is particularly useful if
the machine has been stored for a long period of
time.
External Oil Check and Dipstick Access Port
The dip stick is relocated on the operator's right
side (in seated position) weight set
To remove air
filter, loosen
wingnut located
behind filter
housing
Gently remove filter from air filter housing.
Make sure to re-tighten wingnut once new filter
is installed.
Check to ensure oil level is at correct
measurement level indicated on dipstick. If oil
level is low, add oil using a funnel through the
access port. Oil should be changed after the
first 1-50 hours of use. Thereafter oil should
be changed every 100 hours of operation.

Daily 25 hr. 50 hr. 100 hr. 200 hr. 300 hr.
Check hyd. oil level X
Check Air filters X
Check engine oil level X
Check loose fittings X
Check battery electrolyte X
Check Belt Tension X
Clean dust from heads X
Change engine oil X
Change hydraulic oil filter X
Change engine oil filter X
Change & regap spark plugs X
K Clean combustion chamber X
K Check and adjust valve clearance X X
K Clean and lap valve seating surface X
K: Have an authorized Kawasaki Engine dealer perform these services.
Periodic Maintenance:

Before Starting Machine:
1. Check hydraulic oil level indicator and fill
with Mobil DTE 25 or DTE 26 or equivalent if
necessary. If pumps run dry, permanent damage
may occur.
2. Check for oil leaks and repair as necessary.
3. Inspection the power source for proper circuit
breaker protection, and make sure the GFI has
been installed. This should be done by a quali-
fied person or an electrician.
4.Inspect the electrical cord for damage and
replace or repair as necessary.
5. Make sure the area is cleared of obstacles, and
personnel that do not need to be in the area for
demolition of the floor.
6. Operator and all personnel in the demolition
area must be wearing proper safety equipment.
Required safety equipment; safety glasses,
safety shoes, leather work gloves, hearing pro-
tection, hard hat, reflective outerwear.
Start Up:
a.To start the motor, the operator must be in the
seat with the seat belt restraining system prop-
erly installed, and the controls in the neutral
position.
b. Turn the key clockwise to start the motor, or
press the start switch for electric machines. The
motor will start and the machine is ready for
operation. To stop the motor turn the key coun-
terclockwise or press the stop button and the
motor will stop.
Driving:
a. To move the Bronco floor stripper forward or
reverse, depress the control levers downward
with the palm of your hands. This activates the
operator present feature and allows the levers to
move forward and backward. Keep depressing
the levers at all times when operating the ma-
chine.
The right lever controls the speed and direction
of
the right wheel and the left lever controls the
speed and direction of the left wheel.
Do not use your thumbs to press the control
levers down. This will cause fatigue, and possi-
bly lock the control levers in the netural position
by mistake.
OPERATION

b. To move straight forward, push both levers
simultaneously forward. The further forward
the levers are pushed forward the faster the
machine will travel.
c. Bringing the levers back to center will stop
the machine.
d. Pulling the levers toward the operator will
reverse the machine. The further the levers are
pulled back, the faster the machine will travel.
e. To turn right or left push the opposite lever
forward. As shown below if a tighter turn is
required pulling the other lever back while the
other lever is forward will reduce the turning
radius. Care must be taken when making tight
turns as the further the levers are actuated the
faster the turn will be. To stop bring the levers
back to the center position.

f. Remember that the levers must always be
depressed by the palm of your hand to keep the
operator present feature engaged and the levers
able to move from the neutral position.
g. Go slow on slick surfaces. Always keep a
firm grip on the controls.
h. Before leaving the operator seat;
Make sure controls are in the neutral position.
i. Turn the motor off, and let it come to a com-
plete stop before dismounting.
j. Operators that are not familiar with the
Bronco maneuvering controls should practice
basic steering, starting and stopping in an open
area free from any obstacles and personnel until
proficient with the operation of the Bronco floor
strip
Blade Selection:
There are several blades that work well for each
type of flooring material. Blades listed below are
the most popular for each substrate. The Taylor
Tools catalog has a complete list of available
blades.
Carpet:
265.12.SD.....3x12x.083” Side Cutting
266.12.SD.....4x12x.083” Side Cutting
Ceramic:
167.04............4x4x.125” Tool Steel
168.01............1x4x.250” Tool Steel
Vinyl:
165-10.............3x10x.083” Most popular
165-07..............3x7x.083”
166-10..............4x10x.125”
166-07..............4x7x.125”
Wood:
167.04............4x4x.125” Tool Steel
168.01............1x4x.250” Tool Steel
Blade Installation:
Always wear cut resistant gloves when han-
dling and changing the blade. The blades are
razor sharp and can cause serious injury.
WARNING
a. Stop the motor before changing the blade.
b. Always change or install the blade on a level
floor.
c. Raise the machine by using the lifting actuator
or the hand operated jack. Lift the machine to a
height that will allow easy blade removal and
installation. Note: NO-ONE MAY BE ON THE
MACHINE WHEN USING THE LIFTING
FOOT.

d. With the wrench provided with the Bronco,
loosen the two bolts on the blade clamp and
clean any debris under the clamp to ensure
proper seating of the new blade.
e. Tighten the two bolts securely with the blade
in place. Always set blade angle as close to
horizontal as possible (highest on the blade angle
adjustment), without the machine disengaging
from the substrate. If the machine disengages
from the substrate increase the blade angle and
or reduce the blade width. A slight change in
blade angle makes a big difference in removal
efficiency.
f. Lower machine back to the floor making sure
the lifting foot is completely retracted and/or
remove the hand operated jack.
Substrate Removal
a. Inspect the floor prior to removal of any
substrate for expansion joints, floor nails and
bolts or any other obstructions such as electrical
and gas outlets that may cause damage to the
blade.
b. When expansion joints are identified and
marked they should be navigated by a slight
angle to prevent the blade from engaging them at
right angles.
c. It is important to divide the room into sections
and remove the substrate toward the walls. This
will keep debris away from the material yet to be
removed and reduce the build-up of scrap on the
floor area that you are maneuvering on. Removal
and clean up of the area will then be faster and
easier.
c. Hallways are done in a manner that leaves the
removed substrate at the end of the hall where
the accumulated removal material will be
removed from. Make your removal paths in a
diagonal pattern. This will allow you to get close
to the walls.
Carpet Pulling:
There are some cases where the machine can be
used in conjunction with the Taylor Tools Lock
Jaws Carpet Clamp, (part #200) to pull the
carpet off the floor in 6’-12’ widths. This is
usually the fastest way to remove carpet. Most
commonly done on “Direct Glue” or “Double
Stick” carpets.

Key Catalog # Description
1260.40.40 Blade Clamp W/ Deflector
2 260.40.11.KIT Fastner Kit, Blade Clamp
3 260P.41.08.KIT Clevis Pin Front, W/Washers, Keys
4 260P.41.02.KIT Cylinder, Blade Holder
5 260B.15.19 Pump Port, Auto Return
6 260P.41.21 Hose, Cylinder, Front to Valve
7 260P.41.09.KIT Clevis Pin Rear, W/Washers, Keys
8 260P.41.20 Hose, Cylinder, Rear to Valve
9 260P.41.07 Check Valve
10 260.40.50 Shock Absorber
11 260P.75.00 Battery 12 Volts
12 260P.70.05 Oil Tank
13 260P.41.23 Hose, Pump to Valve B
14 260P.41.24 Hose, Valve D to Lock Valve, Rear
15 260P.41.22 Hose, Valve C to Lock Valve, Front
16 260B.40.53 Coil, 12 Volt
17 260P.41.25 Hose, Pump to Valve A
18 260.15.57.KIT Feed Hose W/Fittings
19 260B.15.20.AUX Pump, Starboard, W/Auxilary Pump
Parts & Diagram

Key Catalog # Description
1260.15.22 Control Lever
2260.15.22.L.ROM Control Lever Guide Left
3260.15.22.R.ROM Control Lever Guide Right
4 260B.15.26 Threaded Adapter, Control Lever
5 260P.15.25 Trip Collar, Back Up Alarm
6 260P.15.15 Rod End, Linkage
7 260P.15.23 Link Post, Control Weldment
8 260P.15.33 Micro Switch, Back Up Alarm
9 260P.15.32.L Backup Bracket, Switch, Left
9 260P.15.32.R Backup Bracket, Switch, Right

Key Catalog # Description
1260.20.05 Tire, Plain
2260.20.00 Hub,
3260.05.04 V Belt
4 260P.60.05.KIT Hood, Painted
5 260.15.57.KIT Feed Hose W/Fittings
6 260.15.57.KIT Feed Hose W/Fittings
7 260.15.58.Kit Return Hyd. Hose, Port / W Fittings
8 260P.70.05 Oil Tank
9 260P.70.02 Mu ffl e r Gua rd
10 260.15.62.KIT Return Hose, Starboard

Key Catalog # Description
1 260.15.57.KIT Feed Hos e W/Fittings
2 260.15.58.KIT Return Hyd. Hose, Port / W Fittings
3 260P.15.39 Hose, Pump to Motor
4 260P.41.25 Hose, Pump to Valve A
5 260P.41.23 Hose, Pump to Valve B
6 260P.41.24 Hose, Valve D to Lock Valve, Rear
7 260P.41.21 Hose, Cylinder, Front to Valve
8260.15.10 Mo to r, H ydra ul i c
9260.15.31 Filter, Element, Replacement
10 260.40.50 Shock Absorber
11 260.40.51 Seat, Upper, Shock
12 260.15.62.KIT Return Hose, Starboard
13 260B.15.20.AUX Pump, Starboard, W/Auxilary Pump

Specifications
Length: 48-54"
Width: 29"
Height: 44"
Height to top of seat: 48"
Gross Weight: 1,240 lbs.
Net Weight without weights: 688 lbs.
Motor: 20 HP Kawasaki Propane Motor ,220HP 220V, Single-Phase, 3450 RPM
Electric Motor: 7-1/2 hp, 220 volts
Tire Specification: 10.5"x 6"x 5" Super Solid non-marking
Blade Action: Fixed
Blade Stroke: Fixed
Speed: Up to 400 ft./min.
Warranty: 1 Year
Bronco Accessory Pack Includes:
(1) 260-90-06 Owners Manual
Engine Manual (propane model only)
(1) 260P-90-06 CO2 Detector (propane model only)
(1) 260-90-01 9/16" allen wrench
(1) 260-90-04 by-pass wrench
(1) 260-90-03 1 1/8" combination wrench
(1) 165-07-SD 3x7x.083 Self-Dice Blade
(1) 165-10-00 3x10x.083 Bronco Blade
(3) 166-07-00 4x7x1/8 Heavy Duty Tile Blade
(2) 166-10-00 4x10x1/8 Heavy Duty Tile Blade
(1) 167-04-00 4x4x1/8 Tool Steel Blade
(1) 168-01-00 Ceramic, 1" Straight Blade
(2) 265-12-SD 3x12x.083 Side Cutting Bronco Blade
(1) 266-06-SD 4x6x.083 Side Cutting Bronco Blade
(1) 266-12-00 4x12x.083 Bronco Blade
(1) 266-12-SD 4x12x.083 Side Cutting Blade

TROUBLE SHOOTING
PROPANE
Problem Solution
Machine shuts down after 5-10 minutes There is an oil pressure switch that will stop the
motor if the oil pressure is low. Low oil pressure
may be due to lack of oil. Check the oil level and
fill if necessary. If the oil level is ok it may be a
faulty switch. To check the switch jumper the
two contacts. If this solves the problem replace
the switch. Never operate the machine with
the switched jumpered.
Back fire hard to start Fuel mixture may need adjusting. This should be
done by a qualified Kawasaki dealer. Contact
Taylor Tools for your nearest dealer location.
Spark plugs will need to be changed if there has
been backfiring, use Auto Lite or NGK spark
plug brands only.
PROPANE / ELECTRIC
Machine moves but has low power oCheck to see if the bypass valves are open.
oCheck belt tension and tighten if necessary.
oCheck hydraulic oil level
Machine makes a loud squeal when control
levers are actuated.
oCheck belt tension
oCheck hydraulic oil level
oIf pumps have been run dry they may require
replacement.
Oil leak behind rear wheel oCheck shaft seal for carpet fiber.
If the shaft seal is leaking it will require
removal of the hydraulic motor and be
repaired by a qualified hydraulic
company
failure due to running out of oil is
not covered by warranty.

oCheck the linkage connection to the
pump control arm.
oCheck belt tension and tighten if
necessary.
oCheck hydraulic oil level.
oIf there is a loud squeal coming from
the pump it may be caused by a loose
belt or a pump that has been run
without oil. If the later is the case the
pump must be replaced. Pump failure
due to running out of oil is not
covered by warranty.
Control lever will not engage drive wheel
TROUBLE SHOOTING
Machine moves forward or backward when
control levers are in the neutral position.
oPut machine on a safe block to allow free
turning of the wheel to be adjusted
oOpen machine hood, (see hood opening
procedure) and rotate the control lever
clock wise or counter clockwise until
wheel stops moving. Make sure that the
cable end (attached to the ball joint on
the control arm),does not unscrew from
the end of the cable when rotating the
control levers.