Taylor C029 User manual

Weekly Cleaning Weekly BE 22 W1
©McDonald’s Corporation · Planned Maintenance Manual · Revised January 2011 Page 1 of 7
Taylor Company Blended Ice Machine Model C029 Weekly
BE 22 W1
Why
To break the bacteria cycle and to prevent clogged drains
Time required
5 minutes to prepare
45 minutes to complete
Time of day
At close
For 24-hour restaurants: during low-volume periods
Hazard icons
Tools and supplies
Blender Pitcher
5 gallon bucket of
SolidSense
APSC solution
5 gallon bucket of
rinse water
5 gallon bucket with
2 packets of KAY-
5®
Sanitizer/Cleaner
BIO-SHIELD®
Dispenser
Kay® Beverage
EquipmentCleaner
No-Scratch
Pad
BIO-
SHIELD®
Beverage
Tower Drain
Cleaner
Ice Scoop
Brushes Squeeze Bottle
Sanitized Towel
Safety Glasses
Weekly Cleaning Procedure
1
Press the MENU key to display
the Main Menu screen.
Pressing the MENU key from
the Beverage Selection screen
will display the Main Menu
screen.
2
Press the CLEANING key.
3
Press the WEEKLY key.
Step by step instructions will
be displayed.
4
Prepare a bucket of each:
When preparing buckets, fill
them to the fill line.
•SolidSense APSC (1)
(dispense from back sink)
•Rinse water (2)
•KAY-5 Sanitizer (3)
(2 packets of sanitizer)
APSC & KAY-5 Sanitizer
5
Install blender pitcher.
Place a blender pitcher in the
dispensing area.
6
Remove ice hopper cover.
7
Remove ice from ice hopper.
Using an ice scoop, remove as
much ice as possible.
Note: Use caution when
removing ice near the
shaver blade area.

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 2 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
Reinstall the ice hopper
cover.
Press the ICE key until all
remaining ice has dispensed
into the blender pitcher.
8
Remove the blender pitcher
and discard the ice.
Remove the blender pitcher
and discard the ice into the
back sink.
9
Remove the ice hopper, ice
hopper cover, splash guard,
and ice chute for cleaning.
10
Remove additional parts for
cleaning.
•Blender pitchers
•Skirt
•Syrup rail
•Rinse station assembly
(grate, actuator, strainer)
•Pitcher drying station
(pitcher grate, drip pan)
•Lid holders
•Whipped cream holder
and cover
11
Remove the product bins for
cleaning.
Remove the product bags
from the product bins and
place them in the walk-in
cooler.
12
Remove the product bin
shelves and the bottom
cabinet drip pan for cleaning.
13
Wash, rinse and sanitize all
parts.
Wash, rinse and sanitize all
parts in the 3-compartment
sink. DO NOT PLACE IN
POWER SOAKER SINK OR
DISHWASHER.
Important: Make sure the
water is fresh and clean.
APSC & Solid Sense
Sanitizer
14
Additional pitcher cleaning.
To remove film build-up on
the inside of the blender
pitchers, place the pitchers in
the 3-compartment sink. Add
KAY beverage equipment
cleaner tablet into one
pitcher . Fill the pitcher with
hot water and allow it to
soak. After 5 minutes, wear
protective gloves and remove
residual soil with a no-scratch
pad.
Note: Use caution when
cleaning the blender blade.
Kay Beverage Equipment
Cleaner
Transfer the solution into the
second pitcher and repeat the
procedure. Once this is
completed, discard the
solution. Rinse and sanitize
the pitchers in the 3-
compartment sink. Allow the
pitchers to air dry.

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 3 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
15
Sanitize the ice shaver
assembly.
Pour a cup of KAY-5
Sanitizer solution into the ice
shaver assembly, while
brushing with the large, white
ice hopper brush.
16
Sanitize ice shaver assembly.
Using the squeeze bottle of
sanitizing solution, flush
inside, outside, and under the
ice shaver assembly,
thoroughly covering all
surfaces.
Flush sanitizing solution
under the lip of the plastic
cover. Make sure solution is
applied in a complete 360°
circle.
17
Place buckets in front of
machine.
Place the three buckets on the
floor in front of the machine.
The bucket containing the
SolidSense APSC cleaning
solution will be used first.
18
Install cleaning tubes.
Install cleaning tubes onto all
inlet fittings.
Place the other end of the
cleaning tubes into the bucket
of SolidSense APSC
solution.
SolidSense APSC solution
19
Re-install rinse station
assembly and install cleaning
hose.
Slide the cleaning hose
adaptor onto the dispensing
head. Wedge the other end of
the hose into the rinse station
grate.
20
Open CO2 valves.
Turn the CO2 valves to the
“down/on” position to open
all the pumps.
21
Start the cleaning cycle.
Press the NEXT key. One at a
time, the cleaning solution
will pump through each
product line.
A bar graph screen will
illustrate the cleaning
progress for each product
line.
22
Place free end of cleaning
tubes into bucket of rinse
water.
Press the NEXT key to start
rinse cycle.
23
Place free end of cleaning
tubes into bucket of KAY-5
Sanitizing solution.
Press the NEXT key to start
the sanitizing cycle.
KAY-5 Sanitizer solution
After the solution stops
pumping through the systems,
it will soak for 60 seconds.

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 4 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
24
Remove cleaning tubes.
Remove the cleaning tubes
from the bucket of sanitizing
solution. Lay the end of the
tubes across the rim of the
bucket.
Keep the drain adaptor
connected to the dispensing
head.
Press the NEXT key to start
the purge cycle.
25
Remove cleaning hose.
Place hose in an empty
bucket.
26
Remove the cleaning tubes
from the inlet fittings.
Place tubes in an empty
bucket.
27
Close CO2 valves for unused
pumps.
Turn the CO2 valves to the
“up/off” position to close the
unused pumps.
28
Wipe inside of cabinet door
and inlet fittings.
Wipe the inside of the cabinet
door and the inlet fittings,
using KAY-5 Sanitizer
solution and a clean, sanitized
towel.
Kay-5 Sanitizer solution
29
Sanitize dispensing head and
surrounding area.
Using the spray bottle of
KAY-5 Sanitizer and the
spout brush, clean the
dispensing head area.
Repeatedly dip the mix tube
brush into the bucket of
KAY-5 Sanitizer solution
and brush clean the dispenser
head openings.
Kay-5 Sanitizer solution
30
Re-install ice hopper and ice
hopper cover.
31
Install cabinet drip pan and
product bin shelves.
32
Install the product.
Install the product bags into
the product bins, with the
spout facing down. Position
the rear groove of the spout
into the front slot of the
product bin. Make sure it’s
properly snapped into place.
Install the product bins.
33
Install ice chute and splash
guard.

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 5 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
34
Install a blender pitcher.
Place a blender pitcher in the
dispensing area.
35
Press the NEXT key to prime
the product lines.
After the last product line has
been primed, press the NEXT
key.
Remove the blender pitcher
and discard the product into
the back sink. Do not pour
down the rinser.
IMPORTANT! Do not
calibrate for at least two
hours after performing the
weekly cleaning.
36
Sanitize dispensing drain area.
Pour a 12 oz. cup of
KAY-5 Sanitizer into the
dispensing area.
Kay-5 Sanitizer solution
37
Remove rinse station
assembly and sanitize rinser
head and rinse station.
Using the spray bottle of
KAY-5 Sanitizer and the
spout brush, brush clean the
rinse station.
Kay-5 Sanitizer solution
38
Re-install rinse station
assembly and pour sanitizer
into rinse station area.
Pour a 12 oz. cup of
KAY-5 Sanitizer into
the rinse station area.
Kay-5Sanitizer solution
39
Re-install parts.
•Pitcher drying station
(pitcher grate, drip pan)
•Blender pitchers
•Lid holders
•Whipped cream holder
and cover
•Syrup rail
•
Skirt
40
Wipe machine clean.
Using clean, sanitized towels
and the spray bottle of
KAY-5 Sanitizer,wipe
down the interior of the
refrigerated cabinet including
the door gaskets, the outside
surfaces of the machine, and
the blend center.
Kay-5 Sanitizer solution
41
Wipe exterior of machine
during Daily Opening
Procedures.
During Daily Opening
Procedures, wipe down the
exterior of the machine and
the blend center, using KAY-
5 Sanitizer and clean,
sanitized towels.
Kay-5Sanitizer solution

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 6 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
42
Drain Cleaning Procedure
Slowly pour two full pitchers of
hot water (from the back sink)
into the rinser sink.
IMPORTANT! Wear eye
protection before
performing the next steps.
43
Open the pressure relief knob
on the top of the BIO-SHIELD®
dispenser by turning the knob
counter-clockwise.
Drain Cleaner
44
Remove the cap from the BIO-
SHIELD® dispenser.
45
Pour two full pitchers of hot
water (from the back sink) into
the dispenser.
46
Quickly pour one packet of
BIO-SHIELD® Beverage Tower
Drain Cleaner into the
dispenser.
Immediately replace and
tighten the cap.
Close the pressure relief knob
on the top of the dispenser by
turning the knob clockwise.
Shake the dispenser to
dissolve the cleaner.
Drain Cleaner
47
Carefully purge a small
amount of solution from the
dispenser into the utility sink.
This helps prevent
“sputtering” of solution and
possible splashing back onto
clothing or eyes.
Drain Cleaner
48
Carefully spray 1/4 of the
solution into the blender/
dispensing area drain hole.
49
Carefully spray the remaining
solution into the rinser sink
drain hole.

Weekly Cleaning (continued)
©McDonald’s Corporation · Planned Maintenance Manual · January 2011 Page 7 of 7
Taylor Company Blended Ice Machine Model C029 Weekly BE
22 W1
50
Open the pressure relief knob
on the top of the BIO-SHIELD®
dispenser by turning the knob
counter-clockwise.
51
Remove the cap from the BIO-
SHIELD® dispenser.
52
Rinse the BIO-SHIELD®
dispenser.
Rinse the BIO-SHIELD®
dispenser with warm water
and return the dispenser to the
proper storage area.
IMPORTANT! Do not use
the drain for four hours
after performing the weekly
cleaning.
IMPORTANT! Do not
calibrate for at least two
hours after performing the
weekly cleaning.