TDK-Lambda ZWX Series User manual

・All specifications are subject to change without notice.
ZWX 180, 240, 300
Fanless open frame Multiple Output Power Supplies
ZWX Series
web191203

・All specifications are subject to change without notice.
ZWX 180, 240, 300
ZWX Series
Fanless multiple output power supplies
- ideal for industrial equipment
ZWX Series
Easy to use and highly reliable
The use of fans in traditional ATX power supplies
restricts system layout and necessitates the use
of forced air cooling. The ZWX design guaran-
tees both operation and performance for
increased flexibility and reliability.
The low profile, open frame format' is able to be
mounted in 1U racks, a desired feature for
industrial equipment. In addition, two further
options will be available in April 2008 - a "L
bracket" and an "enclosed" type bringing further
flexibility to the equipment design.
Further flexibility is provided with guaranteed operation
at zero load on any output. Many ATX power supplies
require a minimum load on the main outputs, restricting
operation and wasting power. Output power can be
drawn from a combination of outputs (Wattbox
format) provided the overall ratings are not
exceeded. This feature allows designers to utilize the
power of the ZWX series and produce a low
acoustical noise design.
The use of pcb mount connectors on the power
supply rather than a fixed cable harness allows the
output wiring to be tailored to the system design.
High reliability is demanded by industrial equipment
manufacturers and the power supply is critical to the
longevity of the overall equipment. Densei-Lambda, the
World's No.1 power supply provider for industrial
equipment, now offers an alternative to the traditional
general purpose ATX power supply.
Product line-up
The ZWX Series can be used in ambient
temperatures from -10°C to + 70°C with opera-
tion at 100% load from -10C to 50C. This specifi-
cation is unique to the World's No.1 provider of
industrial power supplies.
Fanless open frame Multiple Output Power Supplies
A new format of highly reliable ATX power supplies
Gives you more design freedom
Fanless power supplies makes
you free from constraint.
Wide operating temperature for
industrial equipment.
Low 36mm profile for mounting
in a 1U rack.
A 10% efficiency improvement has been obtained
compared to existing products like Lambda's
ZWQ series. An 84% efficiency rating is achieved
by our unique circuit technology (patent pending).
This high efficiency rating enables convection
cooling in a low profile package.
High efficiency - the proof of
technology.
ZWX180 ZWX240 ZWX300
Output Current Output Current Output Current
Output CH
V1
V2
V3
V3-2
V4
V5
Model
Condition
Output power
Output Voltage
+3.3V
+5V
+12V
+12V
-12V
+5V
Peak
180W
12.0A
10.0A
13.0A
-
0.3A
2.0A
Forced air
153W
8.4A
7.0A
9.0A
-
0.3A
2.0A
Convection
90W
6.0A
5.0A
6.0A
-
0.2A
1.4A
Peak
240W
14.0A
12.0A
16.0A
-
0.3A
2.0A
Forced air
204W
9.8A
8.4A
11.2A
-
0.3A
2.0A
Convection
120W
7.0A
6.0A
8.0A
-
0.2A
1.4A
Peak
300W
20.0A
12.0A
8.0A
16.0A
0.4A
2.0A
Forced air
255W
14.0A
8.4A
5.6A
11.2A
0.4A
2.0A
Convection
150W
10.0A
6.0A
4.0A
8.0A
0.2A
1.4A
Model name identification method
ZWX 180 /
Option
Rated Output Voltage
Series Name
Blank : Standard type
/L1 : With chassis model
/L2 : With chassis model (reverse)
/A1 : With chassis and cover model
/A2 : With chassis and cover model (reverse)
(Refer to 6-2. Output Derating for details of option model.)
ZWX Series

・All specifications are subject to change without notice.
ZWX 180, 240, 300
ZWX Series
Fanless multiple output power supplies
- ideal for industrial equipment
ZWX Series
Easy to use and highly reliable
The use of fans in traditional ATX power supplies
restricts system layout and necessitates the use
of forced air cooling. The ZWX design guaran-
tees both operation and performance for
increased flexibility and reliability.
The low profile, open frame format' is able to be
mounted in 1U racks, a desired feature for
industrial equipment. In addition, two further
options will be available in April 2008 - a "L
bracket" and an "enclosed" type bringing further
flexibility to the equipment design.
Further flexibility is provided with guaranteed operation
at zero load on any output. Many ATX power supplies
require a minimum load on the main outputs, restricting
operation and wasting power. Output power can be
drawn from a combination of outputs (Wattbox
format) provided the overall ratings are not
exceeded. This feature allows designers to utilize the
power of the ZWX series and produce a low
acoustical noise design.
The use of pcb mount connectors on the power
supply rather than a fixed cable harness allows the
output wiring to be tailored to the system design.
High reliability is demanded by industrial equipment
manufacturers and the power supply is critical to the
longevity of the overall equipment. Densei-Lambda, the
World's No.1 power supply provider for industrial
equipment, now offers an alternative to the traditional
general purpose ATX power supply.
Product line-up
The ZWX Series can be used in ambient
temperatures from -10°C to + 70°C with opera-
tion at 100% load from -10C to 50C. This specifi-
cation is unique to the World's No.1 provider of
industrial power supplies.
Fanless open frame Multiple Output Power Supplies
A new format of highly reliable ATX power supplies
Gives you more design freedom
Fanless power supplies makes
you free from constraint.
Wide operating temperature for
industrial equipment.
Low 36mm profile for mounting
in a 1U rack.
A 10% efficiency improvement has been obtained
compared to existing products like Lambda's
ZWQ series. An 84% efficiency rating is achieved
by our unique circuit technology (patent pending).
This high efficiency rating enables convection
cooling in a low profile package.
High efficiency - the proof of
technology.
ZWX180 ZWX240 ZWX300
Output Current Output Current Output Current
Output CH
V1
V2
V3
V3-2
V4
V5
Model
Condition
Output power
Output Voltage
+3.3V
+5V
+12V
+12V
-12V
+5V
Peak
180W
12.0A
10.0A
13.0A
-
0.3A
2.0A
Forced air
153W
8.4A
7.0A
9.0A
-
0.3A
2.0A
Convection
90W
6.0A
5.0A
6.0A
-
0.2A
1.4A
Peak
240W
14.0A
12.0A
16.0A
-
0.3A
2.0A
Forced air
204W
9.8A
8.4A
11.2A
-
0.3A
2.0A
Convection
120W
7.0A
6.0A
8.0A
-
0.2A
1.4A
Peak
300W
20.0A
12.0A
8.0A
16.0A
0.4A
2.0A
Forced air
255W
14.0A
8.4A
5.6A
11.2A
0.4A
2.0A
Convection
150W
10.0A
6.0A
4.0A
8.0A
0.2A
1.4A
Model name identification method
ZWX 180 /
Option
Rated Output Voltage
Series Name
Blank : Standard type
/L1 : With chassis model
/L2 : With chassis model (reverse)
/A1 : With chassis and cover model
/A2 : With chassis and cover model (reverse)
(Refer to 6-2. Output Derating for details of option model.)
ZWX Series

・All specifications are subject to change without notice.
ZWX180 Specifications

MODEL
ITEMS/UNITS
ZWX180
V1 V2 V3 V4 V5 (5VSB)
Input
Voltage Range (*4) V AC85-265
Frequency (*4) Hz 47-63
Power Factor (100/200VAC) typ (*2) 0.99 / 0.93
Efficiency (100/200VAC) typ (*2)
％81 / 84
Current (100/200VAC) typ (*2) A 1.9 / 1.0
Inrush Current (100/200VAC) typ (*5) A 14 / 28 at cold start (Ta=25℃)
Leakage Current (*3)(*11) mA Less than 0.75
Output
Nominal Voltage V +3.3 +5 +12 -12 +5
Minimum Current A 0
Maximum Current (Convection) A 6 5 6 0.2 1.4
Maximum Current (Forced Air) A 8.4 7 9 0.3 2
Maximum Peak Current (*1) A 12 10 13 0.3 2
Maximum Power (Each CH, Convection) W 19.8 25 72 2.4 7
Maximum Power (Convection) W Combined 32W -
Maximum Power (Each CH, Forced Air) W 27.7 35 108 3.6 10
Maximum Power (Forced Air) W Combined 54W -
Maximum Peak Power (Each CH) (*1) W 39.6 50 156 3.6 10
Maximum Peak Power (*1) W Combined 63W -
Total Allowable Power (Convection) W 90
Total Allowable Power (Forced Air) W 153
Total Allowable Peak Power (*1) W 180
Voltage Accuracy ％±5
Maximum Line Regulation(*3)(*6)(*7) mV 20 48 20
Maximum Load Regulation(*3)(*6)(*8) mV 100 300 100
Maximum Ripple & Noise (-10℃<Ta<0℃) (*3)(*6) mVp-p 160 180 160
Maximum Ripple & Noise (0℃<Ta<50℃) (*3)(*6) mVp-p 120 150 120
Hold-up Time (100VAC) typ (*2) ms 20
Voltage Adjustable Range Fixed
Function
Over Current Protection (*9) A > 8.82 > 7.35 > 9.45 > 0.32 > 2.1
Over Voltage Protection (*10) V1 : 114%-130% (3.76-4.3V), V2 : 115%-140% (5.74-7V), V3 : 112%-130% (13.4-15.6V)
Remote Sensing Possible (V1 only)
Remote ON/OFF Control (PS_ON) TTL compatible (H : Output inhibit, L : Output enable) : Designed to meet ATX standard.
Parallel Operation -
Series Operation -
Environment
Operating Temperature (*12) ℃-10 to +50 : 100%, 60 : 60%, 70 : 20%
Storage Temperature ℃-30 to +85
Operating Humidity
％RH
30 - 90 (No dewdrop)
Storage Humidity
％RH
10 - 95 (No dewdrop)
Vibration At no operating 10 - 55Hz (sweep for 1min), 19.6 m/s² constant, X, Y, Z 1hour each.
Shock Less than 392 m/s² at no operating.
Cooling (*12) Convection cooling / forced air cooling (system air cooling) : 0.85 m³/min
Isolation
Withstand Voltage Input-FG : 2kVAC (20mA), Input-Output : 3kVAC (20mA), Output-FG : 500VAC (100mA) for 1min.
Isolation Resistance More than 100M Ωat 25℃and 70%RH Output-FG : 500VDC
Standards
Safety Approved by UL60950-1, CSA60950-1, EN60950-1, EN50178 (OV II),
Designed to meet DENAN (Section 2) at 100VAC only.
PFHC Designed to meet IEC61000-3-2
EMI (*3) EN55011/EN55022-B, FCC-ClassB, VCCI-B
Immunity Designed to meet IEC61000-4-2, -3, -4, -5, -6, -8, -11
Mechanical
Weight typ g 500
Size (W x H x D) mm 94 x 36 x 210 (Refer to outline drawing)
ZWX 180


・All specifications are subject to change without notice.
(*1) Operating time at peak output is less than 5sec.
(Average output power and current are less than maximum output power and current.)
(*2) At total output power (Forced air) (V1=6.5A, V2=6.5A, V3=7.7A, V4=0.2A, V5=1.0A), Ta=25℃.
(*3) At total output power (Forced air).
(*4) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz).
(*5) Not applicable for the inrush current to Noise Filter for less than 0.2ms.
(*6) Please refer to Fig. A for measurement of line & load regulation and ripple voltage.
(*7) 85 - 265VAC, constant load.
(*8) No load-Full load, constant input voltage.
(*9) Avoid to operate at overload or short circuit condition for more than 30 seconds.
V1, V2, V3 : OCP circuit will shut down output except V5 with delay (more than 5s), manual reset (PS_ON reset or re power on).
V4 : Constant current limit with automatic recovery.
V5 : Constant current limit in conjunction with all output with automatic recovery.
(*10) OVP circuit will shut down output, manual reset (PS_ON reset or re power on).
(*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25℃.
(*12) At forced air cooling, standard mounting. Refer to output derating curve.
150mm
P.S.
A
A
A
A
A
Measuring Point
for Ripple & Noise.
AWG18×N
LOAD5
LOAD4
LOAD3
LOAD2
LOAD1
C5
C4
C3
C2
C1
C10
C9
C8
C7
C6
Measuring Point for
Vo and Line/Load Regulation.
Measure with JEITA RC-9131 probe.
Bandwidth of scope : 100MHz
PS_ON
COM
COM
COM
COM
COM
COM
V5
V4
V3
V2
V1
3.3V sense
Capacitance
C1, C2, C3, C4, C5 : Film Cap. 0.1 uF
C6, C7, C8, C9, C10 : Elec. Cap. 100 uF
Fig.A
ZWX 180


・All specifications are subject to change without notice.
ZWX180 Output Derating
OUTPUT DERATING CURVE (Convection Cooling)
OUTPUT DERATING CURVE (Forced Air Cooling)
DON'T USE
MOUNTING EMOUNTING DMOUNTING C
MOUNTING B
MOUNTING A
(STANDARD MOUNTING)
CN1 (INPUT) CN1 CN1 CN1
CN1
CN1
LOAD (%)
LOAD (%)
Ta (°C)
120
100
80
60
40
20
0
-10 0 10 20 30 40 50 60 70 80
Ta (°C)
120
100
80
60
40
20
0
-10 0 10 20 30 40 50 60 70 80
MOUNTING B-E
MOUNTING A
MOUNTING Ａ-E
ZWX 180


・All specifications are subject to change without notice.
ZWX180 Outline Drawing
36±1
N
L
See Note D
LEAD CUT
LESS THAN 3mm
(73)
(11)
CN1
CN41
CN31
CN21
200±0.5
210±1
COMPONENT SIDE
5
5
3
1
1
2
11 22
21
20
19
18
17
16
15
14
13
12
10
9
8
7
6
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
NAME PLATE
(7.5)
(21.6)
(57.7)
5
(87.7)
94±1
84±0.5
4-See Note A
See Note B
INPUT : 100-240VAC 2.3A (2.7Amax@Peak Power) 50 / 60Hz
0.3A
-12V
3.6W
3.6W
0.3A
OUTPUT :
8.4A
+3.3V
12A
Voltage
PEAK
MAX
Power
Current
Current
Power
63W
7.0A
+5V
10A
54W
156W
9.0A
+12V
108W
13A
ZWX180 BAR CODE
MADE IN JAPAN
for installation instructions.
Refer to www.densei-lambda.com
+5VSB
2.0A
10W
10W
2.0A Total
Total
180W
153W
See Note C
Various safety mark will be indicated
NOTES
A : 4-φ3.5 holes are for customer’s chassis mounting holes.
All must be screwed in order to conform the vibration/EMI spec.
To keep the distance more than 5mm between PCB edge and
customer’s chassis.
B : Model name, input voltage range, nominal output voltage, max-
imum output current and peak output current are shown here
in accordance with the specifications.
C : Country of manufacture wii be shown here.
D : is for safety ground connection.
CONNECTORS USED:
PART DESCRIPTION PART NAME MANUFACT.
PIN HEADER (INPUT SIDE CN1) B3P5-VH(LF)(SN) J.S.T.
PIN HEADER (OUTPUT SIDE CN21) 5566-10A-210 MOLEX
PIN HEADER (OUTPUT SIDE CN31) 5566-22A-210 MOLEX
PIN HEADER (OUTPUT SIDE CN41) B2B-XH-AM(LF)(SN) J.S.T.
* OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 9A.
MATCHING HOUSINGS, PINS & TOOL (NOT INCLUDED WITH THE PRODUCT):
PART DESCRIPTION PART NAME MANUFACT.
SOCKET HOUSING (CN1) VHR-5N J.S.T.
SOCKET HOUSING (CN21) 5557-10R-210 MOLEX
SOCKET HOUSING (CN31) 5557-22R-210 MOLEX
SOCKET HOUSING (CN41) XHP-2 J.S.T.
TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T.
BVH-21T-P1.1
TERMINAL PINS (CN21, CN31) 5556PBT, 5556PBTL MOLEX
TERMINAL PINS (CN41) BXH-001T-P0.6 J.S.T.
SXH-001T-P0.6
HAND CRIMPING TOOL (CN1) YC-160R J.S.T.
HAND CRIMPING TOOL
(CN21, CN3)
AWG #18~#24 57027-5000 MOLEX
AWG #22~#28 57064-5000
HAND CRIMPING TOOL (CN41) YC-110R J.S.T.
YRS-110
CN PIN ASSIGN
CN21
PIN NO. FUNCTION PIN NO. FUNCTION
5 +12V 10 +12V
4 COM 9 COM
3 COM 8 COM
2 +5V 7 +5V
1 +3.3V 6 N.C.
CN31
PIN NO. FUNCTION PIN NO. FUNCTION
11 +5V SB 22 +5V
10 +5V 21 +5V
9+5V 20 +5V
8 COM 19 COM
7 COM 18 COM
6 -12V 17 COM
5 +3.3V sense 16 COM
4 +3.3V 15 +3.3V
3 +3.3V 14 +3.3V
2 COM 13 COM
1+12V 12 +12V
CN41
PIN NO. FUNCTION
1 PWR_OK
2 PS_ON
ZWX 180


・All specifications are subject to change without notice.
ZWX240 Specifications
MODEL
ITEMS/UNITS
ZWX240
V1 V2 V3 V4 V5 (5VSB)
Input
Voltage Range (*4) V AC85-265
Frequency (*4) Hz 47-63
Power Factor (100/200VAC) typ (*2) 0.99 / 0.93
Efficiency (100/200VAC) typ (*2)
％81/ 84
Current (100/200VAC) typ (*2) A 2.6 / 1.3
Inrush Current (100/200VAC) typ (*5) A 14 / 28 at cold start (Ta=25℃)
Leakage Current (*3)(*11) mA Less than 0.75
Output
Nominal Voltage V +3.3 +5 +12 -12 +5
Minimum Current A 0
Maximum Current (Convection) A 7 6 8 0.2 1.4
Maximum Current (Forced Air) A 9.8 8.4 11.2 0.3 2
Maximum Peak Current (*1) A 14 12 16 0.3 2
Maximum Power (Each CH, Convection) W 23.1 30 96 2.4 7
Maximum Power (Each CH) W 32.3 42 134.4 3.6 10
Maximum Peak Power (Each CH) (*1) W 46.2 60 192 3.6 10
Total Allowable Power (Convection) W 120
Total Allowable Power (Forced Air) W 204
Total Allowable Peak Power (*1) W 240
Voltage Accuracy ％±5
Maximum Line Regulation(*3)(*6)(*7) mV 20 48 20
Maximum Load Regulation(*3)(*6)(*8) mV 100 300 100
Maximum Ripple & Noise (-10℃<Ta<0℃) (*3)(*6) mVp-p 160 180 160
Maximum Ripple & Noise (0℃<Ta<50℃) (*3)(*6) mVp-p 120 150 120
Hold-up Time (100VAC) typ (*2) ms 20
Voltage Adjustable Range Fixed
Function
Over Current Protection (*9) A > 10.3 > 8.82 > 11.8 > 0.32 > 2.1
Over Voltage Protection (*10) V1 : 114%-130% (3.76-4.3V), V2 : 115%-140% (5.74-7V), V3 : 112%-130% (13.4-15.6V)
Remote Sensing Possible (V1 only)
Remote ON/OFF Control (PS_ON) TTL compatible (H : Output inhibit, L : Output enable) : Designed to meet ATX standard.
Parallel Operation -
Series Operation -
Environment
Operating Temperature (*12) ℃-10 to +50 : 100%, 60 : 60%, 70 : 20%
Storage Temperature ℃-30 to +85
Operating Humidity
％RH
30 - 90 (No dewdrop)
Storage Humidity
％RH
10 - 95 (No dewdrop)
Vibration At no operating 10 - 55Hz (sweep for 1min.) 19.6m/s² constant, X, Y, Z 1hour each.
Shock Less than 392m/s² at no operating.
Cooling (*12) Convection cooling / forced air cooling (system air cooling) : 0.85m³/min
Isolation
Withstand Voltage Input-FG : 2kVAC(20mA), Input-Output : 3kVAC(20mA), Output-FG : 500VAC(100mA) for 1min.
Isolation Resistance More than 100M Ωat 25℃and 70%RH Output-FG : 500VDC
Standards
Safety Approved by UL60950-1, CSA60950-1, EN60950-1, EN50178 (OV II),
Designed to meet DENAN (Section 2) at 100VAC only .
PFHC Designed to meet IEC61000-3-2
EMI (*3) EN55011/EN55022-B, FCC-ClassB, VCCI-B
Immunity Designed to meet IEC61000-4-2, -3, -4, -5, -6, -8, -11
Mechanical
Weight typ g 650
Size (W x H x D) mm 106 x 36 x 225 (Refer to outline drawing)
ZWX 240


・All specifications are subject to change without notice.
(*1) Operating time at peak output is less than 5sec.
(Average output power and current are less than maximum output power and current.)
(*2) At total output power (Forced air) (V1=9.0A, V2=8.0A, V3=10.6A, V4=0.2A, V5=1.0A), Ta=25℃.
(*3) At total output power (Forced air).
(*4) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz).
(*5) Not applicable for the inrush current to Noise Filter for less than 0.2ms.
(*6) Please refer to Fig. A for measurement of line & load regulation and ripple voltage.
(*7) 85 - 265VAC, constant load.
(*8) No load-Full load, constant input voltage.
(*9) Avoid to operate at overload or short circuit condition for more than 30 seconds.
V1, V2, V3 : OCP circuit will shut down output except V5 with delay (more than 5s), manual reset (PS_ON reset or re power on).
V4 : Constant current limit with automatic recovery.
V5 : Constant current limit in conjunction with all output with automatic recovery.
(*10) OVP circuit will shut down output, manual reset (PS_ON reset or re power on).
(*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25℃.
(*12) At forced air cooling, standard mounting. Refer to output derating curve.
150mm
P.S.
A
A
A
A
A
Measuring Point
for Ripple & Noise.
AWG18×N
LOAD5
LOAD4
LOAD3
LOAD2
LOAD1
C5
C4
C3
C2
C1
C10
C9
C8
C7
C6
Measuring Point for
Vo and Line/Load Regulation.
Measure with JEITA RC-9131 probe.
Bandwidth of scope : 100MHz
PS_ON
COM
COM
COM
COM
COM
COM
V5
V4
V3
V2
V1
3.3V sense
Capacitance
C1, C2, C3, C4, C5 : Film Cap. 0.1 uF
C6, C7, C8, C9, C10 : Elec. Cap. 100 uF
Fig.A
ZWX 240

10
・All specifications are subject to change without notice.
ZWX240 Output Derating
OUTPUT DERATING CURVE (Convection Cooling)
OUTPUT DERATING CURVE (Forced Air Cooling)
DON'T USE
MOUNTING EMOUNTING DMOUNTING C
MOUNTING B
MOUNTING A
(STANDARD MOUNTING)
CN1 (INPUT) CN1 CN1 CN1
CN1
CN1
LOAD (%)
LOAD (%)
Ta (°C)
120
100
80
60
40
20
0
-10 0 10 20 30 40 50 60 70 80
Ta (°C)
120
100
80
60
40
20
0
-10 0 10 20 30 40 50 60 70 80
MOUNTING B-E
MOUNTING A
MOUNTING Ａ-E
ZWX 240