TE Connectivity PRO-CRIMPER III 2161732-1 User manual

Instruction Sheet
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All Rights Reserved
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TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com LOC B
408-32033
PRO-CRIMPER* III Hand
Crimping Tool Assembly 2161732-1
with Die Assembly 2161717-1 09 JAN 14 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Figure 1
1. INTRODUCTION
This instruction sheet provides application and
maintenance procedures for PRO-CRIMPER III Hand
Tool Assembly 2161732-1 and crimping die assembly
2161717-1. See Figure 1. The hand tool consists of
the die assembly and PRO-CRIMPER III Hand Tool
Frame Assembly 354940-1 (refer to Instruction Sheet
408-9930 for use and maintenance on the hand tool
frame). The die assembly can be purchased
separately, or purchased with the hand tool.
For information on connector part numbers and
connector assembly procedures, refer to the
appropriate instruction sheet packaged with the
connector.
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for reference only and
are not drawn to scale.
Read these instructions and all referenced materials
thoroughly before using the die and tool assembly.
2. DESCRIPTION (See Figure 2)
The die assembly features an anvil die and a crimper
die. When closed, the dies produce three crimping
chambers that crimp the ferrule of the connector. Each
die is held in the tool jaws with a single die-retaining
screw.
3. DIE INSTALLATION (Figure 2)
1. Close the tool handles until the ratchet releases;
then allow the tool handles to open FULLY.
2. Install anvil die in the moving jaw of the hand tool.
Align the die with the retaining screw hole; then
secure die with the button head cap screw. Do NOT
fully tighten.
3. Install crimper die in the stationary jaw of the
hand tool. Slowly close the tool handles, allowing
the die to align itself with the upper die. When dies
are properly aligned, securely tighten both screws.
PRO-CRIMPERIII
Frame Assembly
354940-1
The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed
primarily for field installation, repair, maintenance work, or prototyping in industrial,
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirement for handtools in the appropriate ApplicationSpecification (114-series),
but may not comply with other feature parameters of the specification.
TE Connectivity offers a variety of tools to satisfy your performance requirements.
For additional information, contact the Tooling Assistance Center at 1-800-722-1111.
Crimper Die
(Stationary)
Anvil Die
(Movable)
CrimpingDie
Assembly
2161717-1
Die
Retaining
Screws
NOTE
i
ORIGINAL INSTRUCTIONS

408-32033
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Rev B
Figure 2
4. CRIMPING PROCEDURE (Figure 3)
Prepare connector and cable according to the
instructions packaged with the connector, and proceed
as follows:
1. Close the tool handles until the ratchet releases,
then allow the handles to open FULLY.
2. Place connector in the appropriate crimping
section of dies as shown in Figure 3.
3. Close the tool handles until the ratchet releases;
then open the tool handles to remove the crimped
connector.
5. MAINTENANCE AND INSPECTION
5.1. Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or a clean, soft, lint-free
cloth. Do NOT use any objects that could damage
the dies or tool.
2. Make sure that the proper die-retaining screws
are properly secured.
3. When the dies are not in use, store them in a
clean, dry area.
4. Store the tool with the tool handles closed to
prevent objects from becoming lodged within the
jaws.
5.2. Inspection
1. Remove all lubrication and accumulated film from
the dies by immersing the dies in a suitable
commercial degreaser.
2. Make sure that the proper die retaining screws
and die components are properly secured.
Figure 3
3. Inspect the crimping surfaces for flattened,
chipped, worn, or cracked areas. If damage is
evident, the dies must be replaced. Refer to
Section 6, REPLACEMENT.
5.3. Measuring Die Opening
The die assembly will perform correctly as long as:
(1) the product specified is correct for the application,
(2) the specific die assembly is used, (3) the die
assembly has been measured to ensure that the
openings are correct, and (4) the tool has been
adjusted correctly. Figure 5 provides information on
die openings.
Ratchet
Die
Retaining
Screws
Stationary Jaws
Crimper Die
(Stationary)
Anvil Die
(Movable) Moving Jaw
Ratchet
Cable

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Rev B
Figure 4
5.4. Ratchet Adjustment (Figure 4)
The tool frame assembly ratchet mechanism features
an adjustment wheel with eight settings. If the crimp is
not acceptable, adjust the ratchet as follows:
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel from
the opposite side of the tool.
3. Observe the ratchet adjustment wheel. If a tighter
crimp is required, rotate the adjustment wheel
COUNTERCLOCKWISE to a higher-numbered
setting. If a looser crimp is required, rotate the
adjustment wheel CLOCKWISE to a lower-
numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the crimp is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
6. REPLACEMENT
PRO-CRIMPER III Hand Tool Assembly 2161732-1
and Die Assembly 2161717-1 are inspected before
shipment. TE recommends that the dies be inspected
immediately upon arrival at your facility to ensure that
the dies have not been damaged during shipment.
Order replacements through your TE Representative,
or call 1-800-526-5142, or send a facsimile of your
purchase order to 1-717-986-7605, or write to:
CUSTOMER SERVICE (38-35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105-3608
7. REVISION SUMMARY
•Changed text in Section 2 and art in Figure 3
Figure 5
Screwdriver
Lockscrew (Typ)
Ratchet
Adjustment
Wheel
.128 .151 .213
.128 .151 .213
5.41 ±0.05
[.213 ±.002]
3.84 ±0.10
[.151 ±.004]
3.25 ±0.10
[.128 ±.004] 10.16 [.400]
Ref
12.50 ±0.10
[.492 ±.004]

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Rev B
Tooling Compatible with Die Assembly 2161717-1
PRO-CRIMPER III Hand Tool Frame 354940-1
(Instruction Sheet 408-9930) SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851)
SDE Bench Terminator 1490076-2
(Customer Manual 409-10052) 626 Adapter 679304-1 (Instruction Sheet 408-4070)
Electro-Hydraulic (BT 3500 Battery-Hydraulic)
Hand Tool Kits 2031400-[ ]
(Customer Manual 409-10095) “C”-Head Assembly 2031450-1
(Instruction Sheet 408-10311)
Closed Head Assembly 2031460-1
(Instruction Sheet 408-10312)