TECO TK Series User manual

TK GUIDELINE
HEATER
INSTALLATION
MODELS :
TK500 – TK1000 – TK 2000
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BEFORE STARTING
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WARNING!
Before mounting the heater, make sure to install only heaters suitable for
chillers containing flammable gas (R290)
How to make sure:
1) check the name of the gas indicated on the technical label situated at the
back of the chiller. It can be R290 or R134A.
2) check the label on the Heater. There are two kind of heaters:
- KRES01# The heater that can’t be placed inside R290 chillers has the label:
“Warning, do not use with flammable gas R290” (img.1)
This heater can be placed inside R134a chillers.
- KRES02# The heater that must be placed inside R290 chillers has the label:
“OK, Suitable with flammable gas R290” (img.2)
If you don’t find one of these labels, please consider that the heater can’t be placed
in R290 chillers.
IMG.1
IMG.2

EQUIPMENT AND
INITIAL STEP
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EQUIPMENT
-Big Crosshead Screwdriver
-Small Crosshead Screwdriver
SPARE PARTS
-Heater KRES02# (spare part)
-Nylon washer 3.5.038
-Ring nut 2.4.124
INITIAL STEP
-Turn OFF the chiller and let it OFF for twenty minutes before
proceeding
-Disconnect the chiller from power supply
-Never touch internal part or dismount chiller when it is connected to
power supply to avoid potential electric shock.
-Disconnect chiller from water pipe, by using squeeze tube clamps
and let some water flow away from chiller exchanger.
HEATER NYLON WASHER RING NUT

STEP n. 1
Remove the conveyor from the top
part of the chiller.
You can see the metal black grid
and the red or grey fan support.
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Remove the air filter grid and air
filter from their position.
12
34

STEP n. 2
Using the screw-driver, remove
the 4 INOX screws indicated in
the picture
Remove the red or grey fan
support lifting it up from the
bottom edge.
Leave it temporarily on the
metal cover, as you can see in
the picture.
Pay attention not to hurt
yourself, the metal sheet is
sharp
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5 6
7 8

STEP n. 3
Disconnect:
-Power cable hot wire from
wago connector (brown or
black wire. See img.9-10-11)
-Power cable neutral wire from
wago connector (blue or white
wire. See img.9-10-11)
-Power cable ground wire from
wago connector (yellow-green
or green wire. See img.9-10-11)
-Compressor cable connector
(img.12)
-Probes green connector
(img.13-14)
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9 10 11
12 13 14
POWER
CABLE

STEP n. 4
Remove RJ45 cap and two little
screws from wifi-panel
(img.15-16-17).
It’s now possible to remove the
red or grey fan support.
Please see img.18.
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15 16 17
18

STEP n. 5
Unscrew the white cap and
remove it from the top of the
exchanger
(img.19)
Place the heater inside the
exchanger (img.21). Don’t forget
the nylon washer (img.20).
Screw very well the ring nut
(img.22)
Connect the heater to the cable
assembly that you find in the grey
or red fan support (img.23)
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19 20
21 22 23
NYLON
WASHER is different from
EPDM
GASKET

STEP n. 6
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Restore the wiring in the following order:
1) Wifi connector into chiller metal cover (two little
screws)
2) Compressor connector
3) Probe connector
4) Hot, neutral and ground wires of power cord into wago
connector following already connected wires color
(black or brown wire with other brown wire, white or
blue wire to other blue wire and green or yellow-green
wire to yellow-green wire)
Then assemble dismounting parts following the indicated
sequence:
5) Four inox screw (fix the fan support on the
metal cover)
6) Conveyor
7) Air filter
8) Air filter grid
1 2
4 4
4
3
5
7
8

STEP n.
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HE KS IN WATER IR UIT
Connect chiller joints to water pipes and turn on the pump.
Check that there is required real water flow trough chiller exchanger.
Minimum is 400 l/h for TK500
Minimum is 500 l/h for TK1000
Minimum is 600 l/h for TK2000
The real water flow is the effective flow of water that you find when aquarium is assembled
(when pumps and pipes are connected to tank and chiller). The real water flow is NOT the
nominal one, that you read on the pump (with H=0 m).
Never run the chiller without required water flow otherwise the heater will stop to work
permanently
HOW TO A TIVATE HEATING FUN TION (O1 PARAMETER)
Connect chiller to Power Supply
Turn on chiller display
Enter the programming mode by pressing SET+ARROW DOWN keys for more than 3 sec
(Hy or o1 will be displayed).
Find o1 parameter pressing ARROWS and display its value pressing SET.
Use ARROW to change o1 value from OFF to ON, then wait for 15 sec without pressing any
key. The water temperature will be displayed again and the heating function is now ON.