TECOM Pro-3200B User manual

1
Copyright © 2018, All Rights Reserved.
Ver: R01 D/C: 107-0322
Pro-3200B
Smart Portable Vibration
Diagnosis Instrument
Operation Manual

Tecom Smart Portable Vibration Diagnosis Instrument operation manual
Page 2
Table of contents
Measurement and diagnosis........................................................................................................4
Overview ............................................................................................................................................5
Pro-3200 portable vibration diagnosis instrument...............................................................7
1. System structure ..............................................................................................................7
2. System composition .......................................................................................................7
3. System capacity................................................................................................................8
4. Equipment wiring ............................................................................................................9
5. RS485 wiring ...................................................................................................................10
6. Power bank wiring.........................................................................................................12
7. Equipment dimension..................................................................................................12
8. Pro3200 portable vibration diagnosis instrument view.....................................13
9. AG-300 Plus2 view.........................................................................................................14
10. Power supply and cord of power bank view ......................................................15
11. TT-300 View ................................................................................................................16
12. TM-100 View...............................................................................................................17
13. Temperature Sensor & Transducer Installation Precautions.........................18
14. VB-200STU view.........................................................................................................20
15. Vibration gauge installation position (recommended)..................................21
16. Vibration gauge Installation Precautions...........................................................21
17. Installation Reference...............................................................................................22
Equipment setup............................................................................................................................26
1. Network setup................................................................................................................26
2. Account setup.................................................................................................................28
3. Wireless setup ................................................................................................................30
3.1 The wireless AP mode configuration (WiFi mode setup) ..................................31
3.2 WiFi mode setting.........................................................................................................35
4. Hardware setup..............................................................................................................39
APP software operation...............................................................................................................40

Tecom Smart Portable Vibration Diagnosis Instrument operation manual
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Pro-3200B Installation and Measurement Quick Guide 1-2-3
APP download and installation
Search and download [Pro-3200] from Apple Store or Google Play to install it on your
smartphone. Make sure the latter is connected to the Internet in advance.
Set up and connect your product in 5 steps
Open the instrument box, remove IoT Gateway AG-300 Plus2, power bank, Temp.
sensor & Transducer and vibration gauge, follow the following 1~5 steps to get your
product installed.
1. Connect output of power bank to DC input of IoT Gateway AG-300 Plus2, switch on
the power bank.
2. Wait until the green WLAN LED indicator lights up to proceed with WiFi connection
setup for your smartphone.
3. In [Setup], [WiFi] menu of your smartphone, look for WiFi access point name
"TECOM_XXXXXX", the 6-digit number "XXXXXX" contained in the name should
be the same of the last 6-digit of MAC address shown in SN label on the side of the
IoT Gateway AG-300 Plus2; if so, the WiFi network found by your smartphone is the
same one of your different; press "TECOM_XXXXXX" to start connecting; the
smartphone and your device connected successfully once the message
"Connected" prompted.
USB
(Built-in WiFi)
Power bank
1
3
4
2
1
RS485 (industrial standard)
Vibration gauge
IoT Gateway
Mobile device
5
Temp. sensor & Transducer
Connection between the two can be
established only if this 6-digit number
matches the one shown in
"TECOM_XXXXXX" shown in your WiFi
network.
1
2
1

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4. Connect vibration gauge USB port to the 1st and 2nd RS485 port of IoT Gateway
AG-300 Plus2, and connect Temp. sensor & transducer USB port to the 3rd RS485
port of IoT Gateway AG-300 Plus2.
5. Mount magnetic vibration gauge and magnetic temperature sensor to right
position of equipment for measurement.
Once step 1~5 executed successfully the connection is set and the smartphone is
ready for diagnosis operation.
Measurement and diagnosis
This device provides [Plug-and-play] fast connection diagnosis. Please power on the
power bank and IoT Gateway AG-300 Plus2 once step 2 [Setup and connection] is
done.
1. Enable the [Vibration diagnosis] APP on your smartphone
2. Auto log in the WiFi connected IoT Gateway AG-300 Plus2 without any parameter
setup as shown in figure below:
3. Execute vibration diagnosis operation with the help of APP wizard
Note: 1. Network security verification is required by remote login, which may include account setup
and registration; please consult technical service experience and refer to advanced operation
manual for this.
2. APP can choose 「MOTOR」, 「OTHERS」two categories of equipment,
「Motor」equipment can provide Real-Time Measurement, Measurement Analysis Diagnosis and
Report Management functions;
「OTHERS」provides functions such as Real-Time Measurement, Measurement and Measurement
report management, but does not provide Analysis and Diagnosis functions.
Click the Pro-3200
icon
3
1

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Overview
Tecom smart portable vibration diagnosis instrument is one of the most innovative
mobile maintenance products in the world. By making the most of IoT, sensor, and
management software technology it is designed to measure vibration of running E&M
equipment without extra power cord or network cable. With fully PnP based
convenience, it is ideal for small and medium size manufacturers and enterprises in
pursuing productivity 4.0.
Featuring IoT WiFi gateway (AG-300 Plus2), integrated vibration gauge VB-200STU,
power bank, temperature sensor (TM-100) & transducer (TT-300) and iOS/Android
platform available diversified smartphone APP (which can be downloaded, installed,
and used immediately), Tecom smart portable vibration diagnosis instrument system
is ideal for equipment installation or maintenance engineers for measuring
temperature and vibration at equipment power contact, electromechanical, rotary
machinery, and motor on the spot. In addition, it combines measurements made on
site with interactive analysis and diagnosis of the system to provide instant, helpful,
and effective target electromechanical equipment health analysis which, in turn, not
only enable easy manufacturing electromechanical equipment management and
upkeep in healthy status but also prevent hazardous system shutdown from
happening.
Tecom smart portable vibration diagnosis instrument may connect up to 2 vibration
gauges and 1 temperature sensor for multiple diagnoses at the same time. With a
breakthrough in vibration measurement concept, it integrates vibration measurement,
analysis, and diagnosis operation in one portable device to save working hours and
reduce onsite maintenance and repair time significantly.
Tecom smart portable vibration diagnosis instrument system may help acquiring full
first commissioning operation data that is critical for later maintenance and big data
analysis for manufacturer in future product release.

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In situ and instant vibration diagnosis information
Productivity 4.0
grade

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Pro-3200 portable vibration diagnosis instrument
1. System structure
2. System composition
(1) AG-300 Plus2: IoT Gateway x1
(2) VB-200STU: magnetic external vibration sensor (with USB cable) x2
(3) TM-100: magnetic temperature sensor (with RS485 cable) x1
(4) TT-300: temperature transducer (with USB cable) x1
(5) Power bank x1
(6) Power supply x1
(7) Smartphone APP (iOS, Android) (need to download and install on your own)
(8) Quick installation guide (electronic file)
(9) Portable vibration diagnostic carrying case and belt
(10) Other connection related accessories
VB-200STU
vibration gauge
IR temperature
sensor
VB-200STU
vibration gauge
Mobile Communication
IoT Gateway AG-300 Plus 2
Power bank
Tecom smart portable
vibration diagnosis instrument
Motor
Compressor
motor
Fan
mot
or
Generator
motor
Pump
(Built-in WiFi)
Vibration
diagnosis
instrument APP
Installation
Measure-
ment
Analysis
Diagnosis
Report
Target E&M
Equipments
TM-100 Temp. sensor
TT-300 Temp. Transducer

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Vibration diagnostic equipment picture
3. System capacity
1. The IoT Gateway AG-300 Plus2 of this portable vibration diagnosis instrument
may connect and sync up to:
2 vibration gauge (USB interfaced) and 1 temperature sensor & transducer
(USB interfaced)
sensor type: VB-200 STU, TM-100, TT-300
2. The smart phone may monitor up to 10 AG-300 Plus2 device at the same time
3. This portable vibration diagnosis instrument supports up to 10 users for
concurrent diagnosis
4. Capacity of power bank: 10050mAh
5. Fully charged power bank may support portable vibration diagnosis
instrument for 12 hours without stop

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4. Equipment wiring
Open portable vibration diagnosis instrument carrying case and belt, and connect
them according to wiring diagram shown below.
(1) Connect VB-200STU to AG-300 Plus2 with RS485(1/2), and connect TT-300 to the
AG-300 Plus2 with RS485(3).
(2) Connect the output power cord of power bank to AG-300 Plus2 DC Jack.
(3) WiFi connect smartphone to built-in WiFi router of AG-300 Plus2
(4) Mount (magnetic) vibration gauge to target equipment according to its installation
guidelines
(5) Mount (magnetic) temperature sensor to target equipment according to its
installation guide.
Once wired according to aforementioned diagram, your smartphone is now ready to
execute test, analysis, and diagnosis over target equipment with the "vibration
diagnosis" APP; follow the following diagram and steps (6)~(7) for computer and the
RS485#1
RS485#2
A
B
C
RS485
AG-300 Plus2
IoT Gateway
VB-200STU
Vibration gauge
VB-200STU
Vibration gauge
Power
bank
B-1
B-2
Temp. transducer TT-300
Temp. sensor TM-100
RS485#3
B-3

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Internet connection as required.
(6) Connect AG-300 Plus2 WAN port (blue) and LAN port of ADSL modem with
network cable
(7) Connect AG-300 Plus2 LAN port (yellow) and PC with network cable (for system
setup only)
5. RS485 wiring
(1) AG-300 Plus2
IoT Gateway AG-300 Plus2 supports up to 2 vibration gauge with RS485 (USB) and 1
temperature sensor & transducer with RS485 (USB), the connection as shown in figure
below:
A
B
C
RS485
C
A
AG-300 Plus2
ADSL modem
The Internet
IoT Gateway
Comput
er

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(2) VB-200STU
This portable vibration diagnosis instrument comes with 2 built-in vibration gauges
VB-200STU; featuring integrated RS485 cable and USB connector the latter may direct
connect to IoT Gateway AG-300 Plus2 as shown inthe figure below:
(3) TT-300 + TM-100
This portable vibration diagnosis instrument comes with 1 built-in temperature sensor
TM-100 & transducer TT-300; featuring integrated RS485 cable and USB connector
the latter may direct connect to IoT Gateway AG-300 Plus2 as shown inthe figure
below:
RS485 (USB) set 1
VB-200STU
RS485 (USB) set 2
VB-200STU
RS485 (USB) set 3
TT-300
RS485 (USB) set 4
Reserved
VB-200STU
VB-200STU vibration gauge
RS485(USB)
Magnetic vibration gauge
AG-300 Plus2
Target E&M
equipment (motor)

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6. Power bank wiring
This portable vibration diagnosis instrument comes with power bank power cord,
please connect DC Plug to DC jack of AG-300 Plus2 and USB connector to USB port in
power bank as shown in figure below:
7. Equipment dimension
(1) AG-300 Plus2 dimension: 130mm (length) x 90mm (width) x 36 mm (height)
(2) VB-200STU dimension: 30.5mm (length) x 30.5mm (width) x 11.5mm (height), 3M
cable
TM-100 Temp. sensor & TT-300 Temp. transducer
RS485(USB)
Magnetic Temp. Sensor & Transducer
AG-300 Plus2
Target E&M
equipment (motor)
Power bank power cord
Power bank
IoT Gateway AG-300 Plus2
DC power plug
USB

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(3) TT-300 dimension: 59mm (length) x 36mm(width) x 16mm (height), 40CM cable
(4) TM-100 dimension: 22Φ20mmt M3 x 10mm(height), 3M cable
(5) Power bank dimension: 90.5mm (length) x 59mm (width) x 22mm (height)
(6) Power supply dimension: 70mm (length) x 29mm (width) x 40mm (height)
(7) Vibration diagnosis instrument dimension: 360mm (length) x 260mm (width) x
75mm (height)
8. Pro3200 portable vibration diagnosis instrument view

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9. AG-300 Plus2 view

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10. Power supply and cord of power bank view

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11. TT-300 View

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12. TM-100 View

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13. Temperature Sensor & Transducer Installation Precautions
TT-300 Notes :
1. Please pay attention to the TT-300's ID setting and wiring before use. Incorrect
wiring may damage the TT-300.
2. When the TT-300 and AG300 Pus2 are used, the ID should be set to 15, which
means that the DIP switches are all ON, unless otherwise settings.
3. When using the TT-300 with other Gateways, it is OK to set the ID to 0. That is, the
DIP switches are all OFF.
TT-300Temp. Transducer
TM-100Temp. Sensor
RS-485(USB)

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4. Do not place the TT-300 in a corrosive gas or liquid environment.
5. The working environment temperature is -10℃~85℃.
6. Wires are not exposed after wiring to avoid short circuits.
TM-100 Notes：
1. Do not bend the TM-100 wire excessively. The tip of the magnetic head and the
Teflon line must not bend.TM-100.
2. The TM-100 magnetic head should be placed on the object to be measured with
a magnetic reaction (iron, nickel, cobalt) metal parts.
3. The TM-100 has a powerful magnet whose magnetic attraction forces other
magnetically responsive materials to collide with the TM-100, possibly damaging
the TM-100's magnetic tip. When placing and storing, please protect the
magnetic head.
4. The TM-100 magnetic head has strong magnets that will affect or interfere with
magnetic memory products such as magnetic cards and tapes. Please keep away
from these items and ensure that the contents of the magnetic card or tape are
not damaged.
Temperature measurement position (Recommended)
When measuring the temperature of the motor, place it on the casing close to the
coil winding in the center of the motor as much as possible, as shown in the
following figure:
Recommended
temperature
measurement
position
Magnetic Temp. Sensor & Transducer
TM-100 Temp. sensor & TT-300 Temp. transducer
Target E&M
equipment (motor)

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14. VB-200STU view
VB-200STU body with USB cable view: