TEINNOVA TECAI ELEMENT User manual

1-34
user manual ENG
Tecai electropneumatic brushing robot
Original manual translation

Tecai electropneumatic brushing robot 2-34
introduction
Dear customer:
Many thanks for having placed your trust in a quality product from
TEINNOVA.
This product has been developed with modern manufacturing
procedures and a range of measures to guarantee quality.
We endeavour to do everything possible so that you are satisfied
with this product and can work with it without any problems.
If you have any questions about this product please contact your
distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for
your equipment.
Consider this manual as part of the machine and always have it to
hand for future queries.
Our training services have been designed to support our clients in
achieving their objectives and together we develop training
programmes that suit their strategy.
We offer the possibility of providing companies with specific training
for using our equipment and training their operatives so that they can
perform the best service and thus contribute to the success of their
end clients. This includes aspects such as knowing how to draft a
good and objective budget, responding to specific problems that
might arise or offering a more professional and efficient service.
Thanks to manufacturing the cleaning equipment ourselves we
can control the quality and the performance of each machine we
manufacture at all times. This has allowed us to have very low repair
rates which have always been resolved by our own Technical
Assistance Service in very short time frames. The service is managed
by the same human team as the factory.
We have every type of replacement available for your equipment as
well as related accessories.
This instruction manual is protected by copyright. We reserve all rights, especially
the right to produce, translate and create using electronic systems.
Training services
Technical service
941445056941445056

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contents
symbols
safety warnings
conditions of use
know your machine
control panel
remote control
accessories and related equipment
operating instructions
transport
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6-34
7-34
8-34
9-34
10-34
11-34
17-34
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Tecai electropneumatic brushing robot 4-34
contents
maintenance and care
waste management
problem solving guide
technical specifications
conditions of the guarantee
declaration of compliance “CE”
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30-34
31-34
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Tecai electropneumatic brushing robot 5-34
All of the graphic symbols shown in this manual as well as those indicated
on the equipment itself are explained in this section. It is important to read
the text relating to these symbols with special care as it concerns personal
and equipment safety.
DANGER!
This symbol warns of a potentially dangerous situation that could cause
serious injuries or even death if the indicated instructions are not followed
appropriately. Ensure that you read all the instructions described in the
“Safety information” section.
WARNING!
This symbol warns of a potentially dangerous situation that could cause
mildormoderateinjuriesordamagetopropertyandpersonalinjuriesifthe
indicated instructions are not followed appropriately.
CAUTION!
This symbol warns of a situation that could cause damage to property
without causing personal injuries if the indicated instructions are not
followed appropriately.
IMPORTANT NOTE!
This symbol warns of information relating to the optimal use of the
equipment in order to avoid possible handling errors.
symbols

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The TECAI ELEMENT AUTO equipment must NOT be used for anything other than the uses outlined
in this instruction manual.
Before starting up the equipment ensure that all connections are correct.
Before starting up the equipment ensure that the brush is inside the duct to be cleaned.
Take care to place your TECAI ELEMENT AUTO on a smooth and stable surface. Lock the
front wheel brakes so that the machine remains stable while you work.
Persons operating the TECAI ELEMENT AUTO equipment must be sufficiently
trained.
Hold the hose firmly before starting the motor for the pneumatic brush. Always keep
a firm hold of the hose while working with the brush.
It is mandatory to use safety glasses in order to avoid the possibility of dust
splashing into the eyes of the operator.
Adequately secure the TECAI ELEMENT AUTO and lock the wheels when transporting it in a
vehicle.
Do not open the control box on your TECAI ELEMENT AUTO duct cleaning robot. In the event of
a breakdown, get in touch with TEINNOVA’s Technical Assistance Service on telephone number:
[phone].
safety warnings

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Any other use is completely
prohibited without written
permission from the manufacturer.
Do not, under any circumstances,
place the TECAI ELEMENT
AUTO in a horizontal position as
this will cause the machine to
break down
TECAI ELEMENT AUTO is an electropneumatic brushing machine for performing duct cleaning in air
conditioning systems, whether circular with diameters of 150-1000 mm or rectangular. The appropriate
accessories shall be available for each type of duct.
A 20 metre hose is included so 40 metres of the same tube can be cleaned from the same point in the
tube. It can be used in flues and extraction hoods.
It can be used in combination with the AIRNET320 compressed air generator or with the AR20
compressed air generator as shown in the usage diagram.
conditions of use
AR20
Compressed air
generator
TECAI ELEMENT AUTO
Electropneumatic brushing robot
for cleaning ducts.
KEY electric power supply
compressed air

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Components:
1- Carrying handle
2- Head
3- Simple brush coupler
4- Hose
5- Compressed air inlet
6- Power connection
7- Back wheel
8- Hose reel
9- Front brake
10- Compressed air duct
11- Front wheel
12- Front brake
13- Regulator system + lubricant
14- Compressed air duct
15- Display
16- ON / OFF
17- STOP (emergency stop)
know your machine
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56711 12
13
4
3
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1516
9
10
17
8

Tecai electropneumatic brushing robot 9-34
2 3 4
1
2
3
4
Main control panel:
Display
Control arrow keys
ON / OFF
STOP
ON/OFF button for activating/deactivating the equipment.
Emergency stop.
Control display (STOP, anti-clockwise rotation, clockwise
rotation and AUTO mode).
-STOP.
-Anti-clockwise motor rotation.
-Clockwise motor rotation.
-Automatic mode activation.
control panel
1

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Remote control panel:
remote control
1
3
4
5
2
STOP
Clockwise rotation
Release button
Anti-clockwise
rotation
Timer
This is for stopping the machine immediately.
Power up the Tecai brushing machine’s motor so that its
rotation movement is anti-clockwise.
Operate the timer on the Tecai brushing machine so that its
rotating movement lasts for the selected time.
Power up the Tecai brushing machine’s motor so that its
rotation movement is clockwise.
This is a safety measure for when starting the functions from
the control panel.The release button must be pressed in
order to start any of the functions apart from the STOP
button, which can be pressed without needing to press the
release button.
34
5
2
1
A23 battery
12V

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Accessories included:
accessories and related equipment
Pack of Allen keys for assembling and disassembling the components.
Cod. AC3303102
Special oil for air circuit lubricators. We advise that you use oil with an
SAE 20 classification in order to correctly maintain your TECAI
ELEMENT AUTO’s motor.
Cod. HE7300400
Pack of Allen keys
Lubricating oil
An 8 metre hose with standardised connectors, specifically for
supplying both compressed air and electricity to your TECAI ELEMENT
AUTOfromtheAR20compressedairgeneratorsuppliedby Teinnova.
Cod. AC3303104
Combined hose
A coupler where a specific type of brush is attached to the head of
your TECAI ELEMENT AUTO machine. It is very simple to assemble
this coupler and it is made up of four individual parts.
Cod. AC6470040
A coupler where two specific brushes are attached to the head of your
TECAI ELEMENT AUTO machine. It is very simple to assemble this
coupler and it is made up of four individual parts.
Cod. AC6470030
Simple coupler for brushes
Double coupler for brushes

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Optional accessories:
accessories and related equipment
Thick nylon brushes recommended for cleaning ducts with
grade 2 dust (heavy soiling).
Thick Nylon Brushes
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP2001020
CP2001025
CP2001030
CP2001035
CP2001040
CP2001545
CP2001550
CP2001560
CP2001570
CP2001580
Fine nylon brushes recommended for cleaning ducts with grade
1 dust (light soiling).
Fine Nylon Brushes
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP2000520
CP2000525
CP2000530
CP2000535
CP2000540
CP2000545
CP2000550
CP2000560
CP2001070
CP2001080

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accessories and related equipment
Five pack of fine nylon brushes recommended for cleaning ducts with
grade 1 dust (light soiling). The measurements of the brushes range
from a diameter of 200mm up to 600mm.
Five pack of thick nylon brushes recommended for cleaning ducts with
grade 2 dust (heavy soiling). The measurements of the brushes
range from a diameter of 200mm up to 600mm.
Pack of Fine Nylon Brushes
Pack of Thick Nylon Brushes
200
300
400
500
600
200
300
400
500
600
Dimensions
Dimensions
Code
Code
Mat.
Mat.
Nylon
fino
Nylon
grueso
mm
mm
in
in
7,87
11,81
15,75
19,69
23,62
7,87
11,81
15,75
19,69
23,62
CP2000520
CP2000530
CP2000540
CP2000550
CP2000560
CP2001020
CP2001030
CP2001040
CP2001550
CP2001560

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accessories and related equipment
Packoffivefinenylonbrushesandfivethicknylonbrushesrecommended
for cleaning square and rectangular ducts. The measurements of the
brushes range from a diameter of 200mm up to 600mm.
Square Pack
These brushes are used in combination with the double
brush adapter. This allows you to effectively clean the flat
sides of the ducts and the corners.
200x300
300x400
400x600
500x700
600x800
Ducts Thick nylon - Fine nylon Code
mm in
7,87x11,81
11,81x15,75
15,75x23,62
19,69x27,56
23,62x31,5
CP2001020 - CP1000530
CP2001030 - CP2000540
CP2001040 - CP2000560
CP2001550 - CP2001070
CP2001560 - CP2001080

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accessories and related equipment
A remote control which can be used to operate your TECAI ELEMENT
AUTO.
Cod. AC3101205
Remote control
An 8 metre hose with standardised connectors, specifically for
supplying compressed air to your TECAI ELEMENT AUTO. The
connectors correspond to those found on the equipment provided by
TEINNOVA.
Cod. AC3303101
Compressed air supply hose
1.5 8 metre cable. The machine’s power supply is effected through
a specific connector for supplying power to your TECAI ELEMENT
AUTO. The connection to mains electricity corresponds to the
standard outlets.
Cod. 999330053
Electric power supply cable

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accessories and related equipment
Related equipment:
Vane compressor that generates an output of compressed air of
240 litres at 5 bar.
220V 50Hz; Cod. TG3330201
110V 60Hz; Cod. TG3330500
Oil-free double piston compressor that generates an output of
compressed air of 200 litres at 5 bar.
220V 50Hz; Cod. TG3330100
110V 60Hz; Cod. TG3330101

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The head of your TECAI ELEMENT AUTO has been designed bearing in mind the possibility of
incorporating special brushes. These allow the work to be carried out more efficiently and more
comfortably. These brushes are supplied exclusively by Teinnova.
Steps to install the TECAI ELEMENT AUTO correctly:
Assembling the brush:
Positioning your TECAI ELEMENT AUTO:
1
operating instructions
2
Place your TECAI ELEMENT AUTO on a smooth and
stable surface. Once the machine has been positioned in the
best place for performing the work, lock the front wheels so that
the machine remains stable.
Place the retention ring as shown in the image.

Tecai electropneumatic brushing robot 18-34
operating instructions
Place the brush as shown in the image.
Place the second retention ring and press the closing knob into
place as shown in the image.
Align the retention hole on the brush with the reten-
tion pin on the ring that was placed in the previous
step for assembly.
Release the closing knob and remove the second retention disk
as shown in the image.

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operating instructions
Remove the retention ring as shown in the image.
Remove the brush as shown in the image.

Tecai electropneumatic brushing robot 20-34
operating instructions
The TECAI ELEMENT AUTO equipment must be used in combination with a compressed air generator in
order to work. This compressed air generator should have a minimum output of 200/m at 5 bar. It is recom-
mended to use a compressed air generator sold by TEINNOVA.
It is connected by using the compressed air supply hose. The connection should be made when your TECAI
ELEMENT AUTO is switched off.
Connect the compressed air connector on the combined hose
to the compressed air outlet on whichever compressor is going
to be used. In this image, the connection is made with the AR20
compressed air generator.
Connect the compressed air connector on the combined hose
to your TECAI ELEMENT AUTO. After making the connection,
open the shut off valve. In this image, the shut off valve is in the
open position.
Connecting your TECAI ELEMENT AUTO to the compressed air generator:
3