TEINNOVA Tecai rotair User manual

Electric brushing robot
user manual EN
rotair
original manual translation
rot

Electric brushing robot 2-33
rotair
introduction
Training service
Technical service
Thank you very much for placing your trust in a quality product from TEINNOVA.
This product is manufactured using modern production processes and extensive
quality assurance measures.
We try to do everything possible to ensure that you are satisfied with this product and
can work with it without any problems.
If you have any questions about this product, please contact your dealer or our
company directly.
Before operating the machine, carefully read the operating instructions for your
equipment.
Please consider this manual as part of the machine and keep it handy for future
reference.
We offer the option of providing companies with specific training in the use of
our equipment and training their operators to provide the best service and thus
contribute to the success of their end customers.
Aspects such as knowing how to draw up a good estimate objectively, responding to
specific problems that may arise, or offering a more professional and efficient service.
Thanks to our own manufacturing of cleaning equipment we can control at all times
the quality and performance of each machine we manufacture, and this has allowed
us to have very low repair ratios which have always been solved with our own
Technical Service led by the same team that manufactures it, and in very short
periods of time.
We have all types of spare parts for your equipment, as well as related accessories.
These operating instructions are protected by copyright. We reserve all rights, in particular the right of
production, translation and processing with electronic systems.
Dear customer:
©

Electric brushing robot 3-33
rotair
symbology
safety warnings
conditions of use
know your machine
control panel
accessories and related equipment
operating instructions
5-33
6-33
7-33
8-33
9-33
11-33
16-33
remote control
10-33
index

Electric brushing robot 4-33
rotair
transport
maintenance and care
waste management
technical specifications
CE declaration of conformity
28-33
29-33
30-33
31-33
33-33
warranty conditions
32-33
index

Electric brushing robot 5-33
rotair
symbology
DANGER!
WARNING!
CAUTION!
IMPORTANT NOTE!
All the existing graphic symbols in this manual as well as those indicated on the equipment itself are explained
in this section, it is important to read with special attention the text related to this symbology since it is related to
personal and equipment safety.
This symbol alerts you to a potentially hazardous situation which can result in
death or serious injury if the instructions are not followed properly. Be sure to
read all instructions described in the “Safety Information” section.
This symbol alerts you to a potentially hazardous situation which may result in
minor or moderate injury, or property damage resulting in personal injury if you
do not properly follow the instructions.
This symbol alerts you to a situation that may result in property damage
without personal injury if you do not properly follow the instructions.
This symbol alerts you to information regarding the optimal use of the
equipment to avoid possible misuse.

Electric brushing robot 6-33
rotair
The ROTAIR equipment must NOT be used for purposes other than those described in this instruction
manual.
Before starting up the equipment, make sure that all connections are correct.
Before starting the equipment, make sure that the brush is inside the duct to be cleaned.
Be careful to place your ROTAIR on a smooth and stable surface. Lock the brakes on the rear wheels so
that the machine remains stable while working.
Persons operating ROTAIR equipment must be sufficiently trained.
Hold the hose firmly before operating the brush motor. Keep a firm grip on the hose at all times while
operating the brush.
Safety goggles must be worn to prevent dust splashes from reaching the operator’s eyes.
Properly tie down the ROTAIR and activate the wheel lock during transport in a vehicle.
Keep objects, loose clothing, hair etc. Away from moving parts of the machine.
Do not handle the equipment with wet or damp hands.
Do not use the equipment in environments with liquid fuels.
To avoid electric shock, never expose the equipment to rain. Store the equipment indoors in a cool, dry
place.
Do not open the control box of your ROTAIR duct cleaning robot. In the event of a fault, please contact
TEINNOVA’s Technical Assistance Service on [phone].
safety warnings

Electric brushing robot 7-33
rotair
Any other use is strictly prohibited
without the written permission of
the manufacturer.
Donotplacethedeviceinahorizontal
position under any circumstances,
as this could lead to malfunctions.
ROTAIR is an electric brushing machine for the cleaning of air-conditioning ducts, both circular, with diameters
of 200-600 mm, and rectangular.
Appropriate fittings shall be provided for each duct.
It can be used in flues and extraction hoods.
conditions of use
rotairrotair
Electric brushing robot for duct
cleaning
LEGEND power supply

Electric brushing robot 8-33
rotair
Components:
1- Control panel
2- LED strip
3- On/Off button
4- Control bracket
5- Power cable support
6- Reel rotation lock
7- Rear wheel brake
8- Front wheel
9- Resettable fuse
10- Electrical connection
11- HMI screen
12- Emergency stop button
13- Brush
14- Brush coupling
know your machine
12
7
6
10
3
1
11
13
8
14
2
4
5
9

Electric brushing robot 9-33
rotair
Main control panel:
control panel
1
2
3
General Switch
Touch screen
Emergency Mushroom
Switching the equipment on and off
Emergency stop
The equipment is controlled via the touch screen.
4LED Strip Indicates the status of the machine

Electric brushing robot 10-33
rotair
remote control
Remote control:
2
3
4
1
5
Unlock button
Right Turn
STOP
Left Turn
Timer
Button for activating the above functions. In order to start a
function, both buttons must always be pressed at the same
time.
Operate the motor of the ROTAIR planing machine so that its
rotational movement is counterclockwise.
Operate the timer on the ROTAIR brushing machine so that its
rotary movement lasts for the selected time.
General shutdown of any system in operation.
Operate the motor of the ROTAIR planing machine so that its
rotational movement is clockwise.
1 Battery12V.
Alkaline 23A
5
2
4
1
3
A

Electric brushing robot 11-33
rotair
Accessories included:
accessories and related equipment
Coupling in which a specific type of brush is mounted to the head of your
ROTAIR machine. The assembly of this coupling is very simple and consists of
four individual parts.
Cod. AC6470050
Single brush adapter
Rotating flexible shaft of 20 meters for the realization of the brushing function
of your ROTAIR. Connections to the machine are made by means of individual
quick connectors.
Cod. AC3303610
Rotating flexible shaft
Spare parts kit for the different brush adapters of your ROTAIR.
Cod. AC3303609
Brush adapter spare parts kit

Electric brushing robot 12-33
rotair
Optional accessories:
accessories and related equipment
Remote control unit with which you can operate your ROTAIR equipment.
Cod. AC3303605
Remote control
Manual system with which the machine head is centred in the duct. Depending
on the size of the duct in which the work is to be carried out, the legs must be
slid to adapt correctly to the duct.
The range of use is from 300mm to 600mm diameter.
Cod. AC3101500
ROTAIR Manual centring device
Anti-breakage protector for the shaft and hose of your ROTAIR equipment.
Cod. AC3303112
Protective weatherstrip of 5 meters for registration.
Cod. AC6134102
Anti-breakage protector
Protective weatherstrip

Electric brushing robot 13-33
rotair
accessories and related equipment
Fine nylon brushes recommended for cleaning ducts with grade 1 dust (low
soiling).
Fine NYLON Brushes
200
250
300
350
400
450
500
600
Dimensions
Cod.mm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
CP2010520
CP2010525
CP2010530
CP2010535
CP2010540
CP2010545
CP2010550
CP2010560
Coarse nylon brushes recommended for cleaning ducts with grade 2 dust (high
soiling).
Thick NYLON Brushes
200
250
300
350
400
450
500
600
Dimensions
Cod.mm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
CP2021020
CP2021025
CP2021030
CP2021035
CP2021040
CP2021545
CP2021550
CP2021560

Electric brushing robot 14-33
rotair
accessories and related equipment
Pack of 5 fine nylon brushes recommended for cleaning ducts with grade 1 dust
(low dirt). The brushes range in size from 200mm to 600mm diameter.
Cod. CP2110505
Fine NYLON Brushes Pack
200
300
400
500
600
Dimensions
Cod.mm in
7,87
11,81
15,75
19,69
23,62
CP2010520
CP2010530
CP2010540
CP2010550
CP2010560
Double row Nylon brushes. One row is the same size as the duct height, while
the other requires a specific dimension to achieve effective brushing in the
corner.
NYLON square duct brushes
200
250
300
350
400
500
600
Dimensions
Cod.mm in
7,87
9,84
11,81
13,78
15,75
19,69
23,62
CP2032030
CP2032535
CP2033040
CP2033550
CP2034055
CP2034060
CP2034070

Electric brushing robot 15-33
rotair
accessories and related equipment
Pack of 5 coarse nylon brushes recommended for cleaning ducts with grade
2 dust (high dirt). The brushes range in size from 200mm to 600mm diameter.
Cod. CP2201015
Thick NYLON Brushes Pack
200
300
400
500
600
Dimensions
Cod.mm in
7,87
11,81
15,75
19,69
23,62
CP2021020
CP2021030
CP2021040
CP2021550
CP2021560
Pack of 5 double row nylon brushes recommended for cleaning square and
rectangular ducts. The brushes range in size from 200mm to 500mm diameter.
Cod. CP2300510
Square Pack
200
300
350
400
500
Dimensions
Cod.mm in
7,87
11,81
13,78
15,75
19,69
CP2032030
CP2033040
CP2033550
CP2034055
CP2034060

Electric brushing robot 16-33
rotair
Steps for a correct installation of your ROTAIR:
Fitting your ROTAIR:
1
Place your ROTAIR on a smooth and stable surface. Once the
machine is in an optimal position for the work to be carried out, lock
the brakes on the rear wheels so that the machine remains stable.
operating instructions
Connection to the mains:
2
Remove the electrical connection cable from the brackets and
connect it to the mains.

Electric brushing robot 17-33
rotair
operating instructions
Align the brush retaining hole in the disc retaining bolt
placed in the previous assembly step.
Brush assembly:
3
The head of your ROTAIR is designed taking into account the possibility of incorporating special brushes with
which the work can be carried out more efficiently and comfortably. These brushes are only supplied by
TEINNOVA.
Fit the first retaining disc as shown in the figure.
Position the brush as shown in the figure.
Fit the second retaining disc and tighten the locking knob as shown
in the figure.

Electric brushing robot 18-33
rotair
operating instructions
Release the locking knob and remove the second retaining disc as
shown in the figure.
Remove the brush as shown in the figure.
Remove the retaining disc as shown in the figure.

Electric brushing robot 19-33
rotair
operating instructions
Assembly of the centring device:
4
Mount the body of the centring device on the hose end of your
ROTAIR as shown in the figure and fix it with two knobs.
Make sure to set it at 370mm, as shown in the picture, so that the work
is done properly.
Position the legs of the centring device by opening the positioners,
adjusting them to the size of the duct where the work is to be
carried out. Release the positioners to fix them.
There are two types of legs, one for square ducts, which are larger,
and one for circular ducts, which are smaller.
Both will be marked to avoid any confusion.
370

Electric brushing robot 20-33
rotair
operating instructions
Unlock the hose reel brake:
Once the work is completed, pick up the hose and lock the reel
brake of your ROTAIR as shown in the figure.
Unlock the reel brake of your ROTAIR as shown in the figure. Once
the reel is released, release the necessary metres to place the brush
inside the duct and start working.
5
Remember not to operate the brush when it is outside
the duct as this may cause damage to persons or
objects.
DO NOT subject the hose to very tight angle bends, as
this may break the reinforcement guide inside the hose.