Tek-Trol TEK-VOR 1300C User manual

Technology Solutions
TOR 1300C
EK-V
Instruction Manual
Vortex Mass Flowmeter
Document Number: IM-1300C
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NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
© COPYRIGHT Tek-Trol LLC 2021
No part of this publication may be copied or distributed, transmitted, transcribed, stored in a
retrieval system, or translated into any human or computer language, in any form or by any means,
electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express
written permission. The information contained in this manual is subject to change without notice.
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Table of Contents
1Safety Instructions ....................................................................................................3
1.1 Intended Use ...............................................................................................................3
1.2 Certification.................................................................................................................3
1.3 Safety Instructions from the Manufacturer ...................................................................3
1.3.1 Disclaimer..........................................................................................................................3
1.3.2 Product Liability and Warranty .........................................................................................3
1.3.3 Information Concerning the Documentation....................................................................3
1.4 Safety Precautions .......................................................................................................3
1.5 Packaging, Transportation and Storage.........................................................................4
1.5.1 Packaging...........................................................................................................................4
1.5.2 Transportation...................................................................................................................4
1.5.3 Storage ..............................................................................................................................5
1.5.4 Nameplate.........................................................................................................................5
2Product Description ..................................................................................................6
2.1 Introduction ................................................................................................................6
2.2 Measuring Principle .....................................................................................................6
2.3 Specifications...............................................................................................................8
2.4 Dimensional Drawings .................................................................................................8
2.5 Model Chart...............................................................................................................13
3Installation..............................................................................................................14
3.1 General Notes on Installation .....................................................................................14
3.2 Safety Precautions .....................................................................................................14
3.3 Installation Condition.................................................................................................15
4Electrical Installation............................................................................................... 18
4.1 Terminal Board ..........................................................................................................18
4.2 Wiring for a 5-Terminal Board ....................................................................................19
4.2.1 Wiring for a 3-Wire Pulse Output....................................................................................19
4.2.2 Wiring for a 2-Wire HART with 4 to 20mA......................................................................20
4.2.3 Wiring for RS485 .............................................................................................................20
4.3 Wiring for a 12-Terminal Board ..................................................................................20
4.3.1 Wiring for a 3-Wire Pulse Output....................................................................................20
4.3.2 Wiring for a 3-Wire HART with 4 to 20mA......................................................................21
4.3.3 Wiring for a 4-Wire HART with 4 to 20mA......................................................................22
4.3.4 Wiring for RS485 .............................................................................................................22
5Operation ...............................................................................................................23
5.1 Display ......................................................................................................................23
5.1.1 Introduction to the Multi-Functional LCD Display ..........................................................23
5.1.2 Units of the Variable Displayed.......................................................................................24
5.1.3 Three Button Setting .......................................................................................................24
5.1.4 Total Flow Display ...........................................................................................................25
5.1.5 Modes..............................................................................................................................25
5.2 Parameter Setting......................................................................................................26
5.2.1 Code Setting ....................................................................................................................26
5.2.2 Digit Setting.....................................................................................................................27
5.2.3 Setting Address ...............................................................................................................28
5.2.4 Example of Setting ..........................................................................................................32
5.2.5 Password Setting Instruction ..........................................................................................32
5.3 Communication using RS485 MODBUS .......................................................................33
5.4 Bluetooth Access........................................................................................................39
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5.4.1 How to download the application...................................................................................39
5.4.2 Access the application.....................................................................................................39
5.4.3 Utilize the application .....................................................................................................39
6Maintenance........................................................................................................... 40
6.1 How to Rotate Transmitter Head................................................................................40
6.2 Replace a Transmitter Circuit Board............................................................................40
6.3 Replace the Pressure Sensor.......................................................................................41
7Troubleshooting......................................................................................................41
7.1 Troubleshooting Table ...............................................................................................41
7.2 Self-Diagnostic Messages ...........................................................................................43
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1Safety Instructions
1.1 Intended Use
Tek-Vor 1300C is primarily used to measure volumetric flow rate of gas, steam, and liquids. It is
suitable for SIP and CIP process in food, beverage, and pharmaceutical industries. It is also used
in water and wastewater industry.
The volumetric flow rate, temperature, pressure and density of any liquid, gas or steam are
measured as an option. From these parameters, Tek-Vor 1300C can calculate the mass flow rate.
1.2 Certification
General purpose IP67/NEMA 4X
1.3 Safety Instructions from the Manufacturer
1.3.1 Disclaimer
The manufacturer will not be held accountable for any damage that happens by using its
product, including, but not limited to direct, indirect, or incidental and consequential damages.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer has the right to modify the content of this document, including the
disclaimer, at any time for any reason without prior notice, and will not be answerable in any
way for the possible consequence of such changes.
1.3.2 Product Liability and Warranty
The operator shall bear authority for the suitability of the device for the specific application.
The manufacturer accepts no liability for the consequences of misuse by the operator. Wrong
installation or operation of the devices (systems) will cause the warranty to be void. The
respective Terms and Conditions of Sale, which forms the basis for the sales contract shall also
apply.
1.3.3 Information Concerning the Documentation
To prevent any injury to the operator or damage to the device it is essential to read the
information in this document and the applicable national standard safety instructions. This
operating manual contain all the information that is required in various stages, such as product
identification, incoming acceptance and storage, mounting, connection, operation, and
commissioning, troubleshooting, maintenance, and disposal.
1.4 Safety Precautions
You must read these instructions carefully prior to installing and commissioning the device.
These instructions are an important part of the product and must be kept for future reference.
Only by observing these instructions, optimum protection of both personnel and the
environment, as well as safe and fault-free operation of the device can be ensured.
For additional information that are not discussed in this manual, contact the manufacturer
Warnings and Symbols Used
The following safety symbol marks are used in this operation manual and on the instrument.
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WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE
Indicates that operating the hardware or software in this manner may damage it or
lead to system failure.
1.5 Packaging, Transportation and Storage
1.5.1 Packaging
The original package consists of
1. Tek-Vor 1300C Vortex Flowmeter
2. Documentation
NOTE
Unpack and check the contents for damages or signs of rough handling. Report
damage to the manufacturer immediately. Check the contents against the packing
list provided.
1.5.2 Transportation
•Avoid impact shocks to the device and prevent it from getting wet during transportation.
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•Verify local safety regulations, directives, and company procedures with respect to
hoisting, rigging, and transportation of heavy equipment.
•Transport the product to the installation site using the original manufacturer’s packing
whenever possible.
1.5.3 Storage
If this product is to be stored for a long period of time before installation, take the following
precautions:
•Store your product in the manufacturer’s original packing used for shipping.
•Storage location should conform to the following requirements:
oFree from rain and water
oFree from vibration and impact shock
oAt room temperature with minimal temperature and humidity variation
•Before storing a used flowmeter remove any fluid from the flowmeter line
completely. Properties of the instrument can change when stored outdoors.
1.5.4 Nameplate
The nameplate lists the order number and other important information, such as design details
and technical data
Note
Check the device nameplate to ensure that the device is delivered according to
your order. Check for the correct supply voltage printed on the nameplate.
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2Product Description
This section covers the reference and specification data, as well as ordering information.
2.1 Introduction
Tek-Vor 1300C Vortex Flowmeter (also called a Vortex Shedding Flowmeter) is a versatile
instrument that calculates the mass flow, volumetric flow rate, temperature, and pressure and
density of any liquid, gas, or steam through a pipeline.
2.2 Measuring Principle
This flowmeter operates on the principle of Karman Vortex Street, any medium passing through
the pipeline flows around the bluff body and sheds a series of alternating vortices on each side
of the body. This phenomenon is referred to as Vortex Shedding. These vortices shed
downstream of the bluff body and dissipate as they flow further. This pattern of vortices is called
a Karman Vortex Street (also called a Von Karman Vortex Street).
A Vortex Flowmeter primarily consists of a bluff body, a sensor assembly, and a transmitter. A
bluff body or a shedder is nothing but a non-streamlined object or a barrier placed
perpendicular to the axis of the pipeline, around which the medium flows.
Calculation of volumetric flow rate
The frequency of the vortices, i.e., the number of vortices shed per second, is directly
proportionate to the velocity of the medium. This Vortex Shedding Frequency is used to
calculate the mass flow as well as the volume flow. The sensor assembly records the pressure
and velocity oscillations generated on each side of the bluff body by the vortices and generate
a digital linear output signal. The Vortex Shedding Frequency is calculated using the following
formula:
𝒇 = 𝑺𝒕 × 𝑽
𝒅
Where,
f = Frequency of Vortex Shedding
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St= Strouhal Number
V = Flow Velocity
d = Width of the Bluff Body
The Vortex Shedding frequency is directly proportional to the velocity of any given bluff body
diameter.
𝒇 = 𝒌 × 𝑽
Where,
k = A constant for all fluids on the given design of flowmeter
Hence,
𝑽 = 𝒇
𝒌
Then the volumetric flow rate can be calculated by using the formula:
𝒒𝒗= 𝑨 × 𝒇
𝒌
Where,
A = Area of flowmeter bore
NOTE
Strouhal’s Number is constant across a wide range of Reynold’s number
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2.3 Specifications
2.4 Dimensional Drawings
•Size and Dimension for Wafer Type
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D
(Size)
In.
(mm)
K
(Pipe
OD)
In.
(mm)
L (Pipe
length)
In.
(mm)
W
(Flange
screw
hole
distance)
In.
(mm)
C (Flange
thickness)
In.
(mm)
M (Screw
hole
diameter)
In.
(mm)
N
(Screw
qty.)
Meter
height
In.
(mm)
Flange
OD
In.
(mm)
1"
(25)
3.58"
(91)
2.55"
(65)
3.93"
(100)
0.70" (18)
0.51" (13)
4
11.35"
(288.5)
5.11"
(130)
1½"
(40)
3.30"
(84)
2.55"
(65)
4.72"
(120)
20" (0.78)
0.51" (13)
4
11.63"
(295.5)
5.70"
(145)
2"
(50)
3.7"
(94)
2.55"
(65)
5.19"
(132)
0.86" (22)
0.66" (17)
4
11.85"
(301)
6.29"
(160)
3"
(80)
4.27"
(120)
2.55"
(65)
6.29"
(160)
0.94" (24)
0.66" (17)
6
12.44"
(316)
7.55"
(192)
4"
(100)
5.51"
(140)
3.54"
(90)
7.48"
(190)
0.94" (24)
0.66" (17)
8
12.87"
(327)
9.05"
(230)
6"
(150)
7.48"
(190)
2.55"
(65)
9.44"
(240)
1.10" (28)
0.82" (21)
8
13.89"
(353)
11.02"
(280)
8"
(200)
9.44"
(240)
3.34"
(85)
11.65"
(296)
1.10" (28)
0.82" (21)
12
14.88"
(378)
13.18"
(335)
10"
(250)
11.41"
(290)
3.93"
(100)
13.93"
(354)
1.10" (28)
0.82" (21)
12
15.90"
(404)
15.94"
(405)
12"
(300)
13.38"
(340)
4.72"
(120)
16.22"
(412)
1.18" (30)
0.82" (21)
12
16.88"
(429)
18.11"
(460)
•Size and Dimension for Flanged Type (150# ANSI)
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D
(Size)
In.
(mm)
K (pipe
OD)
In.
(mm)
L (Pipe
length)
in. (mm)
W
(Flange
screw
hole
distance)
In.
(mm)
C (Flange
thickness)
In.
(mm)
M (Screw
hole
diameter)
In.
(mm)
N
(Screw
qty.)
Meter
height
In.
(mm)
1"
(25)
4.33"
(110)
7.08"
(180)
3.12"
(79.4)
0.57"
(14.7)
0.62"
(16)
4
11.63"
(295.5)
1½"
(40)
4.92"
(125)
7.08"
(180)
3.87"
(98.4)
0.70"
(17.9)
0.62"
(16)
4
11.90"
(302.5)
2"
(50)
5.90"
(150)
7.08"
(180)
4.75"
(120.7)
0.76"
(19.5)
0.74"
(19)
4
12.08"
(307)
3"
(80)
7.48"
(190)
7.87"
(200)
6"
(152.4)
0.95"
(24.3)
0.74"
(19)
4
12.86"
(326)
4"
(100)
9.05"
(230)
8.66"
(220)
7.5"
(190.5)
0.95"
(24.3)
0.74"
(19)
8
13.22"
(336)
6"
(150)
11.02"
(280)
8.66"
(220)
9.5"
(241.3)
1.01"
(25.9)
0.86"
(22)
8
14.17"
(360)
8"
(200)
13.58"
(345)
8.66"
(220)
11.75"
(298.5)
1.14"
(29)
0.86"
(22)
8
15.15"
(385)
10"
(250)
15.94"
(405)
9.84"
(250)
14.25"
(362)
1.20"
(30.6)
0.98"
(25)
12
16.24"
(412.7)
12"
(300)
19.09"
(485)
11.81"
(300)
17"
(431.8)
1.26"
(0.62)
0.98"
(25)
12
17.53"
(445.4)
•Size and Dimension for Multi-Variable Wafer Type
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Size
In.
(mm)
K (pipe
OD)
In.
(mm)
L (Pipe
length
) In.
(mm)
W
(Flang
e
screw
hole
distan
ce) In.
(mm)
C
(Flang
e
thickn
ess) In.
(mm)
M
(Screw
hole
dia-
meter)
In.
(mm)
N
(Screw
qty.)
Meter
height
In.
(mm)
Flange
OD
In.
(mm)
H2
conde
nsatio
n pipe
height
In.
(mm)
L1
conde
nsatio
n pipe
length
In.
(mm)
1"
(25)
3.58"
(91)
2.55"
(65)
3.93"
(100)
0.70"
(18)
0.51"
(13)
4
11.35"
(288.5)
5.11"
(130)
5.74"
(146)
5.35"
(136)
1½"
(40)
3.30"
(84)
2.55"
(65)
4.72"
(120)
20"
(0.78)
0.51"
(13)
4
11.63"
(295.5)
5.70"
(145)
6.21"
(57.8)
5.07"
(129)
2"
(50)
3.7"
(94)
2.55"
(65)
5.19"
(132)
0.86"
(22)
0.66"
(17)
4
11.85"
(301)
6.29"
(160)
6.61"
(168)
4.88"
(124)
3"
(80)
4.27"
(120)
2.55"
(65)
6.29"
(160)
0.94"
(24)
0.66"
(17)
6
12.44"
(316)
7.55"
(192)
8.11"
(206)
4.29"
(109)
4"
(100)
5.51"
(140)
3.54"
(90)
7.48"
(190)
0.94"
(24)
0.66"
(17)
8
12.87"
(327)
9.05"
(230)
8.54"
(217)
3.89"
(99)
6"
(150)
7.48"
(190)
2.55"
(65)
9.44"
(240)
1.10"
(28)
0.82"
(21)
8
13.89"
(353)
11.02"
(280)
10.55"
(268)
3.89"
(99)
8"
(200)
9.44"
(240)
3.34"
(85)
11.65"
(296)
1.10"
(28)
0.82"
(21)
12
14.88"
(378)
13.18"
(335)
12.51"
(318)
3.89"
(99)
10"
(250)
11.41"
(290)
3.93"
(100)
13.93"
(354)
1.10"
(28)
0.82"
(21)
12
15.90"
(404)
15.94"
(405)
14.52"
(369)
3.89"
(99)
12"
(300)
13.38"
(340)
4.72"
(120)
16.22"
(412)
1.18"
(30)
0.82"
(21)
12
16.88"
(429)
18.11"
(460)
16.49"
(419)
3.89"
(99)
•Size and Dimension for Multi-Variable Flanged Type (150# ANSI)
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D
(Size)
in.
(mm)
K
(Pipe
OD)
in.
(mm)
L
(Pipe
length)
in.
(mm)
W
(Flange
screw
hole
distance)
in.
(mm)
C
(Flange
thickness)
in.
(mm)
M (Screw
hole
diameter)
in.
(mm)
N
(Screw
qty.)
Meter
height
in.
(mm)
Flange
OD
in.
(mm)
H2
condensa
tion pipe
height
in.
(mm)
1"
(25)
4.33"
(110)
7.08"
(180)
3.12"
(79.4)
0.57"
(14.7)
0.62"
(16)
4
11.63"
(295.5)
6.71"
(170.5)
5.35"
(136)
1½"
(40)
4.92"
(125)
7.08"
(180)
3.87"
(98.4)
0.70"
(17.9)
0.62"
(16)
4
11.90"
(302.5)
7.28"
(185)
5.07"
(129)
2"
(50)
5.90"
(150)
7.08"
(180)
4.75"
(120.7)
0.76"
(19.5)
0.74"
(19)
4
12.08"
(307)
7.95"
(202)
4.88"
(124)
3"
(80)
7.48"
(190)
7.87"
(200)
6"
(150)
0.95"
(24.3)
0.74"
(19)
4
12.86"
(326)
9.48"
(241)
4.29"
(109)
4"
(100)
9.05"
(230)
8.66"
(220)
7.5"
(190.5)
0.95"
(24.3)
0.74"
(19)
8
13.22"
(336)
10.66"
(271)
3.89"
(99)
6"
(150)
11.02"
(280)
8.66"
(220)
9.5"
(241.3)
1.01"
(25.9)
0.86"
(22)
8
14.17"
(360)
12.59"
(320)
3.89"
(99)
8"
(200)
13.58"
(345)
8.66"
(220)
11.75"
(298.5)
1.14"
(29)
0.86"
(22)
8
15.15"
(385)
14.86"
(377.5)
3.89"
(99)
10"
(250)
15.94"
(405)
9.84"
(250)
14.25"
(362)
1.20"
(30.6)
0.98"
(25)
12
16.24"
(412.7)
17.13"
(435.2)
3.89"
(99)
12"
(300)
19.09"
(485)
11.81"
(300)
17"
(431.8)
1.26"
(0.62)
0.98"
(25)
12
17.53"
(445.4)
19.99"
(507.9)
3.89"
(99)
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2.5 Model Chart
Example
Tek-Vor
1300C
050S
W
R
M
1
B
Tek-Vor 1300C-050S-W-R-M-1-B
Series
Tek-Vor
1300C
Vortex Mass Flowmeter
Size
015S
1/2", +/- 1.0% Accuracy, Standard Vortex Meter
025S
1", +/- 1.0% Accuracy, Standard Vortex Meter
040S
1-1/2", +/- 1.0% Accuracy, Standard Vortex Meter
050S
2", +/- 1.0% Accuracy, Standard Vortex Meter
080S
3", +/- 1.0% Accuracy, Standard Vortex Meter
100S
4", +/- 1.0% Accuracy, Standard Vortex Meter
150S
6", +/- 1.0% Accuracy, Standard Vortex Meter
200S
8", +/- 1.0% Accuracy, Standard Vortex Meter
250S
10", +/- 1.0% Accuracy, Standard Vortex Meter
300S
12", +/- 1.0% Accuracy, Standard Vortex Meter
015M
1/2", +/- 1.0% Accuracy, Multivariable Vortex Meter
025M
1", +/- 1.0% Accuracy, Multivariable Vortex Meter
040M
1-1/2", +/- 1.0% Accuracy, Multivariable Vortex Meter
050M
2", +/- 1.0% Accuracy, Multivariable Vortex Meter
080M
3", +/- 1.0% Accuracy, Multivariable Vortex Meter
100M
4", +/- 1.0% Accuracy, Multivariable Vortex Meter
150M
6", +/- 1.0% Accuracy, Multivariable Vortex Meter
200M
8", +/- 1.0% Accuracy, Multivariable Vortex Meter
250M
10", +/- 1.0% Accuracy, Multivariable Vortex Meter
300M
12", +/- 1.0% Accuracy, Multivariable Vortex Meter
Process
Connection
W
Wafer (Comes with two 150# ANSI flange adaptors)
F
150# ANSI Flange
T
300# ANSI Flange
Output
I
4-20mA, Pulse
H
4-20mA, Pulse, HART (only available for direct mount)
R
4-20mA, Pulse, Modbus RS485
Process
Temperature
S
302 Degrees F (150 Degrees C) (MV or Standard Vortex)
M
482 Degrees F (250 Degrees C) (MV or Standard Vortex)
H
662 Degrees F (350 Degrees C) (Standard Vortex Only)
Electronics
1
Direct Mount
2
Remote Mount (comes with 15 ft. of cable)
Diagnostics
B
Bluetooth
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3Installation
This section covers instructions on installation and commissioning. Installation of the device must
be carried out by trained; qualified specialists authorized to perform such works.
CAUTION
•When removing the instrument from hazardous processes, avoid direct
contact with the fluid and the meter
•All installation must comply with local installation requirements and local
electrical code
3.1 General Notes on Installation
•Ambient Temperature
Please avoid installing the flowmeter at a location where temperature could dramatically
change. If the meter is under heavy heat radiation, please implement effective heat insulation
and venting method.
•Atmosphere
Please do not install the flowmeter at a location where the atmosphere contains a high level
of corrosive substance. If the meter cannot be installed at a better location, please make sure
there is enough venting.
•
Vibration
The flowmeter should not be installed at a location where it could have strong vibration. If the
mounting pipeline could have heavy vibration, the pipeline should be held steady by some
support racks.
CAUTION
•
All screws and bolts should be tightened
•
Make sure there is no leakage point on the connection
•
The process pressure should not be higher than the flowmeter’s rated pressure
•Once the meter is under pressure, please do not screw the bolts and screws
3.2 Safety Precautions
For person and equipment safety, please observe below provision:
•Before installation, please read this manual properly, check the safety requirements for
flowmeter, relevant equipment, and environment.
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•Install and maintain flowmeter by person who has the knowledge of flowmeter.
•Install flowmeter sensor and its pipe correctly, make sure the seal and safety, liquid pressure
shall be no more than the maximum working pressure on nameplate.
•Prevent electric shock accident.
•Lifting equipment for flowmeter should confirm to safety provision.
3.3 Installation Condition
NOTE
When the upstream pipeline is a T-type and the flowmeter and the valve
downstream of the meter is shut, fluid will flow toward pipe B, however the meter
may still show a reading, as it may be detecting a pulsating pressure. In this case,
please close the upstream valve V1.
•Standard Installation
•Installation for the Pipe Reducer
•Installation for the Pipe Expander
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•Installation for Single Bend Pipeline
•Installation for Double Bend Pipeline
•Installation when Valve is at Downstream
•Installation when Valve is at Upstream
•Installation when Temperature and Pressure Sensors are at Downstream
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•Installation when Roots Blower, Piston Blower, or Compressor are at Upstream
•Installation of a Flowmeter after a Piston Pump
•Installation when T-type Pipeline is at Upstream
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4Electrical Installation
This section covers all electrical connection requirement. Electrical connection of the device
must be carried out by trained; qualified specialists authorized to perform such work by the
installation site.
WARNING
•Connect all electrical cables when the power is switched off. If the device does
not have switch-off elements, then, overcurrent protection devices, lightning
protection and/or energy isolating devices must be provided by the customer.
•The device must be grounded to a spot in accordance with regulations in
order to protect personnel against electric shocks.
NOTE
•When using the measuring device in hazardous areas, installation must
comply with the corresponding national standards and regulations and the
Safety Instructions or Installation or Control Drawings.
4.1 Terminal Board
The Tek-Vor 1300C has two different terminal boards; a 5-terminal board for standard models
and a 12-terminal board for multi-variable models.
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