Tek-Trol Tek-Flux 1400A User manual

Technology Solutions
Instruction Manual
TEK-FLUX 1400A
Electromagnetic Flow Meter
Document Number: IM-1400A
www.tek-trol.com

© COPYRIGHT Tek-Trol LLC 2019
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
For technical assistance, contact
Customer Support
796 Tek-Drive
Crystal Lake, IL 60014
USA
Tel: [phone]
www.tek-trol.com
No part of this publication may be copied or distributed, transmitted, transcribed, stored in a
retrieval system, or translated into any human or computer language, in any form or by any means,
electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express
written permission. The information contained in this manual is subject to change without notice.

Table of Contents
1Safety Instructions..............................................................................................................3
1.1 Intended Use..........................................................................................................................3
1.2 Safety Instructions from the Manufacturer............................................................................3
1.2.1 Disclaimer...........................................................................................................................3
1.2.2 Product Liability and Warranty ...........................................................................................3
1.2.3 Information Concerning the Documentation.......................................................................3
1.3 Safety Precautions .................................................................................................................4
1.4 Packaging, Transportation and Storage..................................................................................5
1.4.1 Packaging ...........................................................................................................................5
1.4.2 Transportation....................................................................................................................5
1.4.3 Storage...............................................................................................................................6
1.4.4 Nameplate..........................................................................................................................6
2Product Description............................................................................................................7
2.1 Introduction...........................................................................................................................7
2.2 Measuring Principle ...............................................................................................................7
2.3 Specifications.........................................................................................................................9
2.3.1 Technical ............................................................................................................................9
2.3.2 Electrode Material Selection...............................................................................................9
2.3.3 Lining Material ................................................................................................................. 10
2.3.4 Flow Range and Nominal Diameter Selection....................................................................11
2.4 Dimensional Drawings .........................................................................................................12
2.5 Model Chart.........................................................................................................................13
3Installation........................................................................................................................14
3.1 Correct Mounting Point........................................................................................................14
3.2 Requirements for Measuring Flow meter Accuracy .............................................................15
3.3 Installation Condition........................................................................................................... 15
4Electrical Installations.......................................................................................................18
4.1 Safety Instruction.................................................................................................................18
4.2 Grounding............................................................................................................................18
4.2.1 Grounding Ring................................................................................................................. 18
4.2.2 Grounding Mode ..............................................................................................................19
4.3 Transmitter Connections......................................................................................................20
4.3.1 Basic Circuit of the Transmitter.........................................................................................20
4.3.2 Power Supply wiring......................................................................................................... 21
4.4 Connection of Cable.............................................................................................................24
4.4.1 Output and Power Cable................................................................................................... 24
4.5 Digital Output ......................................................................................................................25
4.5.1 Frequency Output ............................................................................................................ 25
4.5.2 Pulse Output Mode ..........................................................................................................25
4.5.3 The Connection of Digital Output...................................................................................... 25
4.5.4 Digital Output Connection as Photoelectric Coupling (PLC etc.).........................................26
4.5.5 Digital Output Connection as Relay...................................................................................26
4.6 Simulation Signal Output and Calculation............................................................................27
4.6.1 Simulation Signal Output ..................................................................................................27

4.6.2 Simulation Signal Output Adjust .......................................................................................27
4.6.3 Transmitter Connection of Current Output .......................................................................28
5Operation .........................................................................................................................29
5.1 Key and Display....................................................................................................................29
5.2 Parameter Setting................................................................................................................ 29
5.2.1 Keys’ Function ..................................................................................................................30
5.2.2 Keys for Selecting Menu ................................................................................................... 31
5.2.3 Menu................................................................................................................................31
6Troubleshooting................................................................................................................34
6.1 No Display............................................................................................................................34
6.2 Exciting Alarm ......................................................................................................................34
6.3 Empty Pipe Alarm ................................................................................................................34
6.4 Measure Flow Disallow ........................................................................................................34

1Safety Instructions
1.1 Intended Use
Tek-Flux 1400A is used to measure flowrate of electrically conductive liquids. Typical
applications are found in all industries e.g. Metallurgy industry, Water and wastewater,
Agriculture and irrigation, Food and beverage industry, Pharmaceutical industry.
1.2 Safety Instructions from the Manufacturer
1.2.1 Disclaimer
The manufacturer will not be held accountable for any damage that happens by using its
product, including, but not limited to direct, indirect, or incidental and consequential
damages.
Any product purchased from the manufacturer is warranted in accordance with the
relevant product documentation and our Terms and Conditions of Sale.
The manufacturer has the right to modify the content of this document, including the
disclaimer, at any time for any reason without prior notice, and will not be answerable in
any way for the possible consequence of such changes.
1.2.2 Product Liability and Warranty
The operator shall bear authority for the suitability of the device for the specific
application. The manufacturer accepts no liability for the consequences of misuse by the
operator. Wrong installation or operation of the devices (systems) will cause the warranty
to be void. The respective Terms and Conditions of Sale, which forms the basis for the
sales contract shall also apply.
1.2.3 Information Concerning the Documentation
To prevent any injury to the operator or damage to the device it is essential to read the
information in this document and the applicable national standard safety instructions.
This operating manual contain all the information that is required in various stages, such
as product identification, incoming acceptance and storage, mounting, connection,
operation and commissioning, troubleshooting, maintenance, and disposal.

1.3 Safety Precautions
You must read these instructions carefully prior to installing and commissioning the device.
These instructions are an important part of the product and must be kept for future
reference. Only by observing these instructions, optimum protection of both personnel and
the environment, as well as safe and fault-free operation of the device can be ensured.
For additional information that are not discussed in this manual, contact the manufacturer
Warnings and Symbols Used
The following safety symbol marks are used in this operation manual and on the
instrument.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE
Indicates that operating the hardware or software in this manner may damage it or
lead to system failure.

1.4 Packaging, Transportation and Storage
1.4.1 Packaging
The original package consists of
1. Tek-Flux 1400A Electromagnetic Flow meter
2. Documentation
NOTE
Unpack and check the contents for damages or signs of rough handling. Report
damage to the manufacturer immediately. Check the contents against the packing
list provided.
1.4.2 Transportation
•Avoid impact shocks to the device and prevent it from getting wet during
transportation.
•Verify local safety regulations, directives, and company procedures with respect to
hoisting, rigging, and transportation of heavy equipment.
•Transport the product to the installationsite using the original manufacturer’s packing
whenever possible.

1.4.3 Storage
If this product is to be stored for a long period of time before installation, take the
following precautions:
•Store your product in the manufacturer’s original packing used for shipping.
•Storage location should conform to the following requirements:
oFree from rain and water
oFree from vibration and impact shock
oAt room temperature with minimal temperature and humidity variation
•Before storing a used flow meter remove any fluid from the flow meter line
completely. Properties of the instrument can change when stored outdoors.
1.4.4 Nameplate
The nameplate lists the order number and other important information, such as design
details and technical data
NOTE
Check the device nameplate to ensure that the device is delivered according to
your order. Check for the correct supply voltage printed on the nameplate.

2Product Description
This section covers the reference and specification data, as well as ordering information.
2.1 Introduction
Electromagnetic flow meters are also called as Magmeters. They are non-contact
instruments used for measuring the volumetric flow rates of any fluids that can adequately
conduct electricity in closed pipelines. These instruments are highly accurate, reliable, and
stable devices that are used in various high-pressure industrial processes.
2.2 Measuring Principle
The Tek-Flux 1400A Electromagnetic flow meter operates on the principle of Faraday’s
Law of Induction. According to this principle, any change in the magnetic flux linked to an
electric circuit causes an electromotive force (or voltage) to be induced in this circuit. The
induced voltage is therefore directly proportional to the rate of change of magnetic flux
with time.
The flow meter typically consists of two electromagnetic coils that are mounted on
opposite sides of a non-magnetic measuring tube. Two electrodes are fitted inside the
tube to detect the voltage generated by the conducting fluid. Although these electrodes
come into contact with the fluid, they do not obstruct its flow.
When current is applied to the coils, they generate an alternating magnetic field across
the cross-sectional area of the tube. A fluid flowing through the magnetic field acts as a
conductor, and a voltage is induced. The induced voltage is picked up by the electrodes
and sent to a transmitter that is either mounted on the flow meter or connected remotely.
The transmitter calculates the volumetric flow rate and displays the output.
The induced voltage is calculated using the following equation:
U = B x d x v
Where,
U = Voltage Induced by the Conducting Fluid
B = Magnetic Flux Density
d = Distance Between the Electrodes
v = Average Velocity of the Conductor (i.e. fluid flowing in the tube through the magnetic
field)

Since the magnetic flux density and the distance between the electrodes remain constant,
the induced
voltage is directly proportional to the conductor velocity.
The value of the velocity is used to calculate the volumetric flow rate as follows:
Q = A x v
Where,
Q = Flow Rate
A = Area
v= Average velocity
Operation of an Electromagnetic Flow meter

2.3 Specifications
2.3.1 Technical
Accuracy
±0.5%
Repeatability
0.15%
Ambient
temperature
Sensor (Remote Type)
-4°F to 158°F (-20℃ to +70℃)
Converter
-4°F to 158°F (-20℃ to +70℃)
Integral Type
14°F to 122°F (-10℃ to +50℃)
Humidity
5% to 95% RH(no frost)
Vibration Frequency
55Hz
Amplitude
0.55mm
Ambient magnetic field
≤400A/m
Fluid
Temperature
Integral Type
≤176°F
Separate
Type
Rubber
Lining
≤176°F
PTFE
Lining
≤248°F
Nominal Pressure
Limited to Flange Rating
Power Supply
18 to 28 VDC, 85 to 220 VAC
Enclosure
Sensor: IP68, Converter: IP65
Output Signal
Pulse and 4 to 20 mA
Digital Communication
Modbus, RS485 or HART
Electrode Material
316SS or Hastelloy C
Lining Material
PTFE or Hard Rubber
Flange Material
Carbon Steel
Measuring Tube Material
Stainless Steel
2.3.2 Electrode Material Selection
Electrode Material
Application
316SS
Used for measuring water, wastewater, inorganic acid,
organic acid or another corrosive medium.
Hastelloy-C
Used for measuring oxidizing acid such as nitric acid, mixed
acid, and vitriol mixed liquid, also oxydic salt such as Fe++,
Cu++, other oxidizing agent such as pypocholoride solution
whose temperature is higher than normal and seawater.

2.3.3 Lining Material
Lining
material
Main performance
Application scope
PTFE
 Stable chemical performance,
resists acid, alkali, saline
solution and organic solvent.
 Does not resist the corrosion of
chlorine trifluoride, liquid
oxygen at high flowrate and
ozone
 Common wear-resisting
property
-112°Fto 248°F
Highly corrosive medium
such as concentrated acid
and concentrated alkaline
Synthetic
rubber
 Excellent elasticity, good
breaking tenacity, good wear-
resisting property.
 Resist acid solution, aqueous
alkali and saline solution at
normal low concentration of
acid solution,
 Not resist corrosion from
oxidant medium
<176°F
Neutral abrasive pulp, slurry
and coal slurry

2.3.4 Flow Range and Nominal Diameter Selection
Inch(ft)
Velocity
0.98 to 32.80 ft/sec
0.3 to 10 m/s
gal/min
m3/hr
½" (0.04)
0.8 to 28.2
0.19 to 0.64
1" (0.08)
2.4 to 77.9
0.53 to 17.7
2" (0.16)
9.4 to 312.6
2.13 to 71.0
3" (0.25)
23.9 to 796.9
5.43 to 181
4" (0.33)
37.4 to 1246
8.49 to 283
5" (0.41)
58.6 to 1946.1
13.3 to 442
6" (0.5)
84.1 to 2800.2
19.1 to 636
8" (0.66)
149.3 to 4975.2
33.9 to 1130
10" (0.83)
233.8 to 7793.1
53.1 to 1770
12" (1)
335.5 to 11183.3
76.2 to 2540
18" (1.5)
757.3 to 25184.4
172 to 5720
20" (1.66)
933.4 to 31128.3
212 to 7070
24" (2)
1347.3 to 44909.2
306 to 10200
28" (2.33)
1831.6 to 60979.7
416 to 13850

2.4 Dimensional Drawings
Size in
Inches
(ft)
Sensor dimensions in inches (mm)
Flange
connection
dimension
in Inches
Net weight
in kg (lb)
L
B
H
n-d
½" (0.04)
7.87" (0.65)
5.11" (0.42)
8.66" (0.72)
4-Φ.62"
17.63 (8)
1" (0.08)
7.87" (0.65)
5.59" (0.46)
9.05" (0.75)
4-Φ.62"
26.45 (12)
2" (0.16)
7.87" (0.65)
6.69" (0.55)
10.23" (0.85)
4-Φ.75"
39.68 (18)
3" (0.25)
7.87" (0.65)
7.87" (0.65)
11.22" (0.93)
4-Φ.75"
57.32 (26)
4" (0.33)
9.84" (0.82)
9.25" (0.77)
11.41" (0.95)
8-Φ.75"
66.13 (30)
5" (0.41)
9.84" (0.82)
10.62" (0.88)
12.79" (1.06)
8-Φ.88"
79.36 (36)
6" (0.5)
11.81" (0.98)
11.81" (0.98)
13.77" (1.14)
8-Φ.88"
92.59 (42)
8" (0.66)
13.77" (1.14)
13.38" (1.11)
15.15" (1.26)
8-Φ.88"
121.25 (55)
10" (0.83)
15.74" (1.31)
15.94" (1.32)
17.51" (1.45)
12-Φ1"
154.32 (70)
12" (1)
19.68" (1.64)
18.11" (1.50)
20.27" (1.68)
12-Φ1"
187.39 (85)
18" (1.5)
23.62" (1.96)
25.19" (2.09)
27.16" (2.26)
16-Φ1.25"
330.69 (150)
20" (1.66)
23.62" (1.96)
28.14" (2.34)
29.92" (2.49)
20-Φ1.25"
440.92 (200)
24" (2)
23.62" (1.96)
33.07" (2.75)
34.64" (2.88)
20-Φ1.38"
573.20 (260)
28" (2.33)
27.55" (2.30)
35.23" (2.93)
38.18" (3.18)
28-Φ1.38"
793.66 (360)

2.5 Model Chart
Note: Please note that when ordering a PTFE lined meter that grounding rings are included and
do not have an additional cost

3Installation
This section covers instructions on installation and commissioning. Installation of the device
must be carried out by trained, qualified specialists authorized to perform such works.
CAUTION
•When removing the instrument from hazardous processes, avoid direct
contact with the fluid and the meter
•All installation must comply with local installation requirements and local
electrical code
3.1 Correct Mounting Point
Correct mounting point is important for the installation of a flow meter. Wrong point may
influence measuring accuracy or flow meter service life, or even damage the flow meter.
The axis for measuring electrode shall be approximate to horizontal direction. (Angle with
horizontal line shall be no more than 10°)
At flow meter upstream, there should be straight pipe no less than 5D and no less than 2D
at flow meter downstream. (D is the inner diameter of the flow meter)

3.2 Requirements for Measuring Flow meter Accuracy
•Medium must be conductive.
•The pipe should be completely filled with the medium.
•Medium conductivity should be homogeneous to avoid severe disruption. If chemical
substances need be injected into the pipe, the injection should be operated at upstream
side of flow meter;
•Magnetic flow meter system should be connected to the ground;
•There must be a straight pipe run no less than 5DN at flow meter upstream and 2DN at
flow meter downstream. (DN is the internal diameter of the pipeline);
•Do not install the flow meter near large electrical machine or transformer in order to
avoid the electromagnetic interference.
3.3 Installation Condition
NOTE
Do not expose the electronic unit box to direct sunlight; in case of outdoor
installation, use a suitable protection shield
•Install flow meter at relative low of horizontal pipe or in an upward vertical direction. Do
not install the flow meter at the highest point of the pipe and in the vertically downward
direction

•Install flow meter at the rising pipe
•For installing at open pipe, flow meter should be installed at relative low. If the fall in
the pipe is more than 5m, vent valve should be installed at the sensor downstream
where it should have back pressure
•Control valve and stop valve should be installed at the downstream of sensor and not at
the upstream side.
•Sensor should be installed at the outlet of pump and not at the inlet

•Flow meter installation in a measuring well:
1. Inlet
5. Flow meter
2. Entrance gate
6. Nozzle stub
3. Cleaning hole
7. Outlet
4. Overflow pipe
8. Drain Valve

4Electrical Installations
4.1 Safety Instruction
•Please cut off power supply before connecting thedevice
•Check the cable model before connecting the cable
•Follow procedure for cable into lead collar: at first, loosen the gland nut on lead collar and
take off blind; secondly, put gland nut and rubber ring on cable, make the cable through
lead collar; finally, straighten out cable, screw gland nut tight to make rubber ring press
cable.
•When wire stripping, do not damage insulating layer which should be reserved.
4.2 Grounding
Grounding of Tek-Flux 1400A is very important. Bad grounding will result in abnormal
operation. Flow meter sensor part should have separate grounding cable (whose sectional
area of copper core should be 1.6mm2, ground resistance should be less than 10Ω.).
4.2.1 Grounding Ring
If the pipeline connected with sensor is insulative, grounding ring will be needed, the
material should be same as electrode material. If the medium is abrasive, then grounding
ring with neck should be selected.