Teknatool NOVA Vulcan DVR User manual

NOVA
Vulcan DVR
Engineering Drill Press™
OPERATION MANUAL
Publication: 123-0918-011
Date: 17 September 2018
ESL BATCH MANUAL
Models:
83800 –USA
83801 –Canada
83802 –NZ/Australia
83803 –Europe
83804 –UK
83805 –South Africa

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CONTACT
New Zealand and Rest of the World
Teknatool International Ltd
Phone: [phone]
Email: [email protected]m
Website: www.teknatool.com
United States
NOVA Innovation and Customer Care Center
Phone: [phone]
Email: [email protected]m
Website: http://www.teknatool.com
Or you can contact the retailer where you purchased your NOVA Vulcan DVR Drill Press, for the contact details please see our
website www.teknatool.com

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TABLE OF CONTENTS
CONTACT ..........................................................................................................................................................................................................................2
TABLE OF CONTENTS ........................................................................................................................................................................................................3
GENERAL SAFETY RULES ...................................................................................................................................................................................................4
ADDITIONAL SAFETY RULES FOR DRILL PRESSES ..............................................................................................................................................................5
INVENTORY.......................................................................................................................................................................................................................6
DVR MOTOR AND CONTROLLER.......................................................................................................................................................................................7
Overview..............................................................................................................................................................................................................7
DVR MOTOR Specifications and Features............................................................................................................................................................7
NOVA VULCAN Specifications and Features ........................................................................................................................................................7
SETTING UP YOUR WORKSHOP ........................................................................................................................................................................................8
Workshop Requirements.....................................................................................................................................................................................8
ASSEMBLING THE NOVA VULCAN DVR DRILL PRESS.........................................................................................................................................................8
Unpacking and Preparing the Drill Press .............................................................................................................................................................8
Assembling the Column to the Base....................................................................................................................................................................8
Mounting the Table Bracket and Rack.................................................................................................................................................................9
Mounting the Headstock...................................................................................................................................................................................10
Final Assembly Steps .........................................................................................................................................................................................10
Connecting to Power .........................................................................................................................................................................................11
USING THE NOVA VULCAN DVR DRILL PRESS .................................................................................................................................................................11
Vulcan Operation Basics ....................................................................................................................................................................................12
Mounting and Using the 3MT Keyed Chuck ......................................................................................................................................................15
Mounting and Using the ER 32 Collet................................................................................................................................................................16
Positioning the Table .........................................................................................................................................................................................17
Tilting the Table.................................................................................................................................................................................................17
Quill Lock ...........................................................................................................................................................................................................17
Using the Mechanical Depth Stop .....................................................................................................................................................................18
HMI (HUMAN MACHINE INTERFACE) LAYOUT ...............................................................................................................................................................19
Running the Drill press ......................................................................................................................................................................................19
User Interface Menu ............................................................................................................................................................................................19
MAINTAINING THE VULCAN DRILL PRESS.......................................................................................................................................................................24
TEKNATOOL WARRANTY.................................................................................................................................................................................................26
Vulcan Drill Press Headstock Breakdown .......................................................................................................................................................................27
Vulcan Drill Press Stand/Table Breakdown.....................................................................................................................................................................28
Vulcan Drill Press Parts List.............................................................................................................................................................................................29
Vulcan Drill Press Wiring Diagram ..................................................................................................................................................................................30
© Copyright 2017 by Teknatool International; All Rights Reserved.
NOVA is a trademark of Teknatool International Ltd.
DVR is a trademark of DVR Technology Developments Ltd.
The information and specifications contained herein are subject to change. Teknatool is not responsible for errors or
omissions herein or for incidental damages in connection wit h the furnishing or use of this information.

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GENERAL SAFETY RULES
WARNING! Failure to follow these rules may result in serious personal injury or death.
IMPORTANT: Before switching the drill press on, ALWAYS check the machine for the correct setting and
speed, as well as ensuring the Chuck Key is removed.
1. FOR YOUR OWN SAFETY, READ THE MANUAL BEFORE
OPERATING THE TOOL. Learn the machine’s application
and limitations, plus the specific hazards particular to it.
2. ALWAYS USE A FULL FACE SHIELD-Strongly
recommended (must be ANSI approved) Everyday
eyeglasses usually are only impact resistant and safety
glasses only protect eyes. A full face shield will
proteulacanct the eyes and face. Also use face or dust
mask if cutting operation is dusty.
3. WEAR PROPER APPAREL. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which
may get caught in moving parts. Non slip footwear is
recommended. Wear protective hair covering to
contain long hair.
4. USE EAR PROTECTORS. Use ear muffs for extended
period of operation. Use muffs rated to 103 DBA LEQ (8
hour).
5. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use
power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted. The NOVA Vulcan
DVR Drill press is intended for indoor use only. Failure
to do so may void the warranty.
14. KEEP GUARDS IN PLACE and in working order.
15. USE CORRECT TOOLS. Do not use a tool or attachment to
do a job for which it was not designed.
16. USE RECOMMENDED ACCESSORIES. The use of improper
accessories may cause hazards.
17. DON’T FORCE THE TOOL. It will do the job better and be
safer at the rate for which it was designed.
18. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
19. NEVER STAND ON TOOL. Serious injury could occur if the
tool is tipped or if the cutting tool is accidentally
contacted.
20. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit
of checking to see that keys and adjusting wrenches are
removed from tool before turning it on.
21. DON’T OVERREACH. Keep proper footing and balance at
all times.
22. DIRECTION OF FEED. Feed work into a blade or cutter
against the direction of rotation of the blade or cutter
only.
23. PAY ATTENTION TO WORK. Concentrate on your work. If
you become tired or frustrated, leave it for a while and
rest.
24. SECURE WORK. Use clamps or a vice to hold work when
practical. Severe injury or death can occur if an object
comes free as it can become a dangerous projectile.
25. CHECK DAMAGED PARTS. Before further use of the tool,
any part that is damaged should be carefully checked to
ensure that it will operate properly and perform its
intended function. Check for alignment of moving parts,
binding of moving parts, mounting, and any other
conditions that may affect its operation. Any damaged
part should be properly repaired or replaced.
26. DRUGS, ALCOHOL, MEDICATION. Do not operate machine
while under the influence of drugs, alcohol, or any
medication.
27. DUST WARNING. The dust generated by certain woods
and wood products can be harmful to your health. Always
operate machinery in well-ventilated areas and provide
means for proper dust removal. Use wood dust collection
systems whenever possible.
28. DO NOT MODIFY OR USE DRILL PRESS FOR USES OTHER
THAN FOR WHICH IT WAS DESIGNED.
6. KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. Build-up of sawdust is a fire hazard.
7. KEEP CHILDREN AND VISITORS AWAY. The Nova Vulcan
DVR is not recommended for children and infirm
persons. Such personnel and onlookers should be kept
a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF with locks, master
switches, or by removing starter keys.
9. GROUND ALL TOOLS. If the tool is equipped with a
three-prong plug, it should be plugged into a three-hole
electrical receptacle. If an adapter is used to
accommodate a two-prong receptacle, the adapter plug
must be attached to a known ground. Never remove
the third prong.
10. MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY while the motor is being mounted, connected,
or reconnected.
11. DISCONNECT TOOLS FROM WALL SOCKET before
servicing and when changing accessories such as bits,
cutters and fuses etc.
12. AVOID ACCIDENTAL STARTING. Make sure switch is in
the “Off”position before plugging in power cord.
13. NEVER LEAVE MACHINE RUNNING UNATTENDED. Do
not leave machine unless it is turned off and has come
to a complete stop.

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ADDITIONAL SAFETY RULES FOR DRILL PRESSES
WARNING! Failure to follow these rules may result in serious personal injury.
1. SEEK INSTRUCTION. If you are not thoroughly
familiar with the operation of drill press, obtain
advice from your supervisor, instructor, or other
qualified person. Instruction from a qualified person
is strongly recommended.
2. DO NOT OPERATE DRILL PRESS until it is completely
assembled and installed. Follow instructions and
recommendations.
3. FOLLOW ELECTRICAL CODES. Make sure wiring
codes and recommended electrical connections are
followed and that the machine is properly grounded.
4. WHEN REPLACING THE FUSE (on relevant models),
completely isolate power when removing the fuse. It
is imperative the plug is removed from the power
supply before the fuse is removed. Replace fuse cap
before reconnecting to power.
5. DO NOT OPEN THE SWITCH AND REAR COVERS.
Components can carry dangerous voltages even
when isolated from mains power.
6. KEEP WORK AREA CLEAN. Do not turn the drill press
on before clearing the drill press of all objects (tools,
scraps of wood, etc.). Keep the nearby area and floor
clear of debris.
7. CHECK SET-UP with spindle off. Examine the set-up
carefully and rotate the work piece by hand to check
clearance and check speed is correctly selected
before turning on spindle.
8. DO NOT MAKE ADJUSTMENTS when the drill press
spindle is turning. Make all adjustments with power
OFF.
9. TIGHTEN ALL CLAMP HANDLES on the drill press
before operating drill press.
10. ALWAYS CHECK CORRECT SPEED IS SELECTED
BEFORE SWITCHING ON DRILL PRESS.
11. OPERATE AT RECOMMENDED SPEED. Always
operate the drill press at the recommended speeds.
Consult the built in speed chart on the drill press for
suggested speeds.
12. DO NOT OPERATE DRILL PRESS IF DAMAGED OR FAULTY.
If any part of your drill press is missing, damaged or
broken, in any way, or any electrical component fails, shut
off the drill press and disconnect the drill press from the
power supply. Replace missing, damaged, or failed parts
before resuming operation.
13. ADDITIONAL SAFETY INFORMATION regarding the safe
and proper operation of this product is available from the
National Safety Council, 444 N. Michigan Avenue, Chicago,
IL 60611 in the Accident Prevention Manual of Industrial
Operations and also in the Safety Data Sheets provided by
the NSC. Also refer to the American National Standards
Institute ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S Department of Labor OSHA
1910.213 Regulation.

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INVENTORY
Use Figure 1 and the inventory list below to inventory your drill press parts:
No
SKU
Description
Qty
1
8338055
Headstock Assembly
1
2
8338028
Column
1
3
8338025
Base
1
4
Table
1
5
8338054
Table Support Assembly
1
6
8338036
Handle Arm
1
7
8338032
Lock Handle
2
8
8338009
Down feed Handle
3
9
AK3, AK4, AK5, AK6
3mm, 4mm, 5mm and 6mm Allen keys
4
10
8338037
Handle
1
11
8338048
17mm/10mm/27mm open and close end wrench
1
12
8338049
Chuck drift
1
13
8338051
Drill Chuck
1
14
8338052
Chuck Key
1
15
MT3/JT33 Arbor
1
16
55407
Firmware Upgrade Cable
1
17
ER 32 Collet Nut
1
18
ER32 Collet
1
19
Coolant hose
1
20
Hose Connector 3/8”
1
21
ER32 Collet Spanner
1
Figure 1 - Vulcan Drill press box inventory

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DVR MOTOR AND CONTROLLER
Overview
The DVR Motor drive is a unique type of motor and controller where the motor and controller interact. The motor provides data to
the controller on its position and load conditions. The controller uses this data to handle all the timing and power management to
ensure an energy efficient and powerful motor.
The DVR integrated motor drive system contains four main parts, the DVR Motor (stator and rotor built into the headstock), the
Rotor Position Sensor (RPS), the drive control board and the human-machine interface (HMI). The control board, RPS and HMI make
up the electronic control system of the drive. The control board receives the commands from the user through the keypad and the
HMI board, and it provides useful feedback information to the user such as the running speed and load on the motor. The
information is displayed to the user via the LCD display.
DVR MOTOR Specifications and Features
•Type of motor: Switched Reluctance Motor
•Rated power output: 1250 W, 1.75 HP
•Speed range: 50 –5500 rpm
•Default Speed: 900 rpm
•Rotation direction: Bidirectional (FWD & REV)
•Power supply range: 115 V –240 V, 50 Hz –60 Hz
•Power Factor: PF ≥ 0.95
•Speed controller: PI speed regulation with adaptive control coefficients
•Three pre-set PI coefficient curves: Soft, Normal and Hard
•Work piece inertia measurement for PI speed controller adaptive control
•Torque and speed ramp functions
•Overload protection
•Under voltage protection
•Control board over-heat protection
NOVA VULCAN Specifications and Features
•Overall Height: 70 5/8” (1794 mm)
•Overall Base Width: 17 5/8” (448 mm)
•Overall Base Depth: 22 3/4” (578 mm)
•Spindle to Table Min Distance: 4 3/4” (119 mm)
•Spindle to Table Max Distance: 27” (688 mm)
•Spindle to Base: 46 2/3” (1184 mm)
•Class F Winding Insulation. Industrial spec for long life
•Swing: 18”
•Spindle Travel: 6”
•Number of Spindle Speeds: Variable
•Speed Range: 50-3000rpm is default (option in settings to increase to 5500rpm)
•Spindle Taper: 3MT/JT33
•Table Size (Metal working)(L x W): 13 3/5" x 13 3/5” (345mm x 345mm)
•Table Tilt (Deg.): -45° to +45°
•Table Rotation (Deg.): 360°
•Chuck Size: 5/8” (1-16mm)
•Column Diameter: 3.62” (92mm)
•Base Size (L x W): 22 1/4” x 17 1/2" (565mm x 445mm)

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SETTING UP YOUR WORKSHOP
Workshop Requirements
Consideration
Recommendation
Drill Press location
Locate the NOVA Vulcan DVR Drill Press close to a power source in an area with good
lighting. Leave enough clearance on all sides of the drill press, and be sure to allow for
clearance when the table is swiveled. Other machines in your shop should not interfere
with the operation of the drill press.
Lighting
Your shop should have adequate lighting. The work area of the drill press should be well
lit; there should not be shadows cast on your work. If possible, locate near a window. A
portable spotlight may be helpful.
Electrical
The NOVA Vulcan DVR Drill Press requires the appropriate power outlet nearby to power
the motor. Wiring and outlets should adhere to local electrical codes. If in doubt, seek
advice from an electrician. Minimize use of extension cords. See "Connecting to Power"
section for extension cord and surge protector requirements.
Ventilation
Your shop should be adequately ventilated. The degree of ventilation needed will vary
based on the size of the shop and the amount of work done. The use of dust collectors
and filters will minimize risks to your health.
ASSEMBLING THE NOVA VULCAN DVR DRILL PRESS
Unpacking and Preparing the Drill Press
1. Open shipping container, remove all components and set aside shipping materials. Keep all materials until drill press is
assembled and ensured to be operational.
2. Arrange all components on the ground to prepare for order of assembly from bottom to top of drill press, making sure to
use a protective layer to prevent the press from scratches and other damage.
Assembling the Column to the Base
3. Place the base in the desired location of the drill press, making sure to put it on a level floor. It can be secured to the floor
with lag screws (not provided) through the four corner holes in the base.
NOTE: Do not use a mobile base with this machine.
4. Align the column holes with those in the base, and thread the 4 included hex cap bolts onto the base with a 17mm wrench.
Tighten firmly.
Figure 2 - The assembled column on the base
WARNING! Seek help when moving the NOVA Vulcan DVR Drill Press and its heavier components to help
avoid risk of injury. Read and understand the contents of this manual and recommended procedures before
attempting to assemble or operate the drill press or its parts.
DO NOT CONNECT POWER ON DRILL PRESS UNTIL FULLY ASSEMBLED.

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Mounting the Table Bracket and Rack
5. Insert the shaft of the worm gear through the table bracket from the inside as shown below, while mating the worm gear
threads with the preinstalled gear. Make sure to insert fully so the maximum shaft is exposed for later steps.
6. Insert the rack into the table bracket as shown below, mating the rack teeth with the worm gear. Pay attention to the teeth
angle with respect to the table bracket orientation. Position the bracket partway on the rack.
Figure 3 - Mounting the table bracket and rack 1/2
7. Slide the rack and bracket assembly down over the column and insert the bottom of the rack into the mating groove in the
sleeve on the bottom of the column.
8. Slide the top collar down and over the rack, ensuring that the grooved end of the collar is on the bottom to properly guide
the rack around the column (see below). Tighten set screw to secure in place.
Figure 4 - Mounting the table bracket and rack 2/2

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Mounting the Headstock
9. Slide the headstock down over the column, take care to align the sides of the headstock with the sides of the base. Tighten
set screws to secure in place.
Figure 5 - Mounting the headstock
Final Assembly Steps
10. Attach Table Vertical Adjustment Lever to the lifting mechanism, making sure set screw is fully tightened to flat spot on
shaft.
11. Lock the table bracket handle (lock handle behind the column) and insert the table into the table bracket.
12. Loosen the table release set screw to allow proper locking against table rotation.
Figure 6 –Table release set screw
13. Install the 3 handles for raising and lowering the quill assembly.
Note: Do Not Over Tighten.
Caution! Be sure to use proper lifting technique to avoid injury or damage to the drill press. Be sure to plan
the method of attaching the headstock to the column before lifting. Only lift the headstock by the casting to
avoid damaging more fragile components. Applying lubrication to the column will ease the installation.