Teknic Amazon IPC-3 User manual

U SER M ANUAL
T
EKNIC , I NC P HONE [phone]
IPC-3
AND IPC-5 P OWER S UPPLIES
V
ERSION 2.03 M AY 18, 2020

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T HIS PAGE INTENTIONALLY LEFT BLANK

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T ABLE OF C ONTENTS
T ABLE OF C ONTENTS ...................................................3
I NTRODUCTION ............................................................4
Features..........................................................................................4
Symbols Used in This Document ..................................................5
S AFETY I NFORMATION ..................................................6
Precautionary Statement...............................................................6
General Disclaimer ........................................................................6
IPC-3 Special Safety Note..............................................................7
General Safety Instructions...........................................................7
P ARTS OF AN IPC-3 / IPC-5......................................... 9
Parts, Mating Connectors, and Pinouts.........................................9
IPC U SE I NSTRUCTIONS .............................................10
Mounting Orientation..................................................................10
How To Connect IPC To A Load...................................................11
How To Disconnect IPC From A Load .........................................11
Additional Use Notes....................................................................11
C ABLES ....................................................................12
IPC-3 & IPC-5 Accessory Cables..................................................12
A PPENDIX A: LED C ODES .........................................13
A PPENDIX B: S PECIFICATIONS ....................................14
A PPENDIX C: M ECHANICAL R EFERENCE ..................... 15
Mounting Dimensions (IPC-3 and IPC-5)................................... 15
Mounting a Third-Party Fan (IPC-5 Only)..................................16
Top Mount Fan (40mm x 40mm)...................................16
Side Mount Fan (80mm x 80mm).................................. 17
DIN Rail Adapter (Optional, Third-Party)......................18
A PPENDIX D: M ISCELLANEOUS T OPICS ....................... 19
How to Modify AC Line Cord For Use With 220VAC................. 19
Installing An AC Line Filter For CE Emissions Compliance ......20

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I NTRODUCTION
Amazon IPC-3 and IPC-5 power supplies deliver stiff, responsive 75 VDC
power to Teknic's Eclipse, Meridian, and ClearPath servo systems. These
DSP-based supplies feature tight power regulation and high peak output
to support high performance motion control. With a small footprint and
attractive pricing, the IPC saves on space, weight, and machine cost as
well.
IPC-5IPC-3
Amazon IPC-3 and IPC-5 Power Supplies
F EATURES
•75 VDC output with tight regulation, even with large peak loads.
•Dual AC input voltage ranges: 95-125VAC; 190-250VAC.
•High peak output relative to continuous output rating (2.5x),
optimized for servo drive peak demand requirements.
•Rapid output bus discharge upon AC power removal.
•Built-in, automatic regenerated power management.
•Large output capacitance for reduced ripple and increased
efficiency.
•Fan mounting holes provided for increased continuous power
(IPC-5 only).
•IPC-5 is fully enclosed; IPC-3 is open frame.
•Three year warranty.

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S YMBOLS U SED IN T HIS D OCUMENT
Warning
Identifies information about practices or circumstances that can lead to
equipment damage, personal injury, or loss of life.
Hazardous voltage
Contact may cause electric shock, burn, or electrocution.
Hot surface
Identifies presence of a burn hazard.
Protective earth terminal
Indicates points that must be connected to a reliable earth system for
safety compliance. Protective earth connections should never be omitted.
Earth ground terminal
Frame or chassis terminal
Direct Current (DC)
Alternating Current (AC)

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S AFETY I NFORMATION
IMPORTANT: Read this section before attempting to install, apply
power to, or operate an IPC power supply. Failure to understand and
follow the information presented in this document could result in
property damage, bodily injury, and/or death.
P RECAUTIONARY S TATEMENT
Always follow appropriate safety precautions when installing and using
any power supply. Equipment should be designed and utilized to prevent
personnel from coming into contact with moving parts and electrical
contacts that could potentially cause injury or death. Read all cautions,
warnings and notes before attempting to operate or service power supplies
and motion control devices. Follow all applicable codes and standards
when using this equipment. Failure to apply this equipment as described
may impair or neutralize protections built into the product.
G ENERAL D ISCLAIMER
The User is responsible for determining the suitability of this product for
their application. The User must ensure that Teknic’s products are
installed and utilized in accordance with all local, state, federal and
private governing bodies and meet all applicable health and safety
standards.
Teknic has made all reasonable efforts to accurately present the
information in the published documentation and shall not be responsible
for any incorrect information which may result from unintentional
oversights.
Due to continuous product improvements, the product specifications as
stated in the documentation are subject to change at any time and without
notice. The User is responsible for consulting a representative of Teknic
for detailed information and to determine any changes of information in
the published documentation.
Should Teknic’s products be used in an application that is safety critical,
the User must provide appropriate safety testing of the products, adequate
safety devices, guarding, warning notices and machine-specific training to
protect the operator from injury.

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IPC-3 S PECIAL S AFETY N OTE
Unlike the IPC-5, the IPC-3 is an open frame power supply. As such, there
are user-accessible, hazardous voltage points present on the device.
Improper handling of this device while powered by AC mains
may result in electrical shock, burns, or death.
Users of this device, and any equipment or system that incorporates this
device, must be protected from exposure to electrical shock through the
installation of appropriate shields, access guards, interlocks, warning
signs and user manuals that include safe handling practices for open
frame power supplies.
IPC-3 Power Supply
G ENERAL S AFETY I NSTRUCTIONS
•Read these instructions.
•Keep these instructions.
•Heed all warnings.
•Do not use this apparatus near water.
•Clean apparatus with a clean, dry cloth.
•Do not block any ventilation openings. Install in accordance with
manufacturer’s instructions.
•Do not install near a heat source.
•If sheet metal cover is damaged, immediately disconnect
apparatus from the mains supply, remove from service, and
return to Teknic for repair.
•Protect the AC line cord and plug from being walked on or
pinched, particularly at plugs, convenience receptacles, and at the
point where the line cord exits the apparatus.
•The AC line cord shall be strain relieved at the power supply side
to prevent cable damage or breakage over time due to repeated
flexing.
•Only use attachments and accessories specified by Teknic.

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•There are no user serviceable parts on the IPC3 or IPC-5. Refer all
servicing to qualified service personnel.
•Any equipment or system that incorporates this device shall have
a power disconnection switch or mechanism to ensure that
unplugging the AC line cord is not the sole means of
disconnecting AC mains power to the device and downstream
equipment.
•This apparatus shall be connected to a mains socket outlet with a
protective earthing connection.
•To reduce the risk of fire or electric shock, do not expose this
apparatus to rain or moisture. Apparatus shall not be exposed to
dripping or splashing and no objects filled with liquids, shall be
placed on the apparatus.

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P ARTS OF AN IPC-3 / IPC-5
P ARTS , M ATING C ONNECTORS , AND P INOUTS
AC Input Connector
Information LED
(Yellow LED)
DC Output
Connectors (2)
Outputs 75VDC to your
servo drive, step drive,
or ClearPath motor.
Regen Indicator
(Green LED)
Housing: Molex/44441-2002
Terminals: Molex/43375-0001
Crimp Tool: Molex/63811-7200
Cable:
14-16AWG, 600V, stranded
WIRE ENTRY VIEW
DC Bus (V+)
DC Bus (V-)
1
2
DC Output Mating Connector
Housing: Molex/39-01-2080
Terminals: Molex/39-00-0039
Crimp Tool: Molex/638190900
Cable:
18AWG, 300V, stranded
WIRE ENTRY VIEW
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AC Input Mating Connector
PE GND
(pins 6 or 7)
AC (Hot)
AC (Neutral)
Blink patterns here indicate
status of regenerative
energy management
system. See LED codes
section for details.
Blink patterns here indicate
various operational issues.
See LED codes section for
details.
Connect AC power here.
Voltage ranges listed are:
95-125VAC (single phase)
190-250VAC (single phase)
INSTALL JUMPER
for 95-125V AC Power
REMOVE JUMPER
for 190-250V AC Power
IPC-5 shown (Note: IPC-3 has the same features but no cover).

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IPC U SE I NSTRUCTIONS
M OUNTING O RIENTATION
•Mount IPC in one of the orientations shown below. The vertical
orientation shown below supports best convection cooling.
•Allow a minimum 2” clearance above IPC. Allow at least 1”
clearance at sides and bottom.
•Do not mount IPC above a heat source such as a spindle drive or
heating element.
•Do not mount IPC in an unventilated enclosure or where the
ambient air temperature will exceed 40ºC.
•See Mechanical Appendix for complete mounting dimensions.
2”
1”
1”
1”
Best
Mounting
Orientation
2”
1”
1”
1”
DO NOT MOUNT
IN THESE ORIENTATIONS!

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H OW T O C ONNECT IPC T O A L OAD
•Remove AC power from supply.
•Connect DC power cable from supply to the load (typically a servo
drive or ClearPath motor).
•Apply AC power to supply.
H OW T O D ISCONNECT IPC F ROM A L OAD
•Remove AC power from supply.
•Disconnect DC power cable from the load.
A DDITIONAL U SE N OTES
•IPC-3/5 supplies are not designed to operate in series or parallel
configurations. Do not wire these power supplies together in any
configuration.
•Always use the recommended wire gauge (or larger) for all cables
connected to an IPC power supply.

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C ABLES
IPC-3 & IPC-5 A CCESSORY C ABLES
The accessory cables listed below are available at teknic.com. Links are
provided below.
IPC35-CABLE110
PC-SBR-72
CPM-CABLE-PWR-MS120
78”
Teknic Part # IPC35-CABLE110
Description: Power cable, Sabre to Sabre. From
IPC to Eclipse or Meridian 4xx/5xx series drives.
72” in length (nominal).
72”
Teknic Part # PC-SBR-72
Description: Power cable, Sabre to Molex Minifit Jr.
4-position plug. From IPC to ClearPath Motor. 120”
in length (nominal).
120”
Teknic Part # CPM-CABLE-PWR-MS120
Description: AC line cord (110V) for Amazon IPC-3
and IPC-5 power supplies. Includes NEMA 5-15P to
Minifit 8 pin connector, 78” in length (nominal).

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A PPENDIX A: LED C ODES
Regen
Indicator
GREEN IPC State Description LED Blink
Frequency
& Duty Cycle
Rapid Blink
(16 blinks/second) On (normal) No action required. The power supply is working properly. No significant regen detected.
16 Hz.
duty cycle =
50%
Intermittent - LED
turns on solid but
returns to rapid
blink.
Regenerated
energy was
detected.
No action required. The power supply is working
properly. LED turns on solid when DC bus voltage
rises above nominal while staying below the Regen
Control Threshold.
Intermittently
on solid
Blink - 3 blinks
per second
Regen control
circuit was
activated.
No action required. The power supply is working
properly. This latching signal indicates that the bus
voltage has gone over the Regen Control Threshold
and activated the internal regen control circuit.
Note: This blink code will persist until AC power
is cycled.
3 Hz.
duty cycle =
50%
Strobe - One
short blink every
two seconds
Regen capacity
was exceeded.
Action required. This latching signal indicates that
the power supply's ability to absorb regenerated
energy was exceeded at least once since AC power
was applied. When this occurs, the regen control
circuit is automatically disabled as a protective
measure, but the DC output is still on. Solution:
Upgrade to higher regen capacity supply. Note:
This blink code will persist until AC power is
cycled.
0.5 Hz.
duty cycle =
2.5%
Information
LED
YELLOW IPC State Description LED Blink
Frequency
& Duty Cycle
Momentarily on Mode transition
No action required. The power supply is working
properly. The LED will pulse on momentarily when
the internal regulator changes operating modes.
This may be accompanied by an audible "click" of
the internal relay.
N/A
LED blinks
intermittently
during operation
Temporary
overload
occurred
A transient voltage event occurred (but was below
the IPC's shutdown threshold). Action may be
required to prevent future shutdowns. N/A
LED on solid Shutdown
A critical voltage or temperature overload occurred,
or a short was detected at DC output. IPC is in
protective shutdown state. Remove AC power until
LED turns off completely (2-5 minutes). Remove
short if applicable. Reapply AC power.
On Solid

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A PPENDIX B: S PECIFICATIONS
Power IPC-3 IPC-5
Input Voltage (230 VAC nominal range) 190-250VAC, single phase
108 -125VAC (start under load at ambient temps 0-15°C)
Input Voltage (115 VAC nominal range) 95-125VAC (load independent at ambient temps 15-40°C)
Input Frequency Range 50-60Hz
Nominal Output Voltage 75VDC ± 0.5V
Continuous RMS Power Output at 115VAC or 230VAC
in; convection cooled. 225W RMS 0-40°C ambient 350W RMS 0-40°C ambient
Continuous RMS Power Output at 115VAC or 230VAC
in; fan cooled. N/A 500W RMS 0-40°C ambient
Peak Power Capability at 115VAC or 230VAC in 900W for 3 sec. (single pulse load at 40°C)
Peak In-rush Current < 65A
Regenerated Energy / Power Absorption 12.7 joules / 13.3 watts RMS at 40°C 19.1 joules / 20 watts RMS at 40°C
Capacitive Energy Storage 53 joules at 75VDC
Allowable (user added) output capacitance 10,000 uF maximum
Input Leakage Current < 500uA @ 250VAC/60Hz
Ripple < 500mV P-P, zero to full load
Min. equivalent startup load 16 ohms @ AC input 105/210V min.
Output Resistance ~300 milliohms
Physical
Weight 2.11 lbs. 2.25 lbs.
Dimensions 181mm x 132mm x 57.3mm 183mm x 132mm x 57.3mm
Finger Safe No. User must be protected from shock hazard. Yes
Enclosure None Perforated, epoxy coated aluminum
Operating Environment
Temperature Range 0-40°C
Humidity 10% - 90% (non-condensing)
Pollution Level 2
Acoustic Noise @ 1 distance = meter <50 dBA (variable, dependent on load and AC line)
Certifications/Compliance
Safety UL-508C, EN61010
RF Emissions Meets EN55011/22 Class A requirements when used with AC line filter part number: EPCOS
B84112G0000B110.
RoHS Compliant
Protective Features
Over-Voltage Protection Halts power delivery until voltage returns to specified output voltage
Over-Current Protection Hiccup mode with auto-recovery
Output Short-Circuit Protection Hiccup mode with auto-recovery
Thermal Overload Halts power delivery until power removal/reapplication
Output bus dump load control During Regeneration: Initiated at 92VDC, offat 88VDC;
At power-off: Initiated within 200mS of AC power removal, off when output is below ~12VDC.

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A PPENDIX C: M ECHANICAL R EFERENCE
M OUNTING D IMENSIONS (IPC-3 AND IPC-5)
60.5
14.15
9.23 36.0
11.0
160.0
[6.3]
[1.417]
39.7
[1.563]
36.7
[1.445]
[2.382]
[.433]
[.557]
[.363]
80.0
[3.15]
B
B
A
A
A
B
Dia. 3.45mm [.136”]
Qty.3, 8-32 UNC-2B
Max. penetration into
case = 6.35mm [0.25”]
B
*Note: Size “A” holes are provided
for use with optional DIN rail
adapter bracket, Phoenix UTA-89
(not sold by Teknic.)
UP
Dia. 2.50mm [.098”]
Qty. 3, M3 x 0.5 - 6H
Max. penetration into
case = 5.5mm [0.22”]
A
Mounting holes for optional
DIN rail adapter (see note*)
Holes for direct mount
Tol. 1
Tol. 2
Tol. 2
Tol. 1
Tol. 1
Tol. 1
Tol. 1
Tol. 1
Units: mm [inches]
Tol. 2
Tol. 2
Mechanical Tolerances
= +/- .008 in.
+/- .203 mm
Tol. 1 +/- .015 in.
+/- .381 mm
=
Tol. 2

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M OUNTING A T HIRD -P ARTY F AN (IPC-5 O NLY )
The IPC-5 can be equipped with a standard 40 mm or 80 mm case fan, to
achieve up to 40% more continuous output power.
•Case fans (also called muffin fans) can be found at online
electronics suppliers such as Digikey and Mouser.
•Use non-conductive hardware to secure fan to case, such as plastic
or rubber screws, rubber fan “push pins” or similar by
manufacturers such as Nexus and Lamptron.
•Select an “open corner” (open frame) fan for easier mounting.
•Select a fan with a CFM rating of 15 or greater.
•Install fan such that air is drawn air out of the case. Do not install
fan to blow air into the case.
•Fans require an external power source, typically 12-24VDC.
T OP M OUNT F AN (40 MM X 40 MM )
32
13.46
32
16
4x Ø 4mm
Mounting hole pattern
for 40 mm top-mount fan
UNITS = mm
40 mm case fan
Top mounted IPC-5 case fan

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S IDE M OUNT F AN (80 MM X 80 MM )
12.6
11.94
71.5
71.5
3x Ø 4mm
Mounting hole pattern
for 80mm side-mount fan
IPC-5 shown with optional
80 mm (side-mount) fan
80mm fan
No screw here
NOTE: DO NOT DRILL INTO CASE.
Use only the (3) mounting holes
indicated to attach fan to case.
UNITS = mm
Side mounted 80mm IPC-5 case fan

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DIN R AIL A DAPTER (O PTIONAL , T HIRD -P ARTY )
The IPC-3 and IPC-5 casting comes with tapped holes specifically for use
with the DIN rail adapter shown below: Phoenix Contact PN: UTA-89,
(also listed as PN: 2853970). Note: This adapter is not sold by
Teknic.
Description: Universal DIN rail
mount. Material: Die-cast zinc.
Dimensions: 89mm x 52mm.
Complete Information available
at www.phoenixcontact.com.
Clearance Note: If your DIN rail is screwed directly to a solid wall or cabinet, you
may need to install standoffs to provide clearance for mounting and removing the
unit. See illustration below.
Use only three
mounting screws
and standoffs.
No screw here!
Standoffs, unthreaded (qty. 3)
Metric: Length: 10mm. Inner diameter >3mm
English: Length: 3/8”. Inner diameter >3mm
Screws for use with standoffs (qty. 3)
Metric: M3 x 0.5, Class 6H, length: 16-18mm
Phoenix PN UTA-89
(also PN 2853970)
DIN Rail Adapter
M3 x 0.5 - 6H
Max. penetration
into case = 5.5mm
Mounting Screws
Tapped
holes
(3 places)
Tip: Connect a pull strap
here to make “blind”
removal from DIN rail easier. (SJFC)
Strap sold separately.
Pull down to
release latch.
ANNii
wAs HeRe

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A PPENDIX D: M ISCELLANEOUS T OPICS
H OW TO M ODIFY AC L INE C ORD F OR U SE W ITH 220VAC
Read this section if you plan to power your IPC-3 or IPC-5 using 220VAC
nominal power and you have a Teknic AC cable, part number IPC35-
CABLE110. This cable ships configured for use with single-phase 110 VAC.
MODIFY THIS CABLE ONLY IF YOU NEED TO USE 220 VAC
POWER.
DO NOT MODIFY THIS CABLE If you intend to use it with 110
VAC power.
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PE Ground
(green/yellow)
AC Line
(brown)
AC Line
(blue)
Remove this jumper
if supply is to be
powered by 190-250
VAC mains power.
1
OR
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How to remove or cut jumper wire (for use with 190-250 VAC only)
NOTE: Disconnect cable from AC before attempting to modify.
TERMINAL
PULL WIRE AND
TERMINAL
SLOTS FOR
EXTRACTOR
TOOL
HOUSING
EXTRACTOR TOOL
MOLEX PN: 11-03-0044
Remove terminals with Molex extraction tool. Cut wire and insulate with heatshrink or tape.
Note: Exposed leads are a shock hazard.
Preferred Method Alternative Method
2Cut off standard 110VAC
plug and replace with a
properly rated, 190-
250VAC grounded plug.

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I NSTALLING A N AC L INE F ILTER F OR CE E MISSIONS C OMPLIANCE
This is an optional installation step. ClearPath conducted and radiated
emissions–even with no additional filtering–are unlikely to disturb other
equipment, therefore a line filter is not required for most installations.
However, for users seeking CE certification for their machine, Teknic
recommends the line filter shown below: EPCOS (TDK) part#
B84112G0000B110.
L1
L2
PE
Incoming AC Power and
Protective Earth (PE)
conductor
IPC 3/5
Power Supply
Minimize the distance between the filter and
the IPC-3/5. Keep the connections as short as
possible for best performance. If connections
must be greater than 12" long, consider using
shielded cable.
AC Line Filter Installation
Recommended AC Line Filter
Mfg: EPCOS (TDK)
Part#: B84112G0000B110
PE
75 VDC
A representative system was proven to comply with
EN55011 class A conducted emissions standards.
L1
L2
PE
AC Line Filter
AC In
DC Out
EPCOS (TDK)
B84112G0000B110
Directly connect the body of the EPCOS filter to a large, continuous metal RF ground
plane such as the machine chassis.
The filter (and all other system components) should be mounted to an area of exposed
bare metal to provide the best conductivity. Powder coated surfaces do not provide good
electrical connection.
Use electrically conductive mounting hardware.
Equipment Chassis (Metal)
ClearPath Motor