Teledyne BOA Spot ID Series User manual

BOA Spot ID
Quick Start Guide
Version 1.2; 2017-11-20
1
BOA Spot ID Quick Start

Notice
BOA Spot ID Quick Start Guide
Document Number 405-00064-00
Copyright © 2016 Teledyne DALSAIncorporated.
All rights reserved.
All copyrights in this manual, and the hardware and software described in it, are the
exclusive property of Teledyne DALSA Incorporated and its licensors.
Claim of copyright does not imply waiver of Teledyne DALSA Incorporated or its licensors
other rights in the work. See the following Notice of Proprietary Rights.
NOTICE OF PROPRIETARY RIGHTS
This manual and the related hardware and software are confidential trade secrets and the
property of Teledyne DALSA Incorporated and its licensors. Use, examination,
reproduction, copying, transfer and/or disclosure to others of all or any part of this manual
and the related documentation are prohibited except with the express written consent of
Teledyne DALSA Incorporated.
The information in this document is subject to change without notice. Teledyne DALSA
Incorporated makes no representations or warranties with respect to the contents of this
manual and specifically disclaims any implied warranties of merchantability or fitness for a
particular purpose. Teledyne DALSA Incorporated assumes no responsibility for errors or
omissions in this document.
Teledyne DALSAlogo is a trademark of Teledyne DALSA Incorporated.All other
trademarks are the property of their respective owners.
Teledyne DALSAIndustrial Products
Information: [e-mail]
Support: [e-mail]
Web: http://www.teledynedalsa.com/visionsystems
700 Technology Park Drive
Billerica, MA, USA01821
Tel [phone] Fax [phone]
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Certifications
Declaration of Conformity
Manufacturer Teledyne DALSA Industrial Products Incorporated
700 Technology Park Drive
Billerica MA 01867
USA
CE We declare that this product has been tested to comply with the
EC Directive for a class A digital device in accordance with
EN55022/CISPR22.
FCC We declare that this product has been tested and found to
comply with the limits for a class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses and can radiate radio frequency
energy and may cause harmful interference to radio
communication.
Other Certifications
IP67 This product meets the requirements for industrial applications
that require IP67 wash down protection - requires fitted sealing
lens cover and sealing plugs on unused connectors.
CFR 21 Part 11 This product provides the tools needed for users to implement
an auditing program that could be in compliance with CFR 21
Part 11. These tools include:
• System or software backup and restore
• System software security (password login and access limits)
• Protection of system backup files from modification.
• Time stamp information on data output.
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Care should always be exercised when handling and operating your BOA Spot Vision
Sensor. Even though the system is encased within a rugged, industrial enclosure,
incorrect use or handling can result in damage to your investment. To prevent this, we
recommend following these precautions:
Handling Precautions
•Do not look directly into the LED ring light during operation! The light is extremely
bright and may cause pain or damage your vision.
•Avoid “hot-plugging” cables and devices.Always shut the system down and remove
power before connecting or disconnecting anything to it.
•Do not use in a Free-standing operation. Mount the BOA Spot properly to prevent it
from falling accidentally. Mounting holes are provided on each side of the BOA Spot.
•Always use the BOA Spot sensor within its recommended operating conditions.
Refer to the complete specifications on page 25.
•Do not install BOA Spot in a location that will expose it to excessive heat, humidity,
vibration, impact, corrosive substances, flammable substances, static electricity or
Electro Static Discharge (ESD).
•Never expose the internal electronics by opening the enclosure.
•Do not attempt to modify the BOA Spot or open the case. This unit has no field-
replaceable components (beyond replacing the Lens or Ring-light). Tampering with
the unit will void the product warranty.
Warranty
Teledyne DALSAwarrants the BOA Spot Vision Sensor against defects in materials and
workmanship for a period of twenty four (24) months from the date of delivery. Teledyne
DALSAand its representatives expressly disclaim any and all other warranties.
Your sole remedy shall be repair or replacement of the BOA Spot Vision Sensor product
and associated optional components, provided that the defective product is returned
within the warranty period.
If you need to return the BOASpot Vision Sensor, you must contact the Teledyne DALSA
representative who sold you the product. Do not return your product to Teledyne DALSA
without prior authorization.
Teledyne DALSAassumes no liability for damages resulting from the use of this manual.
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Table Of Contents
Introduction Product Overview …………………….......................... 6
Code Reading Considerations …………………….......................... 7
Code Variability …………………….......................... 8
Inspection Capabilities …………………….......................... 9
Components …………………….......................... 10
Lens, Cover & Light Options …………………….......................... 11
FOV and Reading Distances …………………….......................... 12
Installation Connections & Pin-outs …………………….......................... 17
Cable Configurations …………………….......................... 19
Mounting Options …………………….......................... 22
Dimensional Drawings …………………….......................... 23
Specifications General Specifications …………………….......................... 25
Input Specifications …………………….......................... 26
Output Specifications ……………………......................... 28
PL-101 Specifications ………………………………………. 30
PL-101 Wiring Diagrams ………………………………………. 31
Serial Port Connection ………………………………………. 32
Software Setup How to Access BOA Spot …………………….......................... 33
Configure Client PC …………………….......................... 34
Configure BOA Spot ………………………………………. 38
iDiscover Utility …………………….......................... 39
BOA Spot Web Server …………………….......................... 40
Firmware Upgrading …………………….......................... 41
Application Settings …………………….......................... 42
Application Interface ………………………………………. 43
Getting Started ………………………………………. 44
Emulator Software Complementary Programs ……………………………………… 51
Troubleshooting Common Startup Issues ……………………..........................
.. 53
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Introduction
BOASpot is a fully integrated vision sensor that has been designed for industrial ID
(Barcode, 2D Matrix and Text) applications. Packaged complete with application
software, BOA Spot ID offers a robust, easy-to-deploy fixed code reader and inspection
tool for the factory floor. BOA Spot is compatible with Windows 7, 8.1 and 10. BOA Spot
is not compatible with Windows XP.
BOASpot Vision Sensors are rugged devices that can be integrated into existing
production lines, machinery or moving equipment. They are supported by standard
industrial M12 cables to further simplify and reduce implementation costs.
Rated for IP67 deployment when fitted with the M12 lens and lens cover, BOA Spot
vision sensors can be mounted in wash down factory environments without the need for
additional protective enclosures. The product is also available with a C-mount lens
option for greater image quality, operating distance and lighting flexibility.
BOA Spot ID Models
•BVS-SP-0640M-IDS-XXX-Y – 640x480 sensor with standard reader tools
•BVS-SP-1280M-IDS-XXX-Y – 1280x960 sensor with standard reader tools
•BVS-SP-0640M-IDE-XXX-Y – 640x480 sensor with expanded tool set
•BVS-SP-1280M-IDE-XXX-Y – 1280x960 sensor with expanded tool set
BOA Spot ID Overview
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In addition to reading barcodes, the IDE model offers advanced capabilities for reading
printed text, verifying the position and content of labels, or verifying the presence,
absence and integrity of features on parts.
Upgrading from IDS to the IDE:
The IDS model can be field upgraded via a license to support the IDE advanced
features. The upgrade can be purchased through our local reseller and will require
sending the serial number and MAC ID of the device. The upgrade license is entered in
the highlighted field on the Applications page of the web server (as shown below). More
information on this is provided later in this document.

BOASpot ID offers fast decoding of 1D and 2D codes printed or directly marked on a
variety of surfaces, including paper, plastic and metal. The decoder is robust and able
to read poorly printed, worn or environmentally degraded codes in any orientation.
Code Reading Considerations
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Guidelines for reliable code reading are as follows:
1D Codes
•Minimum distance between bars = 1.5 pixels (2.5 pixels for low contrast)
•Minimum bar width = 1.5 pixels (2.5 pixels for low contrast)
2D Codes
•Minimum cell size = 2 x 2 pixels
•Minimum dot diameter = 2 pixels
All Codes
•Non-DPM = Maximum ROI size = 1280 x 960
•DPM = Maximum ROI area = 614,400 pixels (i.e. 1280 x 480, 1024 x 600, 960 x 640,
800 x 768 and anything smaller, such as 640 x 480)
•Use “Invert” preprocessor to decode light-on-dark barcodes
•With the exception of “low contrast”, the control parameters described on the next
page are mutually exclusive. Only one can be enabled at a time.
General deployment guidelines:
•Choose a lens that satisfies the FOV and minimum bar/module size
•Adjust working distance to maximize the code FOV wherever possible
•BOASpot ID with integrated light is a good choice for high contrast codes printed on
non-reflective surfaces
•BOASpot ID with external dark field light is better for dot peen codes
•BOASpot ID with external diffuse off-axis light is better for curved or highly reflective
surfaces.
•Increase light and reduce shutter time to stop motion for fast moving applications

Compensating for Code Variability
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The variability between surface type and printing method can result in significant
changes in code appearance from part to part. The IDS and IDE models includes image
filters and control parameters to enhance readability for poor print quality or direct part
marking (DPM). The IDE model also includes advanced algorithms specifically
designed for challenging DPM applications.
Control Parameter Model Description
Low Contrast IDS/IDE
Enable decoding of low contrast 1D codes (D-on-L or L-
on-D) with a minimum module size of 2.5 pixels.
Enhance Contrast IDS/IDE
Enable contrast enhancement preprocessor to
improve readability of 1D or 2D.
1D Security Level IDS/IDE
Helps improve 1D decoding when print quality is poor
or module size is marginal.
Basic Etch IDS/IDE
Enable decoding of basic laser/chemical etch DPM
codes
Basic Dots IDS/IDE
Enable decoding of basic dots DPM codes, including
inkjet marks.
Basic Inkjet IDS/IDE
Enable decoding of poor quality inkjet DPM codes.
Basic Perspective IDS/IDE
Enables decoding of good quality, centered codes
with severe perspective distortion
Dot peen D-on-L IDE
Enables robust algorithm for decoding dark on light
dot peened codes
Dot peen L-on-D IDE
Enables robust algorithm for decoding light on dark
dot peened codes
Laser & Chemical Etch IDE
Enables robust algorithm for decoding laser and
chemically etched codes
DPM Ti meout IDE
Total time in ms that the advanced algorithm is
allowed to run. A value "0" indicates no timeout

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The following table shows the tools available in the IDS & IDE models. Detailed
information about each of the tools is available in the on-line help.
BOA Spot ID Inspection Capabilities
IconTool DescriptionModel
Point Use to detect a single edge point for position measurement or as a locator for
aligning other tools
IDS & IDE
Preprocessor Use to enhance picture quality to
accentuate features of interest.
IDS & IDE
Edge Count Use to find or count edge transitions for determining label position and or
alignment
IDE
Verify Use to verify product features, such as labels or logos. Trains on a series of good
samples to learn acceptable variation.
IDE
OCR Use to read printed, stamped or etched
characters on labels or parts.
IDE
Graphics Use to add text or draw shapes, to label or highlight tool results or features in the
image area
IDE
Count Use to count characters or features on a
label or part.
IDS & IDE
Match Use to train and match features for inspection or tool alignment. Supports
multiple matches and 360° orientation.
IDE
Barcode Use to decode: Code 11, 32, 39, 93, 128, I25, UPC-A/E, EAN-8/13, Databar,
BC412, Pharmacode and more
IDS & IDE
2D Matrix Use to decode: Data matrix, QR Code,
PDF417, MicroPDF and more
IDS & IDE

BOASpot Vision Sensors are shipped with the components listed below. Take a few
moments to verify that everything has arrived in good condition. If your product has
been visibly damaged during shipment or is missing parts, please contact your Teledyne
DALSArepresentative immediately.
BOA Spot Components
Component Description
BOA Spot Sensor
BVS-SP-0640M-IDL-TFF-C
BVS-SP-1280M-IDL-TFF-C
BOA Spot Fully integrated vision system with 640x480 or 1280x960
monochrome sensor, lens, processing engine, embedded software,
communications and light control.
(L= feature level: S or E); (T = lens type: M= M12, C=C Mount);
(FF*= focal length in mm: 06, 08, 12, 16); (C= Ring-Light Color:
R=red, B=blue, W=white*)
Mounting Screw Kit M4 screws for mounting the BOA Spot (Qty 4)
Component Description
Cables
A-BVS-E8S-X
A-BVS2-IO12S-X
M12-RJ45 Ethernet cordset (X= length: 5=5 m, 10=10 m)
M12 single-ended IO cordset (X= length: 5=5 m, 10=10 m)
BVS-PL-101
A-BVS-PL101S-X
Panel Link breakout module. Provides convenient panel access to
BOA Spot I/O and serial port
M12 IO cordset to PL-101 (X= length: 5=5 m, 10=10 m)
BVS-PL-100 Panel Link breakout module for Passive Power on Ethernet
A-BVS-SP-LCG-45 Lens Cover for C Mount lens option. Required for IP67 compliance.
(45 mm internal lens length)
A-BVS-M12-P M12 plug for IP67 compliance
A-BVS-SP-M12-LKIT M12 lens kit (includes 6, 8, 12 & 16 mm lenses)
Lights Various Lighting options available from Teledyne DALSA
Filters Various C-Mount filters available from Teledyne DALSA
Optional components (sold separately):
Standard components (ship with every BOA Spot Vision Sensor):
10
*Lens and ring-light are only specified for the M12 version, not available with C Mount lens.
Version 1.2; 2017-11-20BOA Spot ID Quick Start

M12 Lens
The BOASpot Vision Sensor can be ordered with an M12 lens in several focal lengths
(6, 8, 12, 16 mm). The M12 option comes with a special IP67 cover, that allows you to
change focus without removing the cover.
The M12 Lens and cover support an LED ring-light that is mounted inside the cover.
The ring-light is available in White, Red, or Blue and specified at time of order.
Lens, Cover, and Light Options
11
C-Mount Lens
The BOASpot Vision Sensor can be ordered
with support for a C-Mount lens. Lenses are sold
separately.
There is an optional IP67 Lens cover that may be
ordered separately.
There is no internal light option with the C-Mount
lens.
Optional filters can be ordered separately for use
with the C-Mount lens.
M12 cover rotates to adjust focusM12 Lens, Cover, and LED ring
C-Mount Lens
shown with Optional Cover
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6 mm Lens
The following table shows the field of view (FOV) widths of the 6 mm lens focused to
205 mm at various working distances for the M640 & M1280 model sensors.
Field Of View (FOV) and reading Distances
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20 40 60 80 100 120 140 160 180 200 220
100 80 60 40 20 20 40 60 80 100
0
mm
0
mm
Min Focus
Distance
Distance in mm 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
65 25 x 19 50 x 38 32.5
82 32 x 24 64 x 48 4 3
103 40 x 30 80 x 60 5 4
205 81 x 61 162 x 122 10 7.5
Approx FOV (mm)

8 mm Lens
The following table shows the field of view (FOV) widths of the 8 mm lens focused to
415 mm at various working distances for the M640 & M1280 model sensors.
Field Of View (FOV) and reading Distances
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20 60 100 140 160 200 240 280 320 360 400
100 80 60 40 20 20 40 60 80 100
0
mm
0
mm
Min Focus
Distance
Distance in mm 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
50 16 x 12 32 x 24 21.5
103 32 x 24 64 x 48 4 3
210 40 x 30 80 x 60 5 4
415 80 x 60 160 x 120 10 7.5
Approx FOV (mm)

12 mm Lens
The following table shows the field of view (FOV) widths of the 12 mm lens focused to
410 mm at various working distances for the M640 & M1280 model sensors.
Field Of View (FOV) and reading Distances
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40 80 120 160 200 240 280 320 360 400 440
100 80 60 40 20 20 40 60 80 100
0
mm
0
mm
Min Focus
Distance
Distance in mm 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
90 16 x 12 32 24 21.5
130 24 x 18 48 x 36 32.5
170 32 x 24 64 x 48 4 3
210 40 x 30 80 x 60 5 4
410 80 x 60 160 x 120 10 7.5
Approx FOV (mm)

16 mm Lens
The following table shows the field of view (FOV) widths of the 16 mm lens focused to
550 mm at various working distances for the M640 & M1280 model sensors.
Field Of View (FOV) and reading Distances
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50 100 150 200 250 300 350 400 450 500 550
100 80 60 40 20 20 40 60 80 100
0
mm
0
mm
Distance in mm 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
120 16 x 12 32 x 24 21.5
225 32 x 24 64 x 48 4 3
280 40 x 30 80 x 60 5 4
550 80 x 60 160 x 120 10 7.5
Approx FOV (mm)
Min Focus
Distance

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Product Support
In addition to this Quick Start Guide, the following information is available:
1. On-line help: Fingertip help is available on every screen (panel) of the BOA Spot
Software User Interface.
2. Additional manuals and documentation are included on the CD that ships with the
product.
3. Factory support is available by email at: [e-mail].
4. Call, fax or email your local representative who sold you the product.

Installation
This section details how to connect the BOA Spot Vision Sensor with its associated
components and factory environment.
DefinitionsDesignator
LAN 10/100 BaseT Ethernet connection. Provides the primary
interface for configuring the sensor, developing the application
and monitoring results.
Note: The BOA Spot can be powered from the Ethernet cable
directly (Passive Power over Ethernet or PPoE).
I/O PWR
Provides access to the sensor I/O – 3 IN, 3 OUT, RS-232. Also
provides PWR input (24-30V). Note: The power is common to
both connectors.
LED 2 Blue blink = Booting (should stop after 20 seconds)
Green = Inspection Pass (runtime decision result)
Blue = Inspection Recycle (runtime decision result)
Red = Inspection Fail (runtime decision result)
Connecting the BOA Spot Vision Sensor
Camera Connectors and Indicators
17
LED 1 Blue Solid = Sensor booted, not configured (no Solution file)
Green Solid = Solution loaded, ready to run
Green blink = Solution loaded & running, acquisition in process
Red = Sensor Fault
LED LAN Blue = Warm reset or reboot
Red/Green/Yellow = Network activity
NOTE: The BOA Spot does not support the IEEE 802.3af standard Power over Ethernet
(PoE) and should not be directly connected to a PoE supported router.
LAN 8 Pin
I/O PWR 12 Pin
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The BOA Spot Vision Sensor is compatible with M12 factory cables as show below:
Cable Pinouts
LAN Connector Pinout
A-BVS-E8S-X
I/O-PWR Connector Pinout
A-BVS2-IO12S-X
M12 Name Wire
1 PWR Brown
2 GND Blue
3 OUT2 White
4 OUT CMN Green
5 IN0 / TRIG Pink
6 IN2 Yellow
7 IN CMN Black
8 RS232 TX Gray
9 RS 232 RX Red
10 OUT 1 Purple
11 OUT 0 Gray/Pink
12 IN 1 Red/Blue
M12 Name RJ45
1 PWR * 5
2 NC 7
3 GND * 8
4 TDX- 2
5 RDX+ 3
6 TDX+ 1
7 NC 4
8 RDX- 6
18
NOTE: the BOA Spot LAN
connector is different than
specified in the ProfiNet
interconnection technology guide.
* For Passive Power over Ethernet
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The BOA Spot Vision Sensor offers flexible cabling to suit a number of application
configurations:
Cable Configurations
Panel Link Modules
1. For typical applications, both the Ethernet and I/O-PWR cables are connected to
provide flexibility between the sensor and the control environment. In this
configuration, power is usually supplied by the I/O-PWR cable. Note: Power is
common to both BOA Spot connectors. Either or both cables can supply power
provided they come from the same power source. Do not connect different power
sources to the BOA Spot connectors. Note: The PL-101 is for this configuration.
2. For single cable applications that do not require I/O, the Ethernet cable can be used
to supply power (referred to as “Passive Power over Ethernet” or PPoE) and
communications between the sensor and the control environment. Power is supplied
by connecting a DC voltage source between 12-30V to conductors (PWR and GND)
on the Ethernet RJ45 connector. In this configuration, the sensor I/O is unavailable.
Note: The PL-100 module supplies Passive Power on the Ethernet connection.
3. For single cable applications that do not require an Ethernet connection at runtime,
the I/O-PWR cable provides limited communications and power between the sensor
and the control environment. Note: The PL-101 is for this configuration.An Ethernet
connection is still required for setup.
The PL-101 and PL-100 are optional modules that provide a safe and convenient way
to interface with BOASpot. The PL-101 provides an isolation barrier between the
factory and the sensor I/O (differential isolation) and allows convenient panel wiring.
The PL-100 provides convenient Passive Power on the Ethernet connector.
PL-100
A-BVS-PL-100
19
PL-101
A-BVS2-PL-101
NOTE: The BOA Spot does not support the IEEE 802.3af standard Power over Ethernet
(PoE) and should not be directly connected to a PoE supported router.
RJ45
RJ45
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Ethernet and I/O Setup
1. Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled “LAN” on the sensor.
2. Connect the RJ45 end of the Ethernet cordset to the RJ45 on the client PC, PLC or
factory LAN (PC is only required for setup)
3. Connect sensor PWR, GND, trigger and I/O from the control panel to the breakout
screw terminals on the PL-101.
4. Connect one end of the M12-12 male IO-PWR cordset (A-BVS-PL101S-X) to the
M12-12 female connector on the sensor labeled “IO/PWR”. Connect the other end of
the cable to the M12-12 female connector on the PL-101.
BOA Spot
A-BVS-E8S-X
A-BVS-PL-101
Outputs
Setup client PC
Inputs
Power
20
A-BVS-PL101S-X
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