Tennant 365 User manual

r
365
MM173

Thismanualisfurnishedwitheach newTENNANTrModel.Itprovidesnecessaryoperatingand preventive
maintenanceinstructions.Readthismanualcompletelyandunderstandthemachinebeforeoperatingor
servicingit.
Thismanualcoversall machinevariationsandstandardaccessories.Theinstructionportionofthemanual
consistsoftheSpecification,Operation,Maintenance,andAppendixsections.Thepartsportionconsistsofthe
StandardModelParts;LPGParts;Accessories;HydraulicComponents;EngineParts;andCross Reference;
andCustomerDocuments sections.
All rightsideandleftsidereferencestothemachinearedetermined byfacingthedirectionof forwardtravel.All
hardwareconsideredtobeofacommon natureorlocallyavailablehasbeenomittedfromtheparts sections.
Beawarethat thismachinemaycontainmetrichardware.Makesureyou use equivalenthardwarewhen
replacementbecomesnecessary.
Thismachinewill provide excellentservice.However,thebestresultswill beobtainedatminimumcostsif:
DThemachineisoperatedwithreasonablecare.
DThemachineismaintainedregularly--- perthemaintenanceinstructionsprovided.
DThemachineismaintainedwithTennantCompanysuppliedorequivalentparts.
Partsandsuppliesmaybeordered byphoneormailfromanyTennantCompanypartsandservicecenter,
distributor,orfromanyoftheTennantCompanysubsidiaries.Beforeorderingpartsorsupplies,besuretohave
yourmachinemodelnumberandserialnumberhandy.Fill out thedatablockbelowforfuturereference.The
telephonenumbers,telexnumbers,mailingaddresses,andlocationsofthoseoutletsarelistedintheCustomer
Documents sectionofthemanual.
MACHINEDATA
Pleasefill outat timeofinstallation.
MachineSerialNumber---
EngineSerialNumber---
SalesRepresentative---
CustomerNumber---
DateofInstallation---
ManualNumber--- MM173
Revision:09
Published:6---90 03873
TrademarkRegisteredin:Austria,Benelux,Denmark,England,France,Germany,Italy,Spain,Switzerland,
UnitedStates,Argentina,Australia,Canada,Japan,Mexico,Sweden,byTENNANTCOMPANY,Minneapolis,
Minnesota,U.S.A.
Acknowledgements:Technicalinformationand/orillustrations supplied byFordMotorCompany;Eaton
Corporation,HydraulicsDivision.
Copyright1986,1987,1988,1989,1990 TennantCompany,PrintedinU.S.A.

ABOUT THISMANUAL
a
365 MM173 (3---90)
ABOUT THIS MANUAL
Themachinemanualthatyoureceivedwithyour
TENNANTmachinecontainsvaluableinformation
about theoperationandmaintenance,and
numerous sectionsfilledwithTENNANTpart
numbersfortherepairofthemachine.Pleaseread
throughthis sectiontitledABOUT THISMANUALto
becomefamiliarwiththecontentsofthemachine
manual,makingtheinformationyouarelookingfor
easiertofind.
Themachinemanualconsistsofseveralsectionsof
referenceinformation,andtheremaindercontain
partnumberinformationfororderingrepairpartsfor
themachine.Eachsection hasashaded barat the
topofthepagewiththenameofthatsection.Justas
this section hasthetitleABOUT THISMANUALon
thetopofeachpage.Thisway youcantell which
sectionyouareinatall times.
REFERENCESECTIONS
Thereferenceinformationsectionsofthemanual
are; GeneralInformation,Specifications,Operation,
Maintenance,andAppendix.
GENERALINFORMATION--- TheGeneralInformation
sectionofthemanualcontainsthesafety
precautions,thelocationofthesafetylabelsonthe
machine,andatableofcontentsofthe entire
manual.TheSafetyPrecautionsareanoverviewof
thesafetymeasurestobeobservedwhenoperating
andmaintainingyourmachine.Thelocationofthe
safetylabels showthemountinglocationofthe
safetylabelsforuseinthereplacementofthelabels.
Thetableofcontentsinthis sectionisalistofall the
tableofcontentsthatappearinthefrontofeach
sectioninthemanual.Thiscanbeusedforeasy
referencetolocateinformationinaparticularsection
ofthemanual.
SPECIFICATIONS--- TheSpecifications sectionofthe
manualcontainsmachinespecificationinformation
usefulintheoperationandmaintenanceofthe
machine.This sectiongivesyouspecification
informationonthe engine,electricmotors,brake
system,hydraulics,fluidcapacities,andmachine
weight tomentionafew.Thesectionalsohasa
illustrationofthetopandsideviewofthemachine
withtheheightandwidthdimensionsdisplayed.
OPERATION--- TheOperationsectionofthemanual
containsinformation neededto operatethemachine.
This sectionwill list thecontrolsandinstrumentson
themachine,overviewthemachineoperation,and
tell you howtotransportandstorethemachine.
MAINTENANCE--- TheMaintenancesectioncontains
informationonthesuggestedmaintenance
proceduresandadjustmentstokeepyourmachine
intopoperatingcondition.Thesectionincludesa
MaintenanceChartlistingthemaintenanceschedule
andtheareasofthemachinetobeaddressed.Each
subjectofmaintenanceiscoveredinmoredetailin
suchareasasLubrication,Hydraulics,Engine,and
ElectricalSystem.
APPENDIX--- TheAppendixcontainshardwareand
hydraulicinformation.Standardhardwaretorques
andidentificationinformationisincluded,plus
hydraulictorquesifyourmachineishydraulically
controlled.
PARTSECTIONS
Theremainingsectionsofthemanualcontainpart
numberinformationfororderingrepairpartsforyour
machine.Themanualcontainspartnumber
informationoneverytypeofmachinemodel
availableinthemodelsizeofyourparticular
machine.Thereforetherewill bepartnumber
informationinyourmanualyouwill notneedtorefer
towhenwantingtoplaceanorder.
Themainthingyou needtoknowaboutyour
machineiswhat typeofmodelisit.Isthemachine
powered byanengineorbatteries?Ifthemachine
hasanengine,isitfueledfromgasoline,LPG,or
gasoline?Ifitisamid-sizedorlargersweeper,isit
multi-levelorlowdump?Forthescrubbers,isit
SRSrorstandard.Determiningthisinformation
aboutyourmachinewill helpguideyouthroughthe
separateparts sectionstofindtherepairpartyou
need.

ABOUT THISMANUAL
365 MM173 (3---90)
b
Thesmallerlineofsweeperandscrubbershaveless
complicated partsectionarrangement,andare
easiertofindyourwaythroughtheparts sections.
Thelargermachinescan havequiteavarietyof
modeltypeswhichsignificantlyincreasesthesizeto
themachinemanual.Becauseofthis,onthelarger
machinewemadethefirstpartsection,Section5,a
partsectionwhichcontainspartscommontoall type
ofthemachine.Ifthemachinehasanengine,this
sectioncontainspartsinformationonagasoline
poweredmachine.
Theremainingsectionscontainonlyparts
informationwhichisuniquetothatparticular
machinetype,suchasuniquedieselpartsonthe
machine,oruniqueSRSrparts.Knowingthe
machinemodeltypeyou haveisimportantwhen
searchingforthatpartinformationyou needfor
orderingrepairparts.Startinthatuniquesectionfirst
whenlookingforapart,thengotothefirstparts
section,Section5,ifthepartcan’tbefoundinthe
uniquesection.
MACHINESERIALNUMBERS
Whenadesignchangetakesplacetoamachine,
thechangesareindicatedintheparts sectionswith
machineserialnumbers.Knowtheserialnumberof
yourmachinewhichcanbefoundonthemachine
dataplatemountedonthemachine.Recordthis
numberontheinsidefrontcoverofyourmanual
alongwithyourcustomernumber.
MachinenumberusageisrecordedintheMachine
SerialNumbercolumnofthepartslistsintheparts
sectionsofthemanual.Ifthemachineserialnumber
columnlistszerosontheleftsideofthedash,then
thispartisusedonall machines;suchas(000000---
).
Ifthecolumnlistszerosontheleftofthedashanda
numberontherightofthedash,thenthepartis
usedonmachinesuptoandincludingthatmachine
serialnumber;suchas(00000---002345).
Forpartsthatareusedonmachinesbeginningat
andcontinuingonfromacertainserialnumber,the
columnwouldlistaserialnumberontheleftofthe
dashandhaveblankspacesontherightsideofthe
dash;suchas(002346--- ).Thispartwould be
usedonmachines startingwiththatmachineserial
numberandgreater.
Finally,partscanbeusedonmachineswithserial
numbersinacertainblockofnumbers.Inthis
situationthereisaserialnumberontheleftandright
sideofthedash.Thepartisthen usedonamachine
withaserialnumberstartingat thenumberonthe
leftanduptoandincludingthenumberontheright;
suchas(002346---008900).
PARTSASSEMBLIES
Apartassemblyhaspartswithintheassembly,such
asaparkingbrakeconsistingofothersmallerparts.
Whatpartsarecontainedinapartassemblycanbe
determined byanindentationarrangementinthe
descriptioncolumnofthepartslists.
Hereisanexampleofapartassembly,inthiscase
wewill usetheparkingbrakementioned previously:
Machine
SerialNumberDescriptionQty.
(000000--- )ParkingBrake1
(000000--- )Pin,Roll 1
(000000--- )Link1
(000000--- )Spring,Compression1
(000000--- )Pin,Roll 1
(000000--- )Support1
(000000--- )Lever,Release1
(000000--- )Rod,ParkingBrake1
(000000--- )Washer,0.50”3
Inthisexample,thepartswhosedescriptionsare
indentedundertheparkingbrakeareall partsofthe
parkingbrake.Whenyouordertheparkingbrake
youwill receiveall thepartslistedunderit.Youalso
canorderanyoftheindividualpartslistedunderthe
parkingbrakeifitistheonlypartyou need.

ABOUT THISMANUAL
c
365 MM173 (3---90)
SUPPLIERCOMPONENTBREAKDOWNS
TENNANTpurchasescertaincomponentsofthe
machinefromsuppliers.Someofthesecomponents
are engines,hydraulicpumpsandmotors,electric
motors,andsolutionpumps.
Forthosepurchasedcomponentsthatare
repairable,listsofpartsforthemappearinthelater
partoftheparts sections.Thesearethesupplier
breakdowns.The enginebreakdowncontainsboth
supplierandTENNANTpartsnumbersfor repair
parts.Breakdownsforhydraulicandelectrical
componentshaveTENNANTpartnumbersforthe
partsTENNANTsupplies.Theserialnumberslisted
inanyofthepartslistsinthesesectionsisaserial
numberthemanufacturerusestoidentifydesign
changesintheirparticularcomponent.
ORDERINGREPAIRPARTS
Onceyou havelocatedapart to order,thereare
severalthingsyou needtohavetoplacetheorder.
At thebeginningofeachparts sectionisanOrdering
RepairPartspagewhichliststheinformationyouwill
needtoplaceyourorder.Reviewthislistbefore
placingtheorder.

ABOUT THISMANUAL
365 MM173 (3---90)
d

GENERALINFORMATION
i
365 MM173 (3---90)
SAFETYPRECAUTIONS
Thefollowingsymbolsareusedthroughout this
manualasindicatedintheirdescriptions:
WARNING:Towarnofhazardsorunsafe
practiceswhichcouldresultinsevere
personalinjuryordeath.
FORSAFETY:Toidentifyactionswhichmustbe
followedforsafeoperationofequipment.
Thefollowinginformationsignalspotentially
dangerousconditionstotheoperatororequipment.
Readthismanualcarefully.Know whenthese
conditionscanexist.Locateall safetydevicesonthe
machine.Thentakenecessarystepstotrain
machineoperatingpersonnel.Reportmachine
damageorfaultyoperationimmediately.Donotuse
themachineifitisnotinproperoperatingcondition.
FORSAFETY:
1.Donotoperatemachine:
-- Unless trainedandauthorized.
-- Unless operationmanualisreadand
understood.
-- Inflammableorexplosiveareasunless
modifiedforuseinthoseareas.
-- Inareaswithpossiblefallingobjects
unless equippedwithoverheadguard.
2.Beforestartingmachine:
-- Checkforfuel leaks(gasoline,LPG).
-- Makesureall safetydevicesareinplace
andoperateproperly.
-- Checkbrakesandsteeringforproper
operation.
3.Whenstartingmachine:
-- Keepfootonbrakeand directionalpedal
in neutral.
4.When usingmachine:
-- Goslowongradesandslipperysurfaces.
-- Usecarewhenbackingmachine.
-- Donotcarryridersonmachine.
-- Alwaysfollowsafetyandtrafficrules.
5.Beforeleavingorservicingmachine:
-- Stoponlevelsurface.
-- Setparkingbrake.
-- Turnoff machineandremovekey.
6.Whenservicingmachine:
-- Avoidmovingparts.Donotwearloose
jackets,shirts,orsleeveswhenworking
onmachine.
-- UseTENNANTsuppliedorequivalent
replacementparts.
WARNING:Engine emitstoxicgases.
Severerespiratorydamageorasphyxiation
canresult.Provideadequateventilation.Consult
withyour regulatoryagencyforexposurelimits.
Keepengineproperlytuned.
WARNING:Machinecanemitexcessive
noise.Consultwithyour regulatoryagency
forexposurelimits.Hearingloss canresult.Wear
hearingprotection.
WARNING:Machinehopperliftsto108 in
(2745 mm)whenhighdumping.Hoppercan
hitoverheadwiresorobject.Electricalshockor
fallingdebriscanresult.Besureadequate
clearanceisavailablebeforeraisinghopper.
WARNING:Machinecanhavestatic
electricitycharge.Whenpouringfuel,spark
canignitefuelcausingfireorexplosion.Connect
wireattachedtofuelcantomachinetodischarge
sparkbeforepouringfuel.
WARNING:Machinemoveswhen
directionalpedal linkageisoutof
adjustment.Severepersonalinjuryordeathcan
result.Ifmachinecreepswhenthedirectional
pedalisin neutral,adjustpedal linkage.Engage
parkingbrakewhenstopped.
WARNING:Fallinghopper.Engagehopper
supportbarbeforeworkingunderhopper.
WARNING:Batteriesemithydrogengas.
Explosionorfirecanresult.Keepflames
andsparksaway.Keepcoversopenwhen
charging.
WARNING:Avoidcontactwithbatteryacid.
Batteryacidcancausesevereburns.Wash
immediatelyandgetmedicalattentionifcontact
withacidoccurs.

GENERALINFORMATION
365 MM173 (3---90)
ii
WARNING:Fuelvaporispresentwhen
servicingfuelsystem.Fireorexplosioncan
result.Keepflamesandsparksaway.
WARNING:Machinemoveswhen
directionalpedal linkageisoutof
adjustment.Severepersonalinjuryordeathcan
result.Ifmachinecreepswhenthedirectional
pedalisin neutral,adjustpedal linkage.Engage
parkingbrakewhenstopped.
WARNING:Machineisunstableonjack.
Jackmachineupatdesignatedlocations
only.Blockmachineupwithjackstands.
WARNING:Machineisunstableonjack.
Blockmachinetiresbeforejackingmachine
up.
WARNING:Leakinghydraulicfluidunder
pressurecanpenetrateskin.Severe
infectionordeathcanresult.Donotusebodyto
locateleak.Usecardboardtolocateleak.
WARNING:Hotenginecoolant.Scalding
canresult.Donotopenradiatorcapor
servicecoolingsystemuntilradiatorandengine
iscooltothetouch.
WARNING:Airorwaterunderpressure.
Severe eyeorearinjurycanresult.Wear
eyeandearprotection.
WARNING:LPGfuelisverycold.Frostbite
canresult.Weargloveswhenconnectingor
disconnectingLPGhoses.
WARNING:Stayclearofhopperliftarms
whentheyareinmotion.

GENERALINFORMATION
iii
365 MM173 (3---90)
Thefollowingsafetylabelsaremountedonthe
machineinthelocationsindicated.Iftheseorany
labelsbecomedamagedorillegible,install anew
labelinitsplace.
ENGINEFANLABEL-- LOCATEDONRADIATOR
SHROUD.
05958
HOPPERSUPPORTBARLABEL-- LOCATEDON
HOPPERSUPPORTBARANDONEACHSIDEOF
THEHOPPER.
SAFETYLABEL-- LOCATEDONLEFTSIDEOF
OPERATORCOMPARTMENT.
HOPPERCLEARANCELABEL-- LOCATED
ABOVE EACHFRONTWHEEL.

GENERALINFORMATION
365 MM173 (3---90)
iv
CONTENTS
Page
GENERALINFORMATIONi..................
SAFETYPRECAUTIONSi................
SPECIFICATIONS1-1.........................
MACHINESPECIFICATIONS1-3.............
POWERTYPE1-3.......................
POWERTRAIN1-3......................
STEERING1-3.........................
HYDRAULICSYSTEM1-3................
BRAKINGSYSTEM1-4..................
SUSPENSIONSYSTEM1-4..............
SYSTEMFLUIDCAPACITIES1-4.........
GENERALMACHINE
DIMENSIONS/CAPACITIES1-4........
MACHINEWEIGHTS1-4.................
GENERALMACHINEPERFORMANCE1-4.
MACHINEDIMENSIONS1-5................
OPERATION2-1..............................
PREPARATIONFOROPERATION2-3........
AFTERUNLOADINGANDBEFORE
OPERATINGTHEMACHINE:2-3.......
OPERATIONOFCONTROLS2-4............
MACHINECOMPONENTS2-4............
INSTRUMENTPANELSYMBOLS2-5......
CONTROLSANDINSTRUMENTS2-6.....
BRAKEPEDAL2-7......................
DIRECTIONALPEDAL2-7...............
PARKINGBRAKELEVER2-7.............
OPERATORSEAT2-7...................
HAZARDLIGHTSWITCH2-8.............
THROTTLELEVER2-8..................
THROTTLESWITCH2-8.................
ENGINECHOKELEVER2-8..............
ENGINECHOKEKNOB2-8..............
CLOGGEDFILTERINDICATOR2-8........
VACUUMFANANDFILTERSHAKER
SWITCH2-8.........................
II SPEEDtSWITCH2-8.................
HOPPERDOORSWITCH2-8.............
HOPPERSWITCH2-9...................
SIDEBRUSHPOSITIONLEVER2-9.......
MAINBRUSHPOSITIONLEVER2-9......
MAINBRUSH HEIGHTADJUSTMENT
KNOB2-9...........................
STEERINGTILTLEVER2-9..............
ENGINEHOURMETER2-10..............
ENGINEOILPRESSUREGAUGE2-10.....
ENGINECOOLANT TEMPERATURE
GAUGE2-10.........................
STEERINGWHEEL2-10..................
Page
FUEL LEVELGAUGE2-10................
VOLTAGEGAUGE2-10...................
OPERATINGLIGHTS SWITCH2-10........
IGNITIONSWITCH2-10...................
HOPPERSUPPORTBAR2-11.............
TOENGAGEHOPPERSUPPORTBAR. .
2-11 TODISENGAGEHOPPER
SUPPORTBAR2-11................
CIRCUITBREAKERS2-12................
MACHINEOPERATION2-13.................
NORMALSWEEPINGOPERATION2-13....
PRE-STARTCHECKLIST2-13..........
TOSTARTMACHINE2-13.............
TOSWEEP2-14......................
TODUMPHOPPER2-14...............
POSTOPERATIONCHECKLIST---
ENGINEOPERATING2-15..........
TOSTOPMACHINE2-15..............
POSTOPERATIONCHECKLIST---
ENGINESTOPPED2-15............
OPERATIONONGRADES2-15............
MACHINETROUBLESHOOTING2-16......
ACCESSORIESOPERATION2-17............
VACUUMWANDACCESSORY2-17........
TO OPERATEVACUUMWAND2-17.....
CABPRESSURIZER2-18.................
TRANSPORTINGMACHINE2-19.............
PUSHINGORTOWINGMACHINE2-19.....
MACHINEJACKING2-19.................
TOJACKUPMACHINE2-19...........
MACHINETIE-DOWNS2-20...............
MACHINESTORAGE2-21...................
STORINGMACHINE2-21.................
MAINTENANCE3-1...........................
RECOMMENDEDFIRST50-HOUR
MACHINEINSPECTION3-3..............
MAINTENANCECHART3-4.................
LUBRICATION3-6.........................
ENGINE3-6............................
HOPPERPIVOT3-6.....................
SIDEBRUSHPIVOT3-6.................
REARWHEELSUPPORT3-7.............
STEERINGCYLINDERENDS3-7.........
FRONTWHEELBEARINGS3-7...........

GENERALINFORMATION
v
365 MM173 (3---90)
Page
HYDRAULICS3-8..........................
HYDRAULICFLUID3-8..................
HYDRAULICFLUIDRESERVOIR3-8......
TODRAINHYDRAULICFLUID
RESERVOIR3-9..................
TOFILL HYDRAULICFLUID
RESERVOIR3-9..................
HYDRAULICFLUIDRESERVOIR
BREATHER3-10......................
HYDRAULICFLUIDFILTER3-10...........
TOREPLACEHYDRAULIC
FLUIDFILTERELEMENT3-10.......
DIRECTIONALPEDAL3-11...............
TOADJUSTDIRECTIONAL
PEDAL LINKAGE3-11..............
HYDRAULICFLUIDLEAKS3-13...........
HYDRAULICSCHEMATIC3-14............
HYDRAULICSYSTEM
TROUBLESHOOTING3-15.............
ENGINE3-17...............................
ENGINELUBRICATION3-17..............
COOLINGSYSTEM3-17..................
AIRINTAKESYSTEM3-18................
AIRFILTERSERVICEINDICATOR3-18. .
AIRFILTER3-18......................
TOREPLACEAIRFILTERELEMENT3-19
FUELSYSTEM--- GASOLINE3-21.........
FUELFILTER3-21.....................
CARBURETOR3-21...................
FUELSYSTEM--- LPG3-21...............
LPGFUELSYSTEM3-21...............
FUELTANKS3-22.....................
TOCHANGEANLPGFUELTANK3-23. .
FUELFILTERLOCK3-23...............
VAPORIZER-REGULATOR3-23.........
CARBURETOR3-24...................
OILPRESSURESWITCH3-24..........
LPGFUELTROUBLESHOOTING3-24......
GOVERNOR(Formachinesbelowserial
number007000)3-25.....................
TOADJUSTGOVERNOR(Formachines
belowserialnumber007000)3-25....
GOVERNOR(Formachines serialnumber
007000 andabove)3-25...............
Page
ELECTRICALSYSTEM3-26...............
SPARKPLUGS3-26...................
DISTRIBUTOR(Formachinesbelow
serialnumber007000)3-26..........
TOREPLACEIGNITIONPOINTS(For
machinesbelowserial
number007000)3-27...............
DISTRIBUTORIGNITIONTIMING(For
machinesbelowserial
number007000)3-28...............
TOCHECKANDADJUSTDISTRIBUTOR
IGNITIONTIMING(Formachines
belowserialnumber007000)3-28....
ENGINEIGNITIONTIMING(For
machines serialnumber007000
andabove)3-29...................
CYLINDERHEAD3-29....................
CYLINDERHEAD3-29.................
VALVETAPPETCLEARANCE3-30......
CRANKCASEVENTILATIONSYSTEM3-30. .
TUNE-UPCHART3-30....................
ELECTRICALSYSTEM3-31..................
BATTERY...............................
3-31
ELECTRICALSCHEMATIC(Formachines
belowserialnumber007000)3-32......
ELECTRICALSCHEMATIC(Formachines
serialnumber007000 andabove)3-34. .
BELTSANDCHAINS3-36....................
ALTERNATORBELT(Formachinesbelow
serialnumber007000)3-36............
ENGINEFANBELT(Formachinesbelow
serialnumber007000)3-36............
ENGINEFANBELT(Formachines serial
number007000 andabove)3-36..........
STATICDRAGCHAIN3-36................
DEBRISHOPPER3-37......................
HOPPERDUSTFILTER3-37..............
TOREMOVEHOPPERDUSTFILTER3-37
TOINSTALL HOPPERDUSTFILTER3-38
THERMO-SENTRYt3-38.................
VACUUMFANANDMAINBRUSH
SHUT-OFF SWITCH3-39...............
DEBRISHOPPER3-39...................
TOADJUSTHOPPER3-39.............Page
BRUSHES3-44.............................
MAINBRUSH3-44.......................
TOREPLACEMAINBRUSH3-44.......
TOCHECKANDADJUSTMAIN
BRUSHPATTERN3-45..............
SIDEBRUSH...........................
3-46 TOREPLACESIDEBRUSH3-47........
SKIRTSANDSEALS3-49....................
HOPPERLIPSKIRTS3-49................

GENERALINFORMATION
365 MM173 (NIL)
vi
TOREPLACEHOPPERLIPSKIRTS3-49.
BRUSHDOORSKIRTS3-49...............
TOREPLACEANDADJUSTBRUSH
DOORSKIRTS3-49................
REARSKIRTS3-50.......................
TOREPLACEANDADJUSTREAR
SKIRTS3-50.......................
HOPPERSIDESKIRTS3-51...............
TOREPLACEANDADJUSTHOPPER
SIDESKIRTS3-51...............
MAINBRUSHDOORSEALS3-52..........
HOPPERSEALS3-52....................
HOPPERDOORSEALS3-52..............
HOPPERCOVERSEAL3-53..............
HOPPERVACUUMFANSEAL3-53........
BRAKESANDTIRES3-54...................
SERVICEBRAKES3-54...................
TOBLEEDTHEBRAKES3-54..........
PARKINGBRAKES3-54..................
TIRES3-55..............................
APPENDIX4-1...............................
HARDWAREINFORMATION4-3.............
STANDARDBOLT TORQUECHART4-3...
METRICBOLT TORQUECHART4-3......
BOLTIDENTIFICATION4-3...............
THREADSEALANTANDLOCKING
COMPOUNDS4-3...................
HYDRAULICFITTINGINFORMATION4-4.....
HYDRAULICTAPEREDPIPEFITTING
(NPT)TORQUECHART4-4...........
HYDRAULICTAPEREDSEATFITTING
(JIC)TORQUECHART4-4............
HYDRAULICO---RINGFITTINGTORQUE
CHART...........................
4-4
STANDARDPARTS5-1........................
ORDERINGREPAIRPARTS5-3..............
Fig.1--- RecommendedGeneral
MaintenanceItems5-4..........
Fig.2--- ReplacementBrushes5-5..........
Fig.3--- MainFrameGroup5-6.............
Fig.4--- OperatorsCompartmentGroup5-8. .
Fig.5--- EngineCoverandSide
PanelsGroup5-10...............
Fig.6--- SeatGroup5-12...................
Fig.7--- SheavesandBeltsGroup5-13.......
Page
Fig.8--- EngineFanandAlternatorGroup,
Distributorless (DIS)5-14............
Fig.9--- EngineGroup5-16.................
Fig.10 --- EngineGroup,Distributorless
(DIS)5-18......................
Fig.11 --- EngineFlywheelandMounting
Group,Distributorless (DIS)5-20. .
Fig.12 --- CarburetorandThrottleGroup5-22. .
Fig.13 --- CarburetorandThrottleGroup,
Distributorless (DIS)5-24.........
Fig.14 --- FuelTankGroup5-26..............
Fig.15 --- FuelTankGroup5-27..............
Fig.16 --- FuelTankGroup5-28..............
Fig.17 --- AirCleanerandHydraulicFilter
Group5-29.....................
Fig.18 --- AirCleanerandHydraulicFilter
Group,Distributorless (DIS)5-30. .
Fig.19 --- RadiatorGroup5-31...............
Fig.20 --- RadiatorGroup,Distributorless
(DIS)5-32......................
Fig.21 --- VacuumFanGroup5-34............
Fig.22 --- HopperLiftArmsGroup5-36........
Fig.23 --- HopperAssembly5-38.............
Fig.24 --- HopperDoorGroup5-40...........
Fig.25 --- MufflerGroup5-41.................
Fig.26 --- MufflerGroup,Distributorless
(DIS)5-42......................
Fig.27 --- SideBrushCablesGroup5-43......
Fig.28 --- SideBrushGroup5-44.............
Fig.29 --- MainBrushLiftandDriveGroup5-46.
Fig.30 --- BrakesGroup5-48.................
Fig.31 --- ParkingBrakesGroup5-50.........
Fig.32 --- FrontWheelGroup5-52............
Fig.33 --- RearWheelAssembly5-53..........
Fig.34 --- RearWheelSupportGroup5-54.....
Fig.35 --- SteeringColumnGroup5-56........
Fig.36 --- InstrumentPanelGroup5-58........
Fig.37 --- BatteryGroup5-59.................
Fig.38 --- WireHarnessesGroup5-60.........
Fig.39 --- WireHarnessesGroup5-62.........
Fig.40 --- DirectionalControlGroup5-64......
Fig.41 --- DirectionalControlGroup5-66......
Fig.42 --- HydraulicPumpsGroup5-68........
Fig.43 --- HydraulicPumpsGroup5-69........
Fig.44 --- HydraulicControlValveGroup5-70. .
Fig.45 --- HydraulicReservoirGroup5-72......
Fig.46 --- HydraulicHosesGroup5-74........
Fig.47 --- HydraulicHosesGroup5-76........
Fig.48 --- LabelsGroup5-78.................

GENERALINFORMATION
vii
365 MM173 (3---90)
Page
LPGPARTS6-1..............................
ORDERINGREPAIRPARTS6-3..............
Fig.1--- CarburetorandFuelTank
Group,LPG6-4................
Fig.2--- EngineGroup,Distributorless
(DIS),LPG6-6.................
ACCESSORIES7-1...........................
ORDERINGREPAIRPARTS7-3..............
Fig.1--- RevolvingLightKit,Shroud7-4......
Fig.2--- RevolvingLightKit,Overhead
Guard7-5.....................
Fig.3--- RevolvingLightKit,Cab7-6........
Fig.4--- FlashingLightKit,Shroud7-7.......
Fig.5--- FlashingLightKit,Overhead
Guard7-8.....................
Fig.6--- FlashingLightKit,Cab7-9..........
Fig.7--- OverheadGuardKit7-10............
Fig.8--- AirFilterSafetyKit7-11.............
Fig.9--- FireExtinguisherKit7-12............
Fig.10 --- ProtectosealFuelTankCapKit7-12. .
Fig.11 --- SolidTireKit7-13..................
Fig.12 --- CabKit7-14.......................
Fig.13 --- CabDoorAssembly7-16...........
Fig.14 --- CabPressurizerGroup7-18.........
Fig.15 --- WireHarnessesGroup,Cab7-19....
Fig.16 --- CabHeaterGroup7-20.............
Fig.17 --- CabHeaterElectricalGroup7-22....
Fig.18 --- CabHeaterGroup7-24.............
Fig.19 --- CabHeaterElectricalGroup7-26....
Fig.20 --- VacuumWandKit7-28.............
Fig.21 --- HeavyDutyBumperGroup7-30.....
Fig.22 --- UrethaneTireKit7-31..............
Page
HYDRAULIC COMPONENTS8-1...............
ORDERINGREPAIRPARTS8-3..............
Fig.1--- HydraulicPumpBreakdown,
02634 8-4.....................
Fig.2--- HydraulicPumpBreakdown,
02704 8-6.....................
Fig.3--- HydraulicPumpBreakdown,
13101 8-8.....................
Fig.4--- HydraulicMotorBreakdown,
48663 8-9.....................
Fig.5--- HydraulicMotorBreakdown,
77101 8-10.....................
Fig.6--- HydraulicMotorBreakdown,
13105 8-11.....................
Fig.7--- HydraulicMotorBreakdown,
28808 8-12.....................
Fig.8--- HydraulicMotorBreakdown,
13106 8-13.....................
Fig.9--- HydraulicMotorBreakdown,
27800 8-14.....................
Fig.10 --- HydraulicValveBreakdown,
57982 8-15.....................
Fig.11 --- HydraulicSolenoidValve
Breakdown,13104 8-16..........
Fig.12 --- HydraulicCylinderBreakdown,
04464 8-17.....................
Fig.13 --- HydraulicCylinderBreakdown,
04430 8-18.....................

GENERALINFORMATION
365 MM173 (3---90)
viii
Page
ENGINEPARTS,GASOLINE,LPG9-1...........
ORDERINGREPAIRPARTS9-3..............
Fig.1--- CylinderBlock,Head,and
ManifoldsGroup9-4............
Fig.2--- CrankshaftGroup9-5..............
Fig.3--- ValvesandValveCoverGroup9-6...
Fig.4--- CamshaftGroup9-8................
Fig.5--- PistonandConnecting
RodGroup9-9.................
Fig.6--- OilPump,Filter,andPCV
Group9-10.....................
Fig.7--- WaterPumpandThermostat
Group9-12.....................
Fig.8--- DistributorandSparkPlugs
Group9-13.....................
Fig.9--- GasketKitsGroup9-14..............
ENGINEPARTS,DIS,GASOLINE,LPG10-1......
ORDERINGREPAIRPARTS10-3..............
Fig.1--- CylinderHead,ValvesGroup10-4....
Fig.2--- CylinderBlockGroup10-6...........
Fig.3--- CamshaftandValveControl
Group10-8.....................
Fig.4--- CrankshaftandPistonGroup10-10....
Fig.5--- OilPumpandOilPanGroup10-12....
Fig.6--- IntakeManifoldGroup10-14..........
Fig.7--- FrontCoverAssemblyGroup10-15....
Fig.8--- WaterPumpGroup10-16............
Fig.9--- Distributorless IgnitionGroup10-17....
Fig.10 --- GasketsGroup10-18................
Fig.11 --- FlywheelGroup10-19...............

SPECIFICATIONS
1-1
365 MM173 (3---90)
SECTION1
CONTENTS
Page
MACHINESPECIFICATIONS1-3...............
POWERTYPE1-3..........................
POWERTRAIN1-3.........................
STEERING1-3............................
HYDRAULICSYSTEM1-3...................
BRAKINGSYSTEM1-4.....................
SUSPENSIONSYSTEM1-4.................
SYSTEMFLUIDCAPACITIES1-4............
GENERALMACHINE
DIMENSIONS/CAPACITIES1-4...........
MACHINEWEIGHTS1-4....................
GENERALMACHINEPERFORMANCE1-4....
MACHINEDIMENSIONS1-5...................

SPECIFICATIONS
365 MM173 (3---90)
1-2

SPECIFICATIONS
1-3
365 MM173 (3---90)
MACHINESPECIFICATIONS
POWERTYPE
Engineformachinebelowserialnumber007000
Type--- piston
Ignition--- breaker---typespark
Cycle--- 4
Aspiration--- natural
Cylinders--- 4
Bore--- 3.19 in(81 mm)
Stroke--- 3.06 in(78 mm)
Displacement--- 98 cuin(1600 cc)
Netpower--- 35 hp(26 kw)@2350 rpmgoverned
47.5hp(35 kw)@3600 rpm maximum
Fuel--- gasoline,91 RONoctaneminimum,
unleadedorLPG
Coolingsystem--- water/ethyleneglycolantifreeze
Electricalsystem--- 12 Vnominal,37 Aalternator
Engineformachineserialnumber007000 and
above
Type--- piston
Ignition--- breaker---typespark
Cycle--- 4
Aspiration--- natural
Cylinders--- 4
Bore--- 2.91 in(74 mm)
Stroke--- 2.97 in(75 mm)
Displacement--- 79 cuin(1300 cc)
Netpower--- 29 hp(21.6kw)@2400 rpmgoverned
53.7hp(40 kw)@4000 rpm maximum
Fuel--- gasoline,87 octaneminimum,unleadedor
LPG
Coolingsystem--- water/ethyleneglycolantifreeze
Electricalsystem--- 12 Vnominal,37 Aalternator
POWERTRAIN
Propelling--- hydraulicdrivemotordriven,rear
wheel
Mainbrush--- hydraulicdrivemotordriven
Sidebrush--- hydraulicdrivemotordriven
Vacuumfan--- hydraulicdrivemotordriven
STEERING
Type--- rearwheel,hydraulic cylinderandrotary
valvecontrolled
Powersource--- hydraulicaccessorypump
Emergencysteering--- manual
HYDRAULICSYSTEM
Function--- operatespropelling,hopperlift,
steering,mainbrushdrive,sidebrushdrive,
vacuumfandrive
Controlvalve,mainbrush,sidebrush,liftcylinders
--- opencenter,solenoidoperated
Controlvalve,steering--- opencentertype,rotary,
non---loadreacting
Pump,propelling--- variabledisplacementpiston
type,1.24 cuin(20 cc)maximumdisplacement
per revolution,11.4gpm
(43 L/min)@2350 rpm
Propellingsystemreliefpressure--- 4000 psi
(27,850 kPa)
Pump,accessories--- geartype,1.20 cuin
(20 cc)displacement,9.8gpm(37 L/min)
@2350 rpm
Sidebrushsystemreliefpressure--- 1200 psi(8275
kPa)
Steeringsystemreliefpressure--- 500 psi
(3450 kPa)
Mainbrushandvacuumfansystemreliefpressure
--- 2300 psi(15,860 kPa)
Liftingcylinders systemreliefpressure--- 2300 psi
(15,860 kPa)
Motor,propelling--- internalgeartype,19 cuin(310
cc)displacementper revolution,
3000 psi(20,685 kPa)maximumrated
continouspressure
Motor,mainbrush--- internalgeartype,4.5cuin
(75 cc)displacementper revolution,2400 psi
(16,550 kPa)maximumratedcontinous
pressure
Motor,sidebrush--- internalgeartype,2.8cuin(45
cc)displacementper revolution,1500 psi
(10,340 kPa)maximumratedcontinous
pressure

SPECIFICATIONS
365 MM173 (3---90)
1-4
Motor,vacuumfan--- internalgeartype,
0.194 cuin(3.2cc)displacementper
revolution,2300 psi(15,860 kPa)maximum
ratedcontinouspressure
Cylinder,hopperlift--- doubleactiontype,2.5in(65
mm)borex12.62 in(320 mm)stroke,1.25 in
(32 mm)diameter rod,2500 psi(17,238 kPa)
maximumrated pressure
Cylinder,steering--- doubleactiontype,2in
(50 mm)borex8in(200 mm)stroke,
0.75 in(20 mm)diameter rod,1500 psi(10,340
kPa)maximumrated pressure
BRAKINGSYSTEM
Servicebrakes--- hydraulicdrumbrakes(2),one
perfrontwheel,mastercylinderfootbrake
actuated.
Parkingbrakes--- utilizes servicebrakes,cable
actuated
SUSPENSIONSYSTEM
Front--- two5.70 x8pneumatictires
two6.00 x9solidtireswithsolidtireaccessory
Rear--- one6.90/6.00 x9pneumatictire
one4.00 x8solidtirewithsolidtireaccessory
SYSTEMFLUIDCAPACITIES
Enginecoolingsystem--- radiator4qt(3.8L)
totalsystem--- 8.4qt(8L)
totalsystemwith heater(accessory)---
9.3qt(8.8L)
Enginelubricatingoil--- 3.5qt(3.3L)withfilter
Fueltank--- 10 gal(38 L)gasoline
33 lb(15 kg)LPG
Hydraulicsystem--- reservoir5.3gal(20 L)
totalsystem6gal(23 L)
GENERALMACHINEDIMENSIONS/CAPACITIES
Length--- 97 in(2460 mm)
Width--- 58.3in(1480 mm)
Height--- 55 in(1400 mm)
Heightwithoverheadguard/cab(accessory)--- 81.6
in(2075 mm)
Heightwithoverheadguard/caband
rotating/flashinglight(accessory)--- 88.8in
(2255 mm)
Track--- 54.5in(1385 mm)
Wheelbase--- 54.5in(1385 mm)
Mainbrush--- diameter,14 in(355 mm)
length,48 in(1220 mm)
Sidebrush--- diameter,21 in(535 mm)
Sweepingpathwidth--- 48 in(1220 mm)
Sweepingpathwidthwithsidebrush--- 60 in(1525
mm)
Hoppercapacity--- 1200 lb(545 kg)
16 cuft(0.45 m#)
Dustfilterarea--- 110 sqft(10.2m@)
MACHINEWEIGHTS
GVWR--- 4300 lb(1950 kg)
GENERALMACHINEPERFORMANCE
Maximumforwardspeed--- 8.5mph(13.7km/h)
Maximumreversespeed--- 3mph(4.8km/h)
Turningradius--- right,104 in(2640 mm)
left,77 in(1955 mm)
U---turn,118.5in(3010 mm)
Maximumratedclemb/descentangle--- 15_with
emptyhopper,10_with hopperfull

SPECIFICATIONS
1-5
365 MM173 (3---90)
MACHINEDIMENSIONS
TOPVIEW
SIDEVIEW
58.3in
(1480 mm)
97 in(2460 mm)
108 in
(2745 mm)
81.6in
(2075 mm)
55 in
(1400 mm)
02146

SPECIFICATIONS
365 MM173 (3---90)
1-6