Tennant 5700 Training manual

IB 340846 (05--2007) 1
INSTRUCTION BULLETIN
No. 340846
Machine: 5700, 6100E,
7200, 515SS, 8010
Published: 05--2007
Rev. 00
NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the
Parts List in the appropriate place in the machine manual for future
reference. Retaining the Parts List will make it easier to reorder
individual parts and will save the cost of ordering an entire kit.
NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
Installation instructions for kit numbers 9003353, 9003354, 9003355, 9003356, 9003357
SYNOPSIS:
This kit contains parts needed to replace circuit breakers on 5700/6100E/7200/515SS/8010 machines.
Please follow step-by-step instructions.
SPECIAL TOOLS / CONSIDERATIONS: NONE
(Estimated time to complete: 1 hour)
PREPARATION:
1. Park the machine on a clean level surface, turn
off the machine, remove the key, and set the
parking brake (if applicable).
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, set parking
brake (if applicable), turn off machine, and
remove key.
2. Disconnect the battery cables from the
batteries.
WARNING: Always disconnect battery
cables from machine before working on
electrical components.
INSTALLATION:
NOTE:Refer to appropriate drawings (Fig.1
through Fig. 5) for the machine being serviced. All
drawings are labeled with the machine model
number.
1. Remove parts necessary to access the circuit
breakers. Do not break wire connections when
opening the electrical panel. Set all removed
parts aside.
2. Disconnect the main wire harness from the
circuit breaker being replaced.
3. Remove circuit breaker from the electrical
panel. Discard the circuit breaker and
hardware.
4. Cut the terminals from the new circuit breaker
(7) and install the new terminals (4), (5), or (6)
onto the circuit breaker.
5. Slide one name plate (6) onto the circuit
breaker (7).
6. 515 and 8010 machines only: Slide the
washer (2) onto the circuit breaker.
NOTE:Since the holes in the panels of 8010 and
515SS machines is too large for the new circuit
breaker (7) the washer (2) is needed so the circuit
breaker does not hang loose on the panel.
7. Insert the circuit breaker (7) into the electrical
panel and slide the remaining name plate (6)
onto the circuit breaker.
8. Connect the main wire harness to the circuit
breaker (7).
9. Insert the hole plugs (1) into the old mounting
holes in the electrical panel.
10. Reinstall all parts removed to access the
circuit breakers.
11. Reconnect the battery cables to the batteries.
12. Start and test machine.

IB 340846 (05--2007)2
Remove and
set hardware
aside
Remove and
discard old
circuit breaker
Remove and
discardhardware
Electrical
plate
1
6
7
7
Circuit
breaker
boot
1
6
Note: Discard the washer (2). The washer is only installed on 515 and 8010 machines.
3, 4, or 5
Cut existing
terminals from
circuit breaker (7)
and install
appropriate
terminal. Note: Only
one type terminal (3)
is included with kit
9003357.
FIG. 1 -- 7200

IB 340846 (05--2007) 3
Remove and
discard hardware
1
6
Remove and discard
old circuit breaker
Circuit breaker (7)
boot
6
7
1
Note: Discard the washer (2). The washer is
only installed on 515 and 8010 machines.
3, 4, or 5
Cut existing terminals from
circuit breaker (7) and install
appropriate terminal. Note:
Only one type terminal (3) is
included with kit 9003357.
FIG. 2 -- 6100

IB 340846 (05--2007)4
Remove and
discard
hardware
Remove and
discard old
circuit breaker
6
7
Circuit
breaker
(7) boot
1
6
2
6
3, 4, or 5
Cut existing terminals
from circuit breaker
(7) and install
appropriate terminal.
Note: Only one type
terminal (3) is
included with kit
9003357.
FIG. 3 -- 8010

IB 340846 (05--2007) 5
Remove and
discard old
circuit breaker
2
6
7
1
Circuit
breaker
(7) boot
6
3, 4, or 5
Cut existingterminals
from circuit breaker
(7) and install
appropriate terminal.
Note: Only one type
terminal (3) is
included with kit
9003357.
FIG. 4 -- 515

IB 340846 (05--2007)6
Remove and discard old
circuit breaker and
hardware holding circuit
breaker to rear panel. Install
hole plugs (1) into holes
where removed hardware
was previously installed.
6
7
Circuit
breaker
(7) boot
6
Note: Discard the washer (2).
The washer is only installed
on 515 and 8010 machines.
3, 4, or 5
Cut existing terminals from
circuit breaker (7) and install
appropriate terminal. Note:
Only one type terminal (3) is
included with kit 9003357.
Remove and set
hardware aside
FIG. 5 -- 5700 (Machines serial numbers 000000--017945 only)

IB 340846 (05--2007) 7
Bill of Materials for Circuitbreaker Kit, 20Amp CI Replmt--9003353
Ref.
Tennant
Part No. Description Qty.
o9003353 )Circuitbreaker Kit, 20Amp CI Replmt 1
Y1 397780 Plug, Hole, Rnd, 0.19H 0.7L Blk Plstc 2
Y2 78344 Washer, Flat, 0.52B 0.75D .06, Stl 1
Y3 1036749 Terminal, QF, .25 22--18Ga, F--Ins, 90Deg 2
Y4 1036750 Terminal, QF, .25 16--14Ga, F--Ins, 90Deg 2
Y51036751 )Terminal, QF, .25 12--10Ga, F--Ins, 90Deg 2
Y6 1036752 Circuitbreaker, Nameplate 2
Y7383723 Circuitbreaker, 20.0A, Resettable 1
Bill of Materials for Circuitbreaker Kit, 25Amp CI Replmt--9003354
Ref.
Tennant
Part No. Description Qty.
o9003354 )Circuitbreaker Kit, 25Amp CI Replmt 1
Y1 397780 Plug, Hole, Rnd, 0.19H 0.7L Blk Plstc 2
Y2 78344 Washer, Flat, 0.52B 0.75D .06, Stl 1
Y3 1036749 Terminal, QF, .25 22--18Ga, F--Ins, 90Deg 2
Y4 1036750 Terminal, QF, .25 16--14Ga, F--Ins, 90Deg 2
Y51036751 )Terminal, QF, .25 12--10Ga, F--Ins, 90Deg 2
Y6 1036752 Circuitbreaker, Nameplate 2
Y7383724 Circuitbreaker, 25.0A, Resettable 1
Bill of Materials for Circuitbreaker Kit, 30Amp CI Replmt--9003355
Ref.
Tennant
Part No. Description Qty.
o9003355 )Circuitbreaker Kit,30Amp CI Replmt 1
Y1 397780 Plug, Hole, Rnd, 0.19H 0.7L Blk Plstc 2
Y2 78344 Washer, Flat, 0.52B 0.75D .06, Stl 1
Y3 1036749 Terminal, QF, .25 22--18Ga, F--Ins, 90Deg 2
Y4 1036750 Terminal, QF, .25 16--14Ga, F--Ins, 90Deg 2
Y51036751 )Terminal, QF, .25 12--10Ga, F--Ins, 90Deg 2
Y6 1036752 Circuitbreaker, Nameplate 2
Y7383725 Circuitbreaker, 30.0A, Resettable 1
Bill of Materials for Circuitbreaker Kit, 35Amp CI Replmt--9003356
Ref.
Tennant
Part No. Description Qty.
o9003356 )Circuitbreaker Kit, 35Amp CI Replmt 1
Y1 397780 Plug, Hole, Rnd, 0.19H 0.7L Blk Plstc 2
Y2 78344 Washer, Flat, 0.52B 0.75D .06, Stl 1
Y3 1036749 Terminal, QF, .25 22--18Ga, F--Ins, 90Deg 2
Y4 1036750 Terminal, QF, .25 16--14Ga, F--Ins, 90Deg 2
Y51036751 )Terminal, QF, .25 12--10Ga, F--Ins, 90Deg 2
Y6 1036752 Circuitbreaker, Nameplate 2
Y7383726 Circuitbreaker, 35.0A 1

IB 340846 (05--2007)8
Bill of Materials for Circuitbreaker Kit, 40Amp CI Replmt--9003357
Ref.
Tennant
Part No. Description Qty.
o9003357 )Circuitbreaker Kit, 40Amp CI Replmt 1
Y1 397780 Plug, Hole, Rnd, 0.19H 0.7L Blk Plstc 2
Y2 78344 Washer, Flat, 0.52B 0.75D .06, Stl 1
Y3 68923 Terminal, Ring, #08/10Stud 12--10Ga, Ins 2
Y6 1036752 Circuitbreaker, Nameplate 2
Y7383727 )Circuitbreaker, 40.0A 1
TENNANT COMPANY
P. O. Box 1452
Minneapolis, MN 55440-1452