Tennant 6200 Training manual

IB340248 (9-99)1
No.340248
Machine:6200
Published:9-99/00
System:OPTIONS
INSTRUCTION BULLETIN
NOTE:DONOTDISCARD thePartsList fromtheInstruction Bulletin.Place theParts
Listinthe appropriateplace inyourmachinemanualforfuturereference.
Retaining thePartsListwill make iteasiertoreorderindividualparts and will
save you the costofordering anentire kit.
NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
Installation instructions for kit numbers 384123 and 384125.
SYNOPSIS/PROBLEM:
This kit contains the parts needed to install overhead guard light kits on the model 6200
sweeper.
Please follow step-by-step instructions.
SPECIAL TOOLS/CONSIDERATIONS:NONE
(Estimated time to complete: 1 hour)
PREPARATION:
(Referto FIG.1,2 and 3)
FORSAFETY:Beforeleaving orservicing machine,stop on levelsurface and setparking
brake.Thenturn off machine and remove key.
1. Disconnect battery cables from machine.
2. Locate the circuit breaker panel below the operator’s controls in the front of the machine.
WARNING:Always disconnectbattery cables from machinebeforeworking
on electricalcomponents.
INSTALLATION:
(Referto FIG.1,2 and 3)
NOTE: If your machine is already equipped with the operating headlight / tailight package,
procede to step number 5. Keep switch 360520 and circuit breaker 383722 as spare
parts.
1. Open the circuit breaker panel.
2. Install the new circuit breaker (17) in the panel. Wire the circuit breaker (17) into the main
harness. (RefertoFIG.1,2 and 3)
3. Remove the standard light switch in the control panel, and unplug it from the wiring
harness. (RefertoFIG.1,2 and 3)
4. Plug the new switch (18) into the wiring harness, and snap it into place in the control panel.
(RefertoFIG.1,2 and 3)
5. Remove the self adhesive backing strips from the vinyl duct work, and install the three
pieces of vinyl duct work (13, 14 and 15) into the positions shown in figures 1 and 2.
(RefertoFIG.1 and 2)

IB340248 (9-99)2
6. Check that the grommet (10) is secured in the light mounting plate (5). (RefertoFIG.1 and 2)
7. Run the light wiring connections through the grommet in the mounting plate, and connect
the light to the light harness (11). Connect the light harness (11) to the main wiring harness.
(RefertoFIG.1 and 2)
8. Assemble the light (1) and mounting plate (5) to the overhead guard with the mounting
channel (6), light mounting hardware (1), hex screw (7), washer (8), and hex nut (9).
(RefertoFIG.1 and 2)
9. Starting at the light, press the wiring harness into the vinyl duct work (13, 14 and 15),
working down to the base of the overhead guard. (RefertoFIG.1 and 2)
10. Bundle any excess harness (11) with the cable tie (12), and adhere to the machine with the
cable tie mount (16). (RefertoFIG.1 and 2)
11. Turn the machine power on, and check warning light (1) for proper operation.
12. Mount the lamp guard (2) to the mounting plate (5) with four hex screws (3) and
washers(4). (RefertoFIG.1 and 2)

IB340248 (9-99)3
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
1
17
FIG.1-- FLASHINGLIGHTKIT384123 INSTALLATION

IB340248 (9-99)4
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
1
17
FIG.2-- REVOLVINGLIGHTKIT384125 INSTALLATION

IB340248 (9-99)5
FIG.3-- 6200 ELECTRICALSCHEMATIC

IB340248 (9-99)6
BILL OFMATERIALSFOROVERHEAD GUARD LIGHTKIT384123
TENNANT
Ref.PartNo.Description Qty.
1 383975 Lamp, Flsh, Amb, 36Vdc Rework 1
2 45272 Guard, Lamp 1
3 12459 Screw, Hex, Fmg, M06--1.0 X 20 4
4 32490 Washer, flat, .25 Hard 4
5 384145 Plate, Mtg, Light, Ohg 1
6 384146 Channel, Mtg, Light, Ohg 1
7 06942 Screw, Hex, M06--1.0 X 16, 8.8 1
8 32483 Washer, flat, .25 SAE 1
9 07790 Nut, Hex, Flange, M06--1.0 1
10 10632--2 Grommet, Rubber 1
11 383942 Harness, Light, Revl, Ohg, 6200 1
12 49266 Tie, cable 1.75D Max 7.50Lg 2
13 384021 Duct, Vinyl, 11.0L 1
14 384020 Duct, Vinyl, 12.0L 1
15 384019 Duct, Vinyl, 31.0L 1
16 55248 Mount, Cable Tie 2
17 383722 Circuitbreaker, 15Amp 1
18 360520 Switch, Rocker, Spdt, 3Pos 1

IB340248 (9-99)7
BILL OFMATERIALSFOROVERHEAD GUARD LIGHTKIT384125
TENNANT
Ref.PartNo.Description Qty.
19 383976 Lamp, Flsh, Amb, 36Vdc Rework 1
20 45272 Guard, Lamp 1
21 12459 Screw, Hex, Fmg, M06--1.0 X 20 4
22 32490 Washer, flat, .25 Hard 4
23 384145 Plate, Mtg, Light, Ohg 1
24 384146 Channel, Mtg, Light, Ohg 1
25 06942 Screw, Hex, M06--1.0 X 16, 8.8 1
26 32483 Washer, flat, .25 SAE 1
27 07790 Nut, Hex, Flange, M06--1.0 1
28 10632--2 Grommet, Rubber 1
29 383942 Harness, Light, Revl, Ohg, 6200 1
30 49266 Tie, cable 1.75D Max 7.50Lg 2
31 384021 Duct, Vinyl, 11.0L 1
32 384020 Duct, Vinyl, 12.0L 1
33 384019 Duct, Vinyl, 31.0L 1
34 55248 Mount, Cable Tie 2
35 383722 Circuitbreaker, 15Amp 1
36 360520 Switch, Rocker, Spdt, 3Pos 1
TENNANT COMPANY
P. O. Box 1452
Minneapolis, MN 55440-1452