Tennant 1200 Product manual

Portable Carpet Extractor
1200
Operator and Parts Manual
607302
Rev. 00 (01-00)
Model No.:
607186
FAX: [phone]
CUSTOMER SERVICE: 1–800-982–7658
TENNANT COMPANY
Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.

ELECTRICAL DIAGRAMS
11
Tennant 1200 (01–00)
120V WIRING
DIAGRAM
4
52
1
6
5
41
2
3
GND
GND
GND
GRN
GRN
GRN
WHT
ORG
GRNGRN
GRN
WHTBLK
GRN
ORG
WHT
RED
RED
R
E
D
P
U
R
WHT
WHT
WHT
PUR
WHT
WHT
W
H
T
BLU
BLK
BLK
BLK
W
H
T
B
L
K
BLK
B
L
K
WHT
WHT
W
H
T
WHT
W
H
T
WHT
B
L
U
BLU
BLK
B
L
K
PUR
BLK
RED GRN
WHT
B
L
K
RED
B
R
N
YEL
BRN
Y
E
L
Y
E
L
YEL
PUR
B
L
K
W
H
T
GRN
AC
AC
-
+
AC
-
+
AC
PUMP
RECTIFIER PUMP / BRUSH
RECTIFIER
18/2
CORD
18/3
CORD
18/5
CORD
VACUUM
MOTOR
PUMP/
BRUSH
MOTOR
SOLENOID
CIRCUIT
BREAKER
PUMP
MAIN/VAC
SWITCH
TRIGGER
SWITCH
2 AMP
BRUSH/PUMP
SWITCH
BLK
BLK
BLK WHT
YEL
ORG WHT
WHT
BLK
RED RED
WHT
WHT
WHT
BLK
PUR
BLU
BRN
VAC
PUMP/
BRUSH
AC AC
-
+
SOLUTION
SOLENOID
AC AC
+
-
TRIGGER
SWITCH
2 AMP
PUMP
RECTIFIER
PUMP BRUSH
RECTIFIER
120 VAC
120V LADDER
DIAGRAM

PARTS LIST
Tennant 1200 (01–00)
12
SOLUTION TANK GROUP
3
1
2
4
678
5
9
10
11
12
13
14
15
16
17
18
19
21
20
22
12
23
24
25
12
26
27
28
29
31
30
33
32
35
34 36
37
16 38
39

PARTS LIST
Tennant 1200 (01–00) 13
SOLUTION TANK GROUP
REF PART # DESCRIPTION QTY.
1 608429 SOL TANK, RM–TEAL 1
2120192 DECAL, ”TENNANT” 1
3607298 STRAINER, SCREEN 1
4609063 FOAM, SOUND 1
5609071 DECAL, ”1200” SIDE 2
6230739 AXLE, 1/2DIAX13–1/8 1
7140045 WASHER, 1/2 FLAT 2
8607277 WHEEL, 8”DIA GRAY 2
9103019 CAP, HUB 2
10 607181 FOAM, SOUND 1
11 608322 SCREW, M6X1.0X16 4
12 140052 WASHER, 1/4 EXT 12
13 230746 BRACKET, AXLE OFFSET 2
14 609111 PLATE, SHIM 2
15 607179 VAC, MOTOR 5.7 2S 120V 1
190155 BRUSH, CARBON 2/PK 2
16 607276 HOSE, VAC 1–1/2IDX19” 1
17 140307 CLAMP, HOSE 1
18 100143 GASKET, VAC MOTOR 1
19 140340 SCREW, #10X5/8 4
20 14865 BUSHING 1
REF PART # DESCRIPTION QTY.
21 140297 NUT, M5X.8 HEX 2
22 608322 SCREW, M6X1.0X16 4
23 607180 PLATE, VAC MOTOR MTG 1
24 609064 FOAM, SOUND 1
∇25 607170 VAC, TOOL 13” ASSEMBLY 1
26 608324 SCREW, M6X1.0X40 4
27 607183 SEAL, CAP 1
28 140011 WASHER, 3/16 FLAT 1
29 140801 SCREW, 8–32X3/8 1
30 130646 CORD, 18/3X28 1
31 140897 SCREW, GROUND 1
32 140032 WASHER, #6 FLAT 2
33 140826 SCREW #6X3/4 2
34 608332 CORD, 18/2X76” BLACK 1
35 140324 CLAMP, CABLE 5/16ID 1
36 140340 SCREW, #10X5/8 1
37 140011 WASHER, 3/16 FLAT 1
38 607275 HOSE, VAC 1–1/2IDX33” 1
39 140027 WASHER, 5/16 FLAT 4
∇ASSEMBLY
INCLUDED IN ASSEMBLY
RECOMMENDED STOCK ITEMS

PARTS LIST
Tennant 1200 (01–00)
14
RECOVERY TANK GROUP
1
2
3
5
4
6
7
8
9
10
11
12
13
14
16
17
18
15

PARTS LIST
Tennant 1200 (01–00) 15
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
1 608439 COVER, RM–TEAL 1
2608329 DECAL, ”INSTRUCTIONS” 1
3120619 DECAL, ”WARNING–EXTRACTORS” 1
4607276 HOSE, VAC 1–1/2IDX19” 1
5607275 HOSE, VAC 1–1/2IDX33” 1
6607297 FITTING, 1–1/2MX1–1/2H90 2
7607172 COVER, PLATE 1
8210234 GASKET 2
9 607290 GASKET, COVER PLATE 1
REF PART # DESCRIPTION QTY.
10 210240 NUT, FLANGE 2
11 609065 FITTING, 1–1/2F 90PVC 1
12 609531 FLOAT, SHUT–OFF (1)BALL 1
13 608434 REC TANK, RM–TEAL 1
14 607006 SCREW M4X.7X12 4
15 630420 DECAL, ”FLAMMABLE MATERIAL” 1
16 608324 SCREW, M6X1.0X40 2
17 607294 BAR 1
18 102569 GRIP, FOAM 1
RECOMMENDED STOCK ITEMS

PARTS LIST
Tennant 1200 (01–00)
16
HANDLE GROUP
1
2
4
3
5
5
7
6
8
9
10
11
12
13
14
17
18
15
16
20
19
21
21 28
20
23
24
20
20
21
21 22 28
22
27
25
25 27
26
26

PARTS LIST
Tennant 1200 (01–00) 17
HANDLE GROUP
REF PART # DESCRIPTION QTY.
1 608444 HANDLE, RM–TEAL 1
2607315 LEVER, CAMLOCK 1
3607278 PIN, CLEVIS 1
4140630 PIN, COTTER 1
5140011 WASHER, 3/16 FLAT 4
6130712 SWITCH, MOMENTARY PULSE 1
7578430 WASHER, 1/2” FLAT 1
8606349 GASKET, TRIGGER CONSOLE 1
9069764190 SCREW, M3X.5X16 2
10 200662012 WASHER, M3 INT 2
11 578186000 WASHER, M4 FLAT 2
12 578082000 SPACER 2
13 578002000 ARM, TRIGGER 2
14 601429 CONSOLE, TRIGGER 1
REF PART # DESCRIPTION QTY.
15 140023 WASHER, #8 INT 3
16 200070354 SCREW, M4X.7X30 3
17 608332 CORD, 18/2X76” BLACK 1
18 608323 BUSHING, STRAIN–RELIEF 1
19 200160019 NUT, M12 1
20 140045 WASHER, 1/2 FLAT 4
21 607175 SERRATED PAD 4
22 604930 SCREW, M5X.8X10 4
23 608419 TUBE 1
24 607177 SHAFT 1
25 579223 CLAMP, CORD 2
26 230920.BK HOOK, CORD 2
27 607006 SCREW, M4X.7X12 4
28 608322 SCREW, M6X1.0X16 4
RECOMMENDED STOCK ITEMS

PARTS LIST
Tennant 1200 (01–00)
18
REAR PANEL GROUP
1
4
3
2
6
5
7
10 12
11
13
9
8
18
20
21
17
16 15 14
19
17
16

PARTS LIST
Tennant 1200 (01–00) 19
REAR PANEL GROUP
REF PART # DESCRIPTION QTY.
1 608446 PANEL, REAR RM–BLACK 1
2609080 BREAKER, CIRCUIT 2A 1
3130166 GRIP, STRAIN–RELIEF W/NUT 1
4130222 CORD, 16/3X25’ YELLOW 1
5602670 SWITCH, ROCKER 1
6607282 SWITCH, ROCKER ON/ON 1
7607283 DECAL, ”SWITCHES” 1
8140336 NUT, 10–24 2
9130304 RECTIFIER, BRIDGE 600V 15AMP 2
10 578734 SPLASHGUARD CRCT BREAKER 1
11 140335 SCREW, 10–24X1 2
REF PART # DESCRIPTION QTY.
12 578729 DECAL, ”READ MANUAL” 1
13 608322 SCREW, M6X1.0X16 2
14 608332 CORD, 18/2X76” 1
15 608323 BUSHING, STRAIN–RELIEF 1
16 607006 SCREW, M4X.7X12 8
17 608420 COVER, PLATE 2
18 608333 CORD, 18/5X30” BLACK 1
19 130194 BUSHING, STRAIN–RELIEF 1
20 130646 CORD, 18/3X28” BLACK 1
21 608323 BUSHING, STRAIN–RELIEF 1
RECOMMENDED STOCK ITEMS

PARTS LIST
Tennant 1200 (01–00)
20
BRUSH GROUP
1
3
2
4
5
6
26 27
7
8
9
10
11
12
12
13
14
19
15
16 20
18
19
17
18
17
22
21
23
24
25
28

PARTS LIST
Tennant 1200 (01–00) 21
BRUSH GROUP
REF PART # DESCRIPTION QTY.
1 608445 BASE, BRUSH RM–BLACK 1
2200017494 SCREW, M8X30 2
3140027 WASHER, 5/16 FLT 2
4608333 CORD, 18/5X30” BLACK 1
528305 BUSHING, STRAIN–RELIEF 1
6607173 PUMP/BRUSH MOTOR, 120VDC 1
7607174 PULLEY 1
8 608335 PLATE, PUMP MTG 1
9140887 SCREW, 10–24X3/8 2
10 604930 SCREW, M5X.8X10 4
11 140297 NUT 2
12 604930 SCREW, M5X.8X10 8
13 607182 PLATE, BRUSH BASE 1
14 607274 GASKET, BRUSH BASE 1
REF PART # DESCRIPTION QTY.
15 230275 SHAFT, BRUSH 13” 1
16 140548 NUT, 5/16 FINJAM 1
17 230261 BLOCK, BEARING 2
18 140125 BEARING, BRUSH 2
19 100049 SEAL, BRUSH BEARING 2
20 140554 SCREW, 1/4–20X3/4 4
21 607176 BRUSH, 13” 1
22 100005 GASKET, BEARING BLOCK 1
23 230363 SPACER 1
24 230505 PULLEY, BRUSH DRIVE 1
25 230507 BELT, BRUSH DRIVE 1
26 609474 CLIP, RETAINING 1
27 140027 WASHER, 5/16 FLAT 1
28 609473 SLEEVE 1
RECOMMENDED STOCK ITEMS

PARTS LIST
Tennant 1200 (01–00)
22
SOLUTION GROUP
10
12
3
2
45
6
5
11
5
5
12
8
5
7
9
12
5
13
14
15
16
5
17
5
13
24
23
22
21
20
19
18
5
7
6
22
21
20
19
18

PARTS LIST
Tennant 1200 (01–00) 23
SOLUTION GROUP
REF PART # DESCRIPTION QTY.
1 150933 FITTING 1/4F QD SER60 1
2140008 WASHER, 9/16 FLAT 2
3150618 FITTING 1/4MX3” 1
4150511 FITTING 1/4FX3/8H 1
5140310 CLAMP HOSE 9
6606248 HOSE 3/8IDX5/8ODX14.5 1
7606667 HOSE 3/8IDX5/8ODX10 1
8150415 FITTING 1/4MX3/8H 1
9210033 VALVE SOLENOID 120V 60 HZ 1
10 572094000 FITTING 1/4MX3/8HX3/8H 1
11 609471 HOSE 3/8IDX5/8ODX2 1
12 150412 FITTING 3/8MX3/8H 2
REF PART # DESCRIPTION QTY.
13 609470 HOSE 3/8IDX5/8ODX9 1
14 607173 PUMP/BRUSH MOTOR 120VDC 1
15 609112 FITTING 1/4MX3/8H 1
16 608334 HOSE SIGHT–GAGE/DRAIN 1
17 572094000 FITTING 1/4MX3/8HX3/8H 1
18 575282000 CAP QUICK–JET 2
19 200964 FITTING TIP 11003 2
20 575276000 GASKET QUICK–JET 2
21 575603 STRAINER CHECK–VALVE 2
22 575281000 BODY, QUICK–JET 2
23 608421 TUBE, NOZZLE 1
24 604930 SCREW M5X.8X10 2
RECOMMENDED STOCK ITEMS

OPTIONS
24 Tennant 1200 (01–00)
HAND TOOL
1
4
56
7
3
8
11 12 13
10 14
9
16 17
18
15
2
REF PART # DESCRIPTION QTY.
701403 TOOL, HAND WITH HOSE 1
1608901 TOOL, HAND W/ TRIGGER ASM. 1
608891 TOOL, HAND 1
∇2608899 ASM., TRIGGER 1
3608894 BODY, VALVE 1
4 608895 NOZZLE, SPRAY 1
5608900 SCREEN 1
6 608896 TIP, SPRAY 1
7608897 CAP 1
8 608898 TRIGGER 1
9 608892 SEAL, SOLUTION HOSE 1
10 560499 HOSE, SOLUTION 1
11 150913 PLUG, QCK. COUPLER – SER. 60 1
12 150514 HOSE BARB, 1/4M X 1/8H – BRASS 1
13 140349 CLAMP 1
14 – ASM., HOSE VACUUM/SOLUTION 1
∇15 608905 ASM., VACUUM HOSE 1
16 609428 CUFF, HOSE 1.5 X 5.25 1
17 608903 HOSE, VACUUM 1.5 1
18 609440 CUFF, HOSE 1.5 X 3.5 1
220040 BAG (NOT SHOWN) 1
FLOOR TOOL SOLUTION AND VACUUM HOSES
1
2
4
4
3
5
6
7
REF PART # DESCRIPTION QTY.
∇1160185 HOSE, SOLUTION 15’ 1
160186 HOSE, SOLUTION 25’ 1
2150913 COUPLER, QUICK SER. 60 1
3150933 PLUG, QUICK COUPLER 1
4150615 NIPPLE 2
∇5160400 HOSE, VACUUM 15’ W/ CUFFS 1
160401 HOSE, VACUUM 25’ W/ CUFFS 1
6160430 CUFF, HOSE 1–1/2” 2
7160451 CONNECTOR, VACUUM HOSE 1–1/2” 1
∇ Assembly Included in Assembly
FLOOR TOOL
3
1
2
5
467
8
10
11
9
1213 14
15
16
17
20 21
22
19
23
24
25
18
5a
REF PART # DESCRIPTION QTY.
600048 FLOOR TOOL (COMPLETE) 1
1200403.BK TOOL, FLOOR 1
2200939 SHOES, S/S, FLOOR TOOL 2
∇3200927 GRIP, ADJUSTABLE (COMPLETE) 1
4200912 FOAM, GRIP 1
5140259 SCREW, 1/4–20X5/8 2
5a 140834 SCREW, 1/4–20x3/4 2
6200902 TRIGGER, FLOOR TOOL 1
7200809 SLEEVE, TRIGGER 1
8
140605 PIN 1
8
140520 NUT, PUSH (NOT SHOWN) 2
9210150 VALVE, FLOW CONTROL 1
10 190603 KIT, VALVE PIN & SPRING 1
11 N/A CAP, HEX, VALVE 1
12 150403 ELBOW, 1/4–45°1
13 150615 NIPPLE, CLOSE 1/4 1
14 150913 COUPLER, QUICK SER. 60 1
15 160170 HOSE, SOLUTION, LP 1
16 150606 NIPPLE, HEX 1/4” 1
17 140058 WASHER 1
∇18 700062 ASM., SPRAY BAR 1
19 150700 CROSS 1
20 150600 NIPPLE 2
21 150401 ELBOW, 901/4FX1/4F 2
22 200993 SPRAY BODY 3
23 200996 SCREEN, SPRAY BODY 3
24 200964 TIP 3
25 200994 CAP, SPRAY BODY 3