Tennant 1510 Product manual

Carpet Extractor
1510
Model No.:
614001 Operator and Parts Manual
613907
Rev. 00 (12-02)
CUSTOMER SERVICE:
1–800-982–7658
1–616–786–2330
FAX: [phone]
1–616–786–2345
TENNANT COMPANY
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.

ELECTRICAL DIAGRAMS
Tennant 1510 (12–02)
24
24V WIRING DIAGRAM
CONTROLLER
23456
M2
SPEED
1B-
M1 B+
MAIN
KEY SWITCH
25A
25A
12A
CIRCUIT
BREAKER
MAIN
15A
POTENTIOMETER
5K
POTENTIOMETER
20K
SAFETY SWITCH
CHARGER
SWITCH
CONSOLE
3
1
2
6
4
5
PROPEL
SWITCH
36
25
14METER
BATTERY
ACTUATOR
TRANSA LE
RELAY
CONTACTOR
BRUSH / SOLUTION
SWITCH
SOLUTION
SOLENOID
SOLUTION
VACUUM
CONTACTOR
G
POWER
INDICATOR
VACUUM
MOTOR BRUSH
MOTOR PUMP
MOTOR MOTOR
ACTUATOR
DRIVE
MOTOR
CIRCUIT BREAKER
BRUSH MOTOR
VACUUM MOTOR
CIRCUIT BREAKER
CIRCUIT BREAKER
VACUUM MOTOR
DRIVE MOTOR
CIRCUIT BREAKER
11K
REVERSE
LIMIT SWITCH
ROLL SWITCH
CHARGER
PLUG
- 2 - RED
- 6 - RED
E
D
R
-2-
D
E
R
-6-
- 6 - RED
- 8 - RED
D
E
R
-8-
- 8 - RED
RED
RED
R
D
E
-35- BLK
-35- BLK NEGATIVE
STANDOFF
-32-
RED
-24- RED
-24-
RED
BLK
BLK
BLK
-28-
RED
-22-
RED
-58-
GRN
-30-
RED
-26- RED
-26-
E
D
R
-26-
RED
-26- RED
-72-
RED
-72-
E
D
R
R
D
E
-72-
- 60- RED
-60- RED
R
D
E
-60-
R
D
E
-60-
-66- RED
-66- RED
R
D
E
-66-
-10-
R
N
G
G
N
R
-10-
-20- GRN
-20-
G
R
N
-35- BLK
G
N
R
-86-
R
N
-86-
G
-86- GRN
-84-
R
N
G
-84- GRN
-56- GRN
-74-
E
D
R
L
U
B
-82-
-82-
B
L
U
R
N
G
-56-
-74- RED
E
L
-34-
Y
-34- YEL
-34-
E
L
Y
L
E
Y
-34-
-52-
G
R
N
-46-
G
R
N
-46-
N
G
R
N
R
G
-46-
G
R
N
K
B
-31-
L
-31-
K
L
B
K
L
B
-19-
K
-19-
B
L
-19-
BLK
-9-
B
L
K
-9- BLK
B
K
L
-9-
-9-
K
B
L
-33-
B
K
L
L
K
-33-
B
L
K
-37-
B
B
K
L
-37-
K
L
B
-21-
-21- BLK
K
L
B
-7-
-7- BLK
-7-
K
L
B
B
L
K
-29-
-29- BLK
-29- BLK
-80-
U
L
B
-80- BLU-80- BLU
-78- RED-78- RED
-78-
RED
-78-
E
D
R
-36- RED
-36-
E
D
R
R
Y
G
-14-
-14-
GRY -14- GRY
R
Y
G
-64-
-64- GRY
B
K
L
-3-
-3-
K
L
B
BLK
L
K
B
WHT
T
H
W
-48- RED
E
D
R
-48-
-17- BLK
- 17- BLK
B
L
K
-17-
-76- ORG
- 76- ORG
G
R
O
-76-
-44- GRN
R
N
G
-44-
-44-
G
R
N
-44- GRN
-5- BLK
K
-5-
L
B
-1- BLK
-1-
B
K
L
-13- BLK
K
-13-
B
L
-25-
B
L
K
K
B
L
-25-
N
A
T
-50-
-50-
TAN
-12- BLU
-12-
BLU
-40-
T
A
N
-40-
TAN
- 16- RED
E
D
R
-16-
-70-
GRN
-70- GRN
-70- GRN
-15- BLK
-15-
BLK
-42-
GRN
-42-
GRN
-27-
BLK
-52- GRN
-62- RED
-62-
E
D
R
-62- RED
-68-
D
E
R
- 18- RED
- 18- RED
K
-11-
L
B
-11-
BLK
#1
#2 VACUUM
MOTOR
HANDLE
15A
MMMM M M
-54-
GRN-54-
24V
-52- GRN
2.8K

ELECTRICAL DIAGRAMS
25
Tennant 1510 (12–02)
24V LADDER DIAGRAM
Handle Roll
15A
15A
Actuated Switch
Charger Safety
6V Battery
20k POT
25A
12A
6V Battery
5k POT
25A
6V Battery
11k
Key
RevLim
6V Battery
654321
Battery Meter
Curtis Speed Board
24VDC Battery Supply
Power Indicator(Green)
Console Switch
Propel Switch
-36-
-36-
-16-
-18- -40-
-34-
-6-
-2- -68-
-66-
-52-
-62- -37-
-19-
-72-
-78-
-76-
-17-
-48-
-32-
-24-
-66-
-56-
-20-
-60-
-29-
-7-
-26-
-70-
-70-
-5-
-86-
-84-
-86-
-78-
-10-
-22- -28- -30-
-44-
-46-
-74-
-74-
-54-
-15-
-27-
-13-
-25-
-12-
-80- -14-
-60-
-26-
-82-
-82-
-64-
-1-
-GRN-
-BLK-
-RED-
-WHT-
-58-
-BLK-
-BLK-
-BLU-
-BLK--3-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-BLK-
-RED-
-RED-
-RED-
-RED-
-RED-
-RED-
-GRN-
-RED- -RED-
-ORG-
-RED-
-RED- -RED-
-RED-
-RED-
-RED-
-GRN-
-GRN-
-RED-
-RED-
-RED- -RED- -RED- -RED-
-GRN-
-GRN-
-GRN-
-RED-
-RED-
-GRN--42-
-GRN-
-TAN-
-50- -TAN-
-GRN-
-GRN-
-GRN-
-GRN-
-GRN- -BLU-
-BLU-
-BLU-
-BLU-
-YEL-
-RED- -RED-
-RED-
-GRY- -GRY-
-RED-
-BLK-
-BLK-
G
Vac Vac
Circuit Breaker
Vac
Circuit Breaker
#1 Vac
Motor
#2 Vac
Motor
Brush/Solution
Contactor
Brush/Solution
Circuit Breaker
Vacuum
Contactor
Brush
Motor
Solution
Switch
Solution
Solenoid
Pump
Motor
Actuator/Transport
Relay
Actuator
Motor
Drive
Motor
Drive
Circuit Breaker
Main
Circuit Breaker
2.8k

PARTS LIST
Tennant1510 (12–02)
26
SOLUTION TANK GROUP
ÓÓÓÓ
ÓÓÓÓ
ÓÓÓÓ
34
35
1
5
6
7
9
8
10
11
12
13
15
17
14
16
20
21
22
23
26
28
29
27
39
30
33
24 25 31
32
40
41
38 37
36
42
39 40 41 42
18
19
19
5
3
4
2

PARTS LIST
Tennant 1510 (12–02) 27
SOLUTION TANK GROUP
REF PART # DESCRIPTION QTY.
1 611344 TANK, SOLUTION TEAL 1
2 600476 STRAP, PLUG REAR FILL 1
3 140350 SCREW, #10X1/2 PANPHL 1
4 140011 WASHER, FLAT .18 1
5 621324 DPLUG, EXPANSION 1–1/2”DIA 2
6 578441 DSTRAP, DRAIN HOSE 1
7 630394 DSLEEVE, DRAIN HOSE 1.5”1
8 605042 DHOSE DRAIN, 1.50 DIA X 27 1
9 601460 CLIP, DRAIN HOSE 2
10 608322 SCREW, M6X1.0X16 TRSPHL 2
11 578244000 WASHER, M6.4 LOCK 2
12 140000 WASHER, 1/4 FLAT 2
13 150419 FITTING, 1/4MX3/8H ELBOW 1
14 606879 HOSE, SIGHT GAGE 1
15 607775 CLAMP, HOSE .63–.66 2 WIRE BLK 1
16 605394 FITTING, BRS, E45, BM06/PM04 T 1
17 140307 CLAMP, HOSE 3/4 TO 1–3/4 1
18 606147 SHROUD, SCRUB HEAD 1
19 603012 DKNOB, FRONT SHROUD 5
20 606146 DFILTER, SCREEN SOL. FILL 1
21 140032 WASHER, #6 FLAT 2
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
22 140826 SCREW, #6X3/4 PANPHL 2
23 605062 DGASKET, SOLUTION FILL COVER 1
24 605061 DCOVER, SOLUTON FILL 1
25 621443 DCHAIN, DRAIN PLUG 1
26 578301 DKNOB, FILL COVER 1
27 140826 DSCREW, #6X3/4 PANPHL 1
28 140018 WASHER, #10 LOCK 1
29 578201000 SCREW, #10–32X.5 PANPHL 1
30 608322 SCREW, M6X1.0X16 TRSPHL 9
31 578244000 WASHER, M6.4 LOCK 9
32 140000 WASHER, 1/4 FLAT 9
33 605244 HINGE, RECOVERY TANK 1
34 605059 TRAY, BATTERY 1
35 140960 DCABLE, REC TANK SUPPORT 1
36 140000 WASHER, 1/4 FLAT 2
37 578244000 WASHER, M6.4 LOCK 2
38 608322 SCREW, M6X1.0X16 TRSPHL 2
39 608322 SCREW, M6X1.0X16 TRSPHL 3
40 578244000 WASHER, M6.4 LOCK 3
41 140000 WASHER, 1/4 FLAT 3
42 606697 CLAMP 1.125 DIA 3

PARTS LIST
Tennant1510 (12–02)
28
RECOVERY TANK GROUP
14
19
20
21
22
25
23
5
2
1
3
6
910 11 12 13
8
7
4
15
17
16
18
24
26
27
28
29
31
32
3034
33
39
35
36
37
38
52
41
40
48
49
50
47
46
44
44
45
43
42
51

PARTS LIST
Tennant 1510 (12–02) 29
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
∇1 1008263 ASM., LID & LABEL 1
Y2 613287 LABEL, WARNING 1
Y3 1001608 DGASKET, REC. TANK COVER 1
4 1001933 TANK, RECOVERY, TEAL 1
5 610979 PLUG, CAP 2”1
6 630056 STRAP, TANK COVER RETAINING 1
7 630390 WASHER, .15 FLAT 4
8 140872 SCREW, #6X3/8 PANPHL 4
9 630255 GASKET, FLOAT MOUNT 1
10 630053 MOUNT, FLOAT CAGE 1
11 140000 WASHER, 1/4 FLAT 2
12 578244000 WASHER, M6.4X10 LOCK 2
13 600385 SCREW, M6X1.0X20 PANPHL 2
14 630052 DFLOAT, SHUT–OFF (2) BALL 1
15 607372 ADAPTER, HOSE 1
16 200301016 WASHER, M5.3 FLAT 2
17 200655016 WASHER, M5 LOCK 2
18 200070382 SCREW, M5X.8X10 2
19 621324 DPLUG, EXPANSION 1–1/2”DI 1
20 578441 DSTRAP, DRAIN HOSE 1
21 630394 DSLEEVE, DRAIN HOSE 1.5”ID 1
22 605042 DHOSE, DRAIN 1.50 DIA X 27 1
23 140307 CLAMP, HOSE 1
24 613755 LABEL, SIDE RH/LH 2
25 606520 DECAL, BATTERY PLACEMENT 1
26 1008074 BRACKET, STOP KICKSTAND 1
∇ASSEMBLY
YINCLUDED IN ASSEMBLY
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
27 069760189 DBUMPER, RUBBER 1
28 606527 DSUPPORT, RECOVERY TANK 1
29 611418 SLEEVE, P/M, .437D .315B .14L 1
30 140027 WASHER, 5/16 FLAT 2
31 140015 WASHER, 5/16 LOCK 1
32 200031486 SCREW, M8X1.25X16 HXHDCP 1
33 626092 DGASKET, VACUUM FAN 1
34 626041 SPACER 3
35 140000 WASHER, 1/4 FLAT 3
36 140016 WASHER, 1/4 LOCK 3
37 626123 SCREW, M6X100 HXHDCP 3
∇38 605057 DMOTOR, VACUUM 5.7 3STG 24V 1
Y39 190163 DBRUSH, CARBON, 2/PK 1
40 140308 CLAMP, HOSE 1–5/16 TO 2–1/4 1
41 613761 HOSE, VAC 1.5X9”W/ ONE CUFF 1
42 100151 GASKET, TUBE ADAPTER 1
43 1001629 BRACKET, VAC HOSE, REC TANK 1
44 630303 WASHER, FLAT M8.4X25.4X2.0 4
45 08709 NUT, HEX LOCK M8X1.25 NL 2
46 200031488 SCREW, M8X1.25X20 HXHDCP 2
47 1006281 BRACKET, MTG VACUUM BRKT 1
48 140000 WASHER, 1/4 FLAT 2
49 140016 WASHER, 1/4 LOCK 2
50 200031436 SCREW, M6X1.0X16 HXHDCP 2
51 630229 DECAL, TENNANT 1
52 140307 CLAMP, HOSE 3/4 TO 1–3/4 1

PARTS LIST
Tennant1510 (12–02)
30
CONSOLE GROUP
1
23
4
6
7
8
9
14
16
26
24
27
25
29
30
33
34
32
44
45
47 46
48
50 37
38
41
39
42
43
51
10
31
40
45
46
47
52
44
44
35
50
35
49
44
47
47
36
511 12
12 13
17
18
19
20
2221
23
59
60
28
58
56 55 57
53
55
54
24

PARTS LIST
Tennant 1510 (12–02) 31
CONSOLE GROUP
REF PART # DESCRIPTION QTY.
1 630087 PLATE, LATCH RETAINER 1
2 630114 SCREW, M4X.7X8 FLTPHL 2
3 630084 RING, RETAINING EXT. 1
4 222648 DGRIP, HANDLE TUBE 2
5 630093 HANDLEBAR 1
6 630094 GRIP, CONSOLE ADJUST LEVER 1
7 630081 LEVER, CONSOLE ADJUST. 1
8 630083 BUSHING, LATCH 2
9 630082 SPRING, CMPR 1
10 579029 NUT, M6X1.0 1
11 578244000 WASHER, M6.4 LOCK 1
12 579210 WASHER, 6.4X18.0X1.5 FLAT 2
13 630431 SCREW, M6X1.0X40 HXHDCP 1
14 1005937 CAM, SWITCH PLATE 1
15 630109 DASSEMBLY, HUB/GEAR 1
16 630088 DSPRING, TORS 1
17 069760582 WASHER, NYLON 2
18 613398 DPOTENTIOMETER & WIRING ASM 1
19 32485 WASHER, .38 FLAT 1
20 630099 DGEAR 1
21 200070340 SCREW, M4X.7X8 PANPHL 4
22 140023 WASHER, #8 LOCK 4
23 1007396 BRACKET, LIMIT SWITCH MOUNT 1
24 02850 NUT, M4 HXLCK 2
25 610943 SLEEVE, .217ID, .315OD, .375L 2
26 630104 BOARD, SPEED CONTROL 1
27 02850 NUT, M4 HXLCK 4
28 630128 HEATSINK, 11GA. ALUM. 1
29 610924 CONSOLE –TEAL 1
30 630086 PLATE, STRAIN RELIEF 1
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
31 606888 SKID STRIP, .75”LONG 1
32 140000 WASHER, 1/4 FLAT 2
33 608322 SCREW, M6X1.0X16 TRSPHL 2
34 578244000 WASHER, M6.4 LOCK 2
35 08709 NUT, M8 HXLCK 4
36 630304 SCREW, M4X.7X35 FLTPHL 2
37 613392 HARNESS, WIRE MAIN 1
38 130042 WIRE TIE, NYLON 2
39 130104 BUSHING, SNAP .875 ID 1
40 605067 RETAINER, WIRE HARNESS 1
41 608322 SCREW, M6X1.0X16 TRSPHL 2
42 578244000 WASHER, M6.4 LOCK 2
43 140000 WASHER, 1/4 FLAT 2
44 608562 WASHER, .506 FLAT, NYLON 8
45 578237000 SCREW, M8X1.25X18 HXHDCP 4
46 200370019 WASHER, M8.4 LOCK 4
47 32491 WASHER, 5/16 FLAT 8
48 607783 BEARING, .314ID, .503OD 2
49 630259 BEARING, 9.5ID, 12.7OD 2
50 607461 SCREW, SET, M8X1.25X35 4
51 608563 PLATE, CONSOLE SLIDE 1
52 130280 PLUG, DOME 1
53 611005 SWITCH, ROLLER 16A MICRO 2
54 579211 NUT, HEX M3 HEXLCK 2
55 601127000 WASHER, M3.7X8X.5 FLAT 4
56 1005941 BRACKET, SWITCH MOUNT 1
57 200051274 SCREW, M3X.5X30 FILSLT 2
58 200070340 SCREW. M4X.7X8 PANPHL 2
59 140023 WASHER, LOCK INT #8 2
60 200301014 WASHER, M4.3X10.1X1 FLAT 2

PARTS LIST
Tennant1510 (12–02)
32
CONSOLE PANEL GROUP
2
3
1
4
5
6
7
8
12
14
13
21
22
17
28
11
10
9
19
20
15
16
18
25
27
27
26 25
23
24
29