tepro Burnsville User manual

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01.04.2010 13:38:13 Uhr
t Operating Manual
GAS PIZZA OVEN "Burnsville"
Version 2022
Art. Nr. 3317UK
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Contents
Before using the device ...................................................................................................................... 3
Scope ofdelivery ................................................................................................................................. 3
Intended use......................................................................................................................................... 3
For your safety ..................................................................................................................................... 3
Signal symbols ..................................................................................................................................3
General safety instructions............................................................................................................... 3
Safety instructions.........................................................................................................................3-4
Assembly ............................................................................................................................................ 4
Preparation........................................................................................................................................4
Required tools ................................................................................................................................. 4
Assembling the pizza oven.............................................................................................................. 4
Connecting the Gas Bottle ................................................................................................................ 6
Regulator and Hose...........................................................................................................................6
Storing the pizza oven....................................................................................................................... 6
The Gas Bottle................................................................................................................................... 7
Connection to the pizza oven............................................................................................................. 7
Checking for Gas Leaks .....................................................................................................................7
Setting up the pizza oven..................................................................................................................... 7
Before baking ........................................................................................................................................7
Pizza stone..............................................................................................................................................7
Operation ............................................................................................................................................ 7
Maintenance and Cleaning ................................................................................................................. . 8
Troubleshooting....................................................................................................................................9
Disposal ................................................................................................................................................. 9
Declaration ofconformity.................................................................................................................... 9
Technical details ................................................................................................................................... 9
Service .................................................................................................................................................. 9
Distributor.............................................................................................................................................. 9
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Before using the device
After unpacking and before use, check the product for damages.
Should the product be damaged, do not use it and contact your
retailer.
This user manual is based on the norms and regulations valid
in the European Union. Should you be located outside of the
EU, please follow all guidelines and legislation in your country
of residence!
Read the safety instructions and instructions for use
thoroughly before using the product. Doing so will
allow you to use all the product‘s functions safely and
reliably.
Keep the operating instructions and give them to any third party
who might own the pizza oven after you.
Scope of delivery
1 Pizza stone 1
2 Gas Pizza oven 1
3 Regulator/Hose set 1
09 Pizza peel 1
A M6 screw
B wooden handle
C sheet
D M6 nut
Please check that the delivered parts are complete and undam-
aged. Should a part be missing or defective, please contact your
dealer. Any claims concerning damage or missing parts made
after you have started or completed the assembly will not be
recognized.
Intended use
This gas pizza oven is used to bake pizzas.
It is intended solely for outdoor use and not for any commercial
use.
Only use the product according to the instructions described
in this operating manual. All other forms of use are considered
improper and may lead to material damage or even personal
injuries.
The manufacturer accepts no liability for any damage caused by
improper use of this product.
For your safety
Signal symbols
Danger High risk!
Failure to observe the warning can lead to poten-
tially fatal injuries.
Attention Moderate risk!
Disregarding this warning can lead to property dam-
age.
Caution Low risk!
Facts that should be respected when handling the
device.
GENERAL SAFETY INSTRUCTIONS
- to be observed in each use
–Use outdoors only!
–Read the instruction manual before starting up the bar-
becue.
–WARNING! Accessible parts can be very hot. Keep chil-
dren away.
–Do not move the device during use.
–Close the gas intake on the gas bottle after use.
Safety instructions
Danger Fire hazard!
Parts of the pizza oven become very hot during op-
eration and can cause fires.
– It is essential that you have a fire extinguisher and first-aid kit
ready and be prepared for an accident or fire.
– Place the pizza oven on an even, horizontal, secure, heat-
resistant and clean surface.
– Make sure that the device does not protrude beyond the sur-
face it is placed on.
– Set up the pizza oven with at least 4 m clearance from highly
flammable materials such as awnings, wooden patios or fur-
niture.
– Do not move the pizza oven during use.
– Some foods produce flammable fats and juices. Clean the
pizza oven regularly, preferably after each use.
– Never leave the pizza oven unattended during use.
Danger Risk of burning and accidents!
This device is not intended for use by persons (incl.
children) with limited physical, sensory, or mental
capacities or lacking experience and/or lacking
knowledge.
– Such persons must be informed about the dangers of the de-
vice and supervised by a person responsible for their safety.
– Any changes to the product represent a major safety hazard
and are prohibited. Do not undertake any unauthorised in-
terventions yourself. Please do not make any changes to the
grill yourself!
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
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– Keep children and pets away from the device.
The pizza oven, the gas flame and the food on the pizza oven
can become very hot during operation, such that any contact
with these can cause very severe burns.
– Keep sufficient distance from the hot parts, since any contact
can lead to severe burns.
– Always wear oven or BBQ gloves when grilling. (Glove Cat-
egory II with regard to heat protection, e.g. DIN-EN 407)
– Use only long-handled utensils with heat-resistant grips.
– Do not wear any clothing with wide sleeves.
– Let the pizza oven cool down completely before cleaning and/
or storage.
Danger Risk of deflagration!
Flammable liquids that are poured onto the flames
can form flashes or deflagrations.
– Never use flammable liquids such as petrol or spirits.
Danger Risk of poisoning!
Gas is odourless and can be lethal in closed spaces!
– Use the pizza oven outdoors only.
Danger Health risk!
Do not use any decolorants or thinners to remove
stains. These are harmful to health and must not
come into contact with food.
Danger Risks to children!
While playing, children can become caught in the
packaging film and choke.
– Do not let children play with the packaging films.
– Make sure that children do not put any small assembly parts
into their mouths. They could swallow the parts and choke
on them.
Danger Risk of injury!
Both the pizza oven and individual parts have some
sharp edges.
– Be careful with individual parts to prevent accidents and/or
injury during assembly and use. Wear protective gloves if
necessary.
– Do not set up the pizza oven near entryways or high-traffic
zones.
– Always exercise extreme caution while baking. If distracted,
you can lose control of the device.
– Always be attentive to and aware of what you are doing. Do
not use this product if you are unfocussed or tired, or if you
are under the influence of drugs, alcohol, or medications.
Just one moment of carelessness during use of the product
can lead to serious injuries.
Attention Risk of damage!
During use, the screws can loosen slowly and impair
the pizza oven's stability.
– Check the stability of the screws prior to each use. If neces-
sary, tighten all of the screws again.
Attention Risk of damage!
Do not use any strong or grinding solvents or abra-
sive pads, since these can attack the surfaces and
leave behind scrape marks.
Danger Risk of burning and accidents!
Caution! If you detect the smell of gas:
– Immediately close the gas intake of the gas bottle.
– Extinguish all open flames.
– Do not operate any electrical devices.
– Ventilate the surrounding area.
– Carry out a leakage point test, as described in this operating
manual.
– If, after testing and once the leakages have been remedied,
you continue to detect the smell of gas, do not continue to use
the pizza oven. Immediately contact the dealer from whom
the device was purchased.
Danger Risk of burning and accidents!
Do not store the gas pizza oven in immediate
proximity to combustibles (e.g. petrol) or other
flammable liquids or gases.
– The gas bottle must be separated from the gas pizza oven
during storage.
– Do not keep the gas bottle in the immediate vicinity of the gas
pizza oven.
– Do not store the gas bottle in immediate proximity to the gas
pizza oven.
Assembly
Preparation
Danger Risk of injury!
Failure to follow these instructions can lead to prob-
lems and risks while using the pizza oven.
– Follow all of the assembly instructions listed here.
Required tools
1x Phillips screwdriver
1 x adjustable spanner
Assembling the pizza oven
1. First read through the assembly instructions completely.
2. Allow yourself enough time for assembly and find an even
working space of two to three square meters.
3. Place the necessary tools within reach.
Small parts such as handles might be preassembled.
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Step 1
Step 2
Fold out the three legs completely and place the gas pizza oven on a flat, heat-resistant surface.
Make sure you have a secure footing!
Slide the pizza stone (1) into the gas pizza oven (2).
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Step 4
Step 3
5
3. Connect Gas hose & Regulator (3) to Pizza Oven (2).
4. Assemble the pizza shovel.
WARNING
• Please always keep the gas bottle in upright position.
• If the appliance is not in use, the gas must be turned off at the supply cylinder.
• The minimum distance for the appliance and the 20lb gas tank is 40 inches apart.
CONNECTING THE LIQUID PROPANE GAS CYLINDER
1. The cylinder valve should be in OFF position.
2. Make sure the burner valve is in OFF position.
3. Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for damage.
4. When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it tops.
5. Use of a wrench could damage the quick coupling nut and result in a hazardous situation.
6. Open the cylinder valve fully by turning the valve counterclockwise.
7. Before lighting the oven, use a soap and water solution to check all connections for leaks.
8. If a leak is found, turn the cylinder valve OFF, and do not use the oven until local liquid propane dealer make repairs.
CLOSE THE LIQUID PROPANE GAS CYLINDER
1.Turn the oven burner valve OFF and make sure the oven is cool.
2. Turn the liquid propane cylinder valve OFF by turning clockwise until it stops.
3. Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise.
4. Place dust cap for cylinder valve outlet whenever the cylinder is not in use.
LEAK TESTING
GENERAL
Although the gas connections of the appliance are leak tested prior packing and shipment, a complete test must be performed at the installation site
and before each use.Check all the gas connections for leak testing using the procedure listed below. If the smell of gas is detected at any time, you
should immediately stop using and check the entire system for leaks.
BEFORE TESTING
Make sure all packing material has been removed from the appliance.
Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush or rag to apply the solution to the fittings.
A
B
C
D
Connect the gas hose and the regulator (3) to the pizza oven (2).
5
3. Connect Gas hose & Regulator (3) to Pizza Oven (2).
4. Assemble the pizza shovel.
WARNING
• Please always keep the gas bottle in upright position.
• If the appliance is not in use, the gas must be turned off at the supply cylinder.
• The minimum distance for the appliance and the 20lb gas tank is 40 inches apart.
CONNECTING THE LIQUID PROPANE GAS CYLINDER
1. The cylinder valve should be in OFF position.
2. Make sure the burner valve is in OFF position.
3. Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for damage.
4. When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it tops.
5. Use of a wrench could damage the quick coupling nut and result in a hazardous situation.
6. Open the cylinder valve fully by turning the valve counterclockwise.
7. Before lighting the oven, use a soap and water solution to check all connections for leaks.
8. If a leak is found, turn the cylinder valve OFF, and do not use the oven until local liquid propane dealer make repairs.
CLOSE THE LIQUID PROPANE GAS CYLINDER
1.Turn the oven burner valve OFF and make sure the oven is cool.
2. Turn the liquid propane cylinder valve OFF by turning clockwise until it stops.
3. Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise.
4. Place dust cap for cylinder valve outlet whenever the cylinder is not in use.
LEAK TESTING
GENERAL
Although the gas connections of the appliance are leak tested prior packing and shipment, a complete test must be performed at the installation site
and before each use.Check all the gas connections for leak testing using the procedure listed below. If the smell of gas is detected at any time, you
should immediately stop using and check the entire system for leaks.
BEFORE TESTING
Make sure all packing material has been removed from the appliance.
Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush or rag to apply the solution to the fittings.
A
B
C
D
Assemble the pizza peel.
Connecting the Gas Bottle
This pizza oven is suited only for low-pressure butane/propane
gas and must be equipped with a suitable low-pressure regula-
tor and a flexible hose. The gas hose must be connected with
suitable hose clamps. This pizza oven is intended to operate
a 50 mBar regulator with butane/propane gas. Use a suitable
regulator that is certified according to BSEN 12864:2001. In-
quire about suitable regulators for gas bottles at your LPG gas
supplier. For the operation of this pizza oven, you require a com-
mercially available 5 kg bottle of propane/butane gas.
Please note: The gas bottle and gas hose have a left-hand
thread!
Regulator and Hose
These accessory parts are supplied with the gas pizza oven.
Replacements are available at your pizza oven distributor or an
authorised LPG gas supplier. Use only regulators and hoses
that are certified for LP gas with the pressure values mentioned.
The lifespan of the regulator is approximately 2 years. It is rec-
ommended that the regulator be exchanged within 2 years from
the production date.
The use of an incorrect or defective regulator and gas hose is
dangerous. Before each use of the gas pizza oven, check that
the correct parts are being used.
The gas hose used must conform to the regulations and pro-
visions of the country in which the pizza oven is being used.
The length of the gas hose must not exceed 1.5 metres. Worn
or damaged hoses must be exchanged immediately. The hose
must be connected without twists or bends. Ensure that the
gas hose is not bent or constricted and that it does not come into
contact with the gas pizza oven, with the exception of the hose
connection.
Storing the pizza oven
The gas pizza oven must only be stored indoors, once the gas
bottle has been removed. If the pizza oven is not being used for
an extended period of time, it should be covered with a protec-
tive hood and stored in a dry and dust-free environment.
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The Gas Bottle
A gas bottle is not supplied with this pizza oven. The gas bottle
must be provided by the end user. Do not drop your gas bottle or
handle it roughly or inappropriately.
When the pizza oven is not being used, the gas bottle must be
separated from the pizza oven. Fit the gas bottle with its protec-
tive cap once it has been disconnected from the pizza oven. The
gas bottle must be stored separate from the pizza oven.
The storage of gas bottles is not permitted in underground spac-
es, in stair wells, passageways and thoroughfares of buildings,
or in their immediate vicinity. The valves must be fitted with valve
protection caps and lock nuts. Gas bottles - including empty
ones - must be stored upright.
Gas bottles must be stored outdoors in an upright position and
out of reach of children. The gas bottle must not be stored in are-
as in which the temperature exceeds 50ºC. Do not store the gas
bottle nears flames or other flammable sources. Do not smoke
in the vicinity of gas bottles!
Connection to the pizza oven
Place the gas bottle next to the pizza oven on the floor.
Before the gas bottle is connected to the pizza oven, you must
ensure that there is no dirt in the heads of the gas bottle, the
regulator, or the burner. Spiders and insects can get in there
and thus block the burner or the venturi tube at the opening.
A blocked burner can cause a fire underneath the pizza oven.
Clean blocked burner openings using a sturdy pipe cleaner.
Warning! Attach one hand of the gas hose to the thread of the
pressure regulator and tighten by hand; then, using a 17-mm jaw
spanner, tighten it firmly.
Attention left-hand thread! Do not use any additional seal!
Attach the other end of the gas hose to the thread of the valve
connection on the pizza oven, tightening by hand. Then tighten
it firmly with the help of a 17-mm jaw spanner.
Attention left-hand thread! Do not use any additional seal!
Connect the pressure regulator to the gas bottle valve, tighten-
ing it by hand.
Follow the instructions included with the regulator.
Warning!
Prior to use test all connections for gas leaks.
Always perform the test using soapy water. Never use an open
flame to detect leaks.
Checking for Gas Leaks
•Mix one part dishwashing liquid with 3 parts water. For test-
ing, approx. 50 ml of soapy water is needed.
•Ensure that all temperature regulators are set to (off).
•Connect the regulator with the gas bottle and turn on the
burner using the left temperature regulator. Ensure that the
connections are securely made.
•Turn on the gas intake.
•Apply the soapy water to the hose and to all connections. If
bubbles appear, a leak is present.
•Fix the leak and then start the test again.
•Switch off the gas once the test has been concluded.
•If a leak is found and it cannot be repaired, do not attempt to
repair the leak further. In this case, contact a professional.
•Do not use the pizza oven until the leak has been properly
repaired.
Setting up the pizza oven
Attention Risk of damage!
During use, the screws can loosen slowly.
– Check that all screws are tightened before use. If necessary,
tighten all screws to guarantee stability.
– Place the pizza oven outdoors on a level, heat-resistant, solid
surface.
– When using the pizza oven, the floor and wall surfaces can
occasionally be contaminated, e.g. from splashes of fat. Make
sure that the subsurface is adequately protected against such
contamination.
Before baking
•Wash off any coarse production residues with warm water,
avoiding the use of detergents or detergents.
Pre-firing
•Before baking for the first time, heat up the pizza oven for
min. 15 minutes without food. The heat cleans the internal
parts and burns away the finishing residues of coloured
parts. In the process, odours and some smoke may develop.
However, this is harmless and only lasts a short time. Ensure
sufficient ventilation.
Pre-heating
•It is recommended to preheat the pizza oven for about 10-15
minutes before each use.
Pizza stone
•DO NOT use the stone over an open flame.
•Avoid extreme temperature fluctuations in the stone.
DO NOT put frozen food on a hot stone.
•The stone is fragile and can break if hit or dropped.
•The stone is very hot during use and will stay hot for a long
time after use.
•DO NOT cool a hot stone with water.
Operation
Danger Risk of burning!
The pizza oven, contained pellets and baking items
get very hot during use so that contact with them can
cause serious burns.
– Keep away from hot parts as any contact can cause severe
burns.
– Always wear oven or BBQ gloves when baking. (Glove Cate-
gory II with regard to heat protection, e.g. DIN-EN 407. Glove
must match the PSA regulation.)
– Use long-handled utensils with heat-resistant handles only.
– Do not wear any clothing with wide sleeves.
Danger Risk of explosion!
Read through the following instructions for turning
on/firing up the pizza oven and all warning and safety
information first, before actually firing up the pizza
oven.
– Check the pizza oven for cracks, cuts or other damage, before
using it.
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– Do not use the pizza oven any more if the gas hose is dam-
aged or porous.
Ignition system
1. Set the temperature controller to the OFF position.
2. Connect the regulator to the gas bottle. Turn the gas supply
on the regulator to the On position.
3. Push in the temperature regulator and turn it to the left.
4. A click can be heard. This indicates that the device is ignit-
ing. Repeat this 4 to 5 times or until the flame burns. Repeat
the process if the flame does not burn immediately.
5. If the burner does not ignite within 5 seconds, turn the rotary
switch to the OFF position and wait 5 minutes for the gas to
evaporate and repeat the above process. If the burner still
does not ignite, ignite manually as described in the operat-
ing instructions (see section Conventional lighting with a
match).
6. To switch off the pizza oven, turn the regulator on the gas
bottle to the Off position. Then turn the temperature control
on the device to OFF.
Conventional Ignition with Match
Danger Risk of burning!
Never ignite the pizza oven with a match from above,
always from below.
1. Set the temperature controller to the OFF position.
2. Connect the regulator to the gas bottle. Turn the gas supply
on the regulator to the On position.
3. Push in the temperature control and turn it to the left.
4. Insert a burning, commercially available fireplace match
(extra long) from below through the large hole in the bottom
of the burner housing near the burner. If you use a normal
match to light the device, be sure to use the match holder
supplied.
5. Consult your dealer to solve the ignition problem on the
device.
Switch off the pizza oven
To switch off the pizza oven, turn the regulator on the gas bot-
tle to the Off position. Then turn the temperature control on the
device to OFF.
Cleaning and maintenance
Your pizza oven is made of high-quality materials.
Clean the pizza oven after each use. To clean and care for the
surfaces, please note the following:
Danger Risk of burning!
Let the pizza oven cool down completely before clean-
ing.
Danger Health hazard!
Do not use any paint solvents or thinners to remove
stains. Such liquids are hazardous to health and may
not come into contact with food.
Attention Risk of damage!
Do not use any strong or abrasive solvents or scouring
pads as such products attack the pizza oven‘s surfaces
and leave permanent markings.
•Set the regulator on the gas hose to the Off position before
you start cleaning.
•Do not immerse the pizza stone in water! Only clean the
cooled pizza stone by carefully removing leftovers with a
commercially available kitchen scraper.
•Remove loose deposits on the pizza oven with a wet sponge.
•Caution! Never use commercially available oven clean-
ers!
•Food residues can be removed with a brush, spatula or clean-
ing sponge. Then wash off with warm soapy water. Rinse with
clear water and dry.
•In general, clean the interior and surfaces with warm soapy
water.
•Use a soft, clean cloth to dry it. Do not scratch the surfaces
while rubbing dry.
•If the gas pizza oven is not in use, it should be covered with
a protective hood.
Cleaning the burner
•Turn the regulator on the gas bottle to the Off position. Then
set the temperature regulator on the pizza oven to (off) and
disconnect the gas hose from the gas bottle.
•Clean the burner with a soft brush or with pressurised air.
Then wipe it down with a cloth.
•Clean blocked openings with a sturdy pipe cleaner, a wire or
with the opened end of a paperclip.
Cleaning the Ignition Head
•If it becomes difficult to ignite the flame, this may be due to
the fact that the tip of the ignition head is dirty. In this case it
needs to be cleaned. The ignition head tip is located next to
the burner opening.
•To ensure perfect functioning, food residues between the ig-
nition head tip and the burner must be removed. Use fine
sandpaper in order to clean the ignition head tip and the
burner edge.
•The ignition head tip should be approx. 4 - 6 mm away from
the burner edge. This is the ideal distance for reliable ignition.
IMPORTANT INFORMATION
You may have acquired a protective hood for your pizza oven.
In order to protect your investment, it is recommended that a
protective hood is always used when the pizza oven is not in op-
eration. However, please ensure that the protective hood is only
put on once the pizza oven has cooled down and is clean and
dry. The use of a protective hood may be required. Caution! A
protective hood that is placed on a warm, wet, or unclean pizza
oven can lead to heavy corrosion.
For this reason, the pizza oven should always have cooled
down and be cleaned of surface dirt and thoroughly dried
before the protective hood is placed on it. This is particularly
important when the pizza oven is not going to be used for an
extended period of time and, for example, stored over winter.
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Troubleshooting
Problem Possible cause Suggested solution
Burner won’t ignite. – LP gas bottle is empty
– Defective regulator
– Blockage in burner
– Blockage in the gas noz-
zles or in the gas hose
– Electrode cable loose or
separated from electrode
or ignition unit
– Electrode or cable defec-
tive
– Defective ignition switch
– Replace with full LP
gas bottle
– Get the regulator tested
or replace it
– Cleaning the burner
– Clean the gas nozzles
and gas hose
– Reconnect the cable
– Replace the electrode
or cable
– Replace the ignition
switch
Burner does not
ignite with match
– LP gas bottle is empty
– Defective regulator
– Blockage in burner
– Blockage in the gas noz-
zles or in the gas hose
– Replace with full LP
gas bottle
– Get the regulator tested
or replace it
– Cleaning the burner
– Clean the gas nozzles
and gas hose
Small flame or
flame blowback
(fire in burner tube
or a roaring noise
can be heard)
– LP gas bottle is too small
– Blockage in burner
– Blockage in the gas noz-
zles or in the gas hose
– Wind in gas pizza oven
area is too strong
– Use larger gas bottle
– Cleaning the burner
– Clean the gas nozzles
and gas hose
– Position the gas pizza
oven in an area pro-
tected from the wind
Temperature
regulator difficult
to turn
– Gas valve blocked – Replace gas valve
Disposal
The packaging is made from environmentally friendly
materials, which you can dispose of at your local recy-
cling points.
Do not under any circumstance dispose of the pizza
oven in normal household waste! Dispose of it at an
approved disposal business or at your community dis-
posal facility. Respect the currently valid regulations. If
in doubt, get in touch with your disposal facility.
Declaration of conformity
This product fulfills the valid European and national directives.
This is confirmed by the CE mark (corresponding declarations
are lodged with the manufacturer).
Technical details
Product:
Weight:
Overall dimensions:
Burner:
Consumption:
Device category:
Gas type/Gas pressure:
Nozzle burner:
Item no. 3317UK,
Gas Pizza oven "Burnsville"
ca. 12,2 kg
ca. 64,2 x 37,2 x 31cm (LxBxH)
ca. 4,0 kW
max. 291 g/h
I 3+(28-30/37)GB
LPG / Butane 28-30 mbar
Propane37mbar
1,0mm
Service
For inquiries about spare parts or technical questions, please
contact your contract partner.
Subject to technical modifications and typographical errors.
Distributor
Test Rite (UK) Ltd,
Unit E, The Foundry, London Road, Kings Worthy,
Winchester, Hampshire, SO23 7QN, United Kingdom
www.tepro-uk.com
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01.04.2010 13:38:13 Uhr
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