Terex Genie S-45XC User manual

Operator's Manual Supplement
4m Platform
S®-45 XC™
S®-45 XC™TraX™
S®-65 XC™
S®-65 XC™TraX™
CE Models
Original Instructions
First Edition
Fifth Printing
Part No. 1295772GT

Operator's Manual Supplement First Edition • Fifth Printing
Introduction
2 4m Platform Part No. 1295772GT
Introduction
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Approved Model
S®-45 XC™
CE models
S®-45 XC™ Trax™
CE models
S®-65 XC™
CE models
S®-65 XC™ Trax™
CE models
Do not install the 4m platform on
any Genie product other than the
approved models.
Copyright © 2020 by Terex Corporation
First Edition: Fifth Printing, May 2021
Genie and "S" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" and "TraX" are trademarks of Terex South Dakota, Inc.
These machines comply with
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

First Edition • Fifth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
Part No. 1295772GT 4m Platform 3
S-45XC, S- 45XC Trax, S-65 XC, S-65 XC Traxwith 4m Platform
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Note: These installation instructions only apply to
the Genie models listed on the front cover.
Using the 4m Platform with the
options below will result in
death or serious injury.
Using the 4m Platform on a
machine without the 4m
platform software will result in
death or serious injury.
Note: The following options are NOT
approved for use with the 4m platform:
6 ft Half mesh Plate/Gate (option)
8 ft Half mesh Plate/Gate (option)
6 ft Auxiliary Top Rail (option)
8 ft Auxiliary Top Rail (option)
6 ft Aircraft Protection (option)
Operator Protective Structure (OPS) (option)
Euro Toeboard (option)
4m Platform Safety
Read, understand and obey all warnings and
instructions provided with the 4m platform.
Do not exceed the rated platform capacity.
Verify the 4m platform is securely installed.
Install the 4m platform software before operating
the machine.
Verify proper Installation of the 4m platform
software before operating the machine.
Do not move the platform into the unrestricted
range of motion zone.
When the 4m platform assembly is attached, this
manual should be considered a permanent part of
your machine and should remain with the machine
at all times.
Symbol and Hazard Pictorials
Definitions
Read the supplement, part
number 1295772GT.
Tip-over hazard
Maximum capacity 272 kg
Lanyard anchorage points

Operator's Manual Supplement First Edition • Fifth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
4 4m Platform Part No. 1295772GT
Pre-operation Inspection
Verify the operator’s manual and any
necessary supplements are complete, legible
and in the storage container located in the
platform.
Verify all decals are legible and in place.
Check the 4m Platform for damage, improperly
installed or missing parts and unauthorized
modifications.
Nuts, bolts and other fasteners
Cracks in structural components
Dents or damage to 4m Platform

First Edition • Fifth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
Part No. 1295772GT 4m Platform 5
Decal Inspection - S-45 XC, S-45 XC Trax
Use the inspection to verify that all decals are legible and in place. Decals may vary depending on
machine configuration. These decals are also applicable to S-45 XC Trax, even if the picture doesn not
show the tracks.
Part No. Decal Description
Qty
1290025* Decal, Warning, Crush Hazard
1
1309687* Decal, Lock Transport
1
1309688 Decal, Swing Lock, 4M Platform
2
1299669 Decal, Label, Tip-over Hazard, 4M Platform
1
1309685 Decal, Danger, Capacity, S-45 XC 4M Platform, Symbol
1
* These decals are model, option or configuration specific. Refer to Off-center Transport Lock
(OCTL) kit (p/n 1309686GT).

Operator's Manual Supplement First Edition • Fifth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
6 4m Platform Part No. 1295772GT
Decal Inspection - S-65 XC, S-65 XC Trax
Use the inspection to verify that all decals are legible and in place. Decals may vary depending on
machine configuration. These decals are also applicable to S-65 XC Trax, even if the picture doesn not
show the tracks.
Part No. Decal Description
Qty
1290025* Decal, Warning, Crush Hazard
1
1290026* Decal, Lock Transport
1
1299668 Decal, Swing Lock, 4M Platform
2
1299669 Decal, Label, Tip-over Hazard, 4M Platform
1
1295271 Decal, Danger, Capacity, S-65 XC 4M Platform, Symbol
1
* These decals are model, option or configuration specific. Refer to Off-center Transport Lock
(OCTL) kit (p/n 1296096GT).

First Edition • Fifth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
Part No. 1295772GT 4m Platform 7
Platform Capacity Range
Range of motion is controlled automatically based
on platform load.
S-45 XC, S-45 XC Trax with 4m Platform,
Range of Motion Chart
S-65 XC, S-65 XC Trax with 4m Platform,
Range of Motion Chart
Tilt Sensor Activation Settings
Model
Tilt/Slope (front
to back)
Maximum Boom Angle/
Platform Load
272 kg
S-45 XC
S-45 XC Trax
5°
75°
S-65 XC
S-65 XC Trax
4°
71.7°
Model
Tilt/Slope (front
to back)
Maximum Platform
Height/Platform Load
272 kg
S-45 XC
S-45 XC Trax
5°
13.59 m
S-65 XC
S-65 XC Trax
4°
19.81 m
Model
Tilt/Slope (front
to back)
Maximum Platform
Reach/Platform Load
272 kg
S-45 XC
S-45 XC Trax
5°
9.66 m
S-65 XC
S-65 XC Trax
4°
14.32 m
The range of motion light is on
when the platform load exceeds
272 kg.
Light on indicates restricted range
of motion due to platform weight.
The range of motion light is on
when the platform load is less than
272 kg and on a slope.
Light on indicates restricted range
of motion due to platform weight
and slope angle.
Note: When the Machine On
Incline indicator light is on and the
tilt alarm sounds, the following
functions are affected; drive and
lift up functions are disabled.
Follow the Operator Envelope
Indicator Lights procedure to
restore drive and lift functions.

Operator's Manual Supplement First Edition • Fifth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax with 4m Platform
8 4m Platform Part No. 1295772GT
Securing the Platform –S-45 XC,
S-45 XC Trax with 4m Platform
Make sure the jib and platform are in the stowed
position.
Transporting a machine with a 4M Platform on a
standard width trailer requires the turntable to be
rotated 4 degrees. Lock the rotated turntable using
the Off-center Transport Lock (p/n 1309686GT).
The 4M Platform must be fully rotated as shown in
the image below.
Secure the platform with a nylon strap placed
parallel to the strap guides. Do not use excessive
downward force when securing the boom section.
Securing the Platform –S-65 XC,
S-65 XC Trax with 4m Platform
Make sure the jib and platform are in the stowed
position.
Transporting a machine with a 4M Platform on a
standard width trailer requires the turntable to be
rotated 3.5 degrees. Lock the rotated turntable
using the Off-center Transport Lock (p/n
1296096GT). The 4M Platform must be fully
rotated as shown in the image below.
Secure the platform with a nylon strap placed
parallel to the strap guides. Do not use excessive
downward force when securing the boom section.
Model
S-45 XC, S-45 XC Trax with 4m Platform
Horizontal reach, platform maximum
11.02 m
Maximum load capacity
272 kg
Platform dimensions, 4m (length x
width)
400 cm x 91 cm
Model
S-65 XC, S-65 XC Trax with 4m Platform
Horizontal reach, platform maximum
14.5 m
Maximum load capacity
272 kg
Platform dimensions, 4m (length x
width)
400 cm x 91 cm
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

First Edition • Fifth Printing Operator's Manual Supplement
Installation Instructions
Part No. 1295772GT 4m Platform 9
InstallationInstructions
Observe and Obey:
This procedure shall be completed by a
person authorized to install the 4m Platform.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Tools required:
Assorted SAE wrenches
Assorted SAE sockets
Ratchet
Service and Repair Manual
Tools for software update
(if required):
Torx T15 screwdriver
PC or Laptop with Internet Browser
USB flash drive
Contents of Kit 1295770GT
Item
Part No. Decal Description
Qty.
(1)
1284099 Warning –Runaway
Machine Hazard, S60/65 XC
1
(2)
1289063 Warning –Runaway
Machine Hazard, S40/45 XC
1
(3)
1295271 Danger –Capacity, S65XC 4m
Platform
1
(4)
1295772 Instructions –Installation, 4m
Platform
1
(5)
1295776 Assembly, Tri-Entry 4m Platform
1
(6)
1299668 Decal - Swing Lock, 4m Platforrm
1
(7)
1309685 Danger –Capacity, S45XC 4m
Platform
1
(8)
1309688 Decal - Swing Lock, 4m Platforrm,
S45XC
1

Operator's Manual Supplement First Edition • Fifth Printing
Installation Instructions
10 4m Platform Part No. 1295772GT
Note: Perform this procedure on a firm, level
surface with the machine in the stowed position
unless otherwise instructed.
1Adjust the jib so the platform is approximately
12 inches / 30.5 cm off the ground.
2Remove any optional accessories from the
platform and set aside.
Example: Welder, Contact Alarm, Panel
Cradle, etc.
Note: Most optional accessories can be
reinstalled on the 4m platform. Refer to the list
of accessories that are NOT approved for use
on the 4m platform.
3Remove the cable clamp from the top of the
platform mounting weldment.
4Remove the mounting fasteners from the
power to platform outlet box bracket. Lay the
outlet box and bracket assembly off to the
side. Do not disconnect the wiring.
5Remove the foot switch mounting fasteners.
6Remove the cover plate from the bottom of the
foot switch to access the foot switch wire
terminals.
7Tag and disconnect the foot switch wiring from
the foot switch. Remove the cable from the
back of the platform.
8Remove the platform control box mounting
fasteners. Lower the control box and set it
aside.
Component damage hazard.
Cables can be damaged if they
are kinked or pinched.
Note: If your machine is equipped with an airline to
platform option, the airline must be disconnected
from the platform before removal.
9Support and secure the platform to an
appropriate lifting device.
10 Remove the platform mounting fasteners and
remove the platform from the machine.
Crushing hazard. The platform
could become unstable and fall
when it is removed from the
machine if not properly
supported.
11 Install the provided Operator's Manual
Supplement into the manual storage box in the
platform.
12 Install the 4m platform using the removal
procedure in reverse order.
13 Install the contact alarm onto the platform.
Note: Do not install any optional accessories
onto the platform until the platform load cell
has been calibrated. Calibration is required.
14 If required, update the machine software.
Refer to Checking the Application and
Bootloader Revisions from the Ground
Controls.

First Edition • Fifth Printing Operator's Manual Supplement
Software Update
Part No. 1295772GT 4m Platform 11
SoftwareUpdate
Checking the Application and
Bootloader Revisions from the
Ground Controls.
Verifying the machine application and
bootloader firmware revision levels must
be completed before updating the
software.
Not all machines will require a software
update.
1Turn the key switch to ground controls.
2Press and hold buttons 1 and 4. Pull out the
red Emergency Stop button to the on position.
3Read and record the firmware revisions.
Bootloader Firmware:
Application Firmware:
Note: The application firmware revision is shown
under Current Firmware.
4Press Escape. Press OK to exit bootloader
mode.
Bootloader Firmware
Result: The Bootloader Firmware does not
need to be updated. Continue to Selecting the
Platform Option - Revision "F" or higher.
Result: The Bootloader Firmware must be
updated. Continue to Updating the Machine
Software - Revision "E" or lower.
Application Firmware
Result: For S65XC The Application Firmware
does not need to be updated. Continue to
Selecting the Platform Option - Revision "L" or
higher.
For S45XC The Application Firmware does not
need to be updated. Continue to Selecting the
Platform Option - Revision "1.7.2" or higher.
Result: For S65XC The Application Firmware
must be updated. Continue to Updating the
Machine Software - Revision "K" or lower.
For S45XC The Application Firmware must be
updated. Continue to Updating the Machine
Software - Revision "1.7.1" or lower.
Note: If a Firmware update is not required, a zero
load platform calibration must be performed. Refer
to Repair Procedure, How to Perform a Zero Load
Platform Calibration in the Service and Repair
manual that is appropriate for your machine.

Operator's Manual Supplement First Edition • Fifth Printing
Software Update
12 4m Platform Part No. 1295772GT
Updating the Machine Software
Note: Access to the internet is required to
perform this procedure.
1Click on the Hyperlink below or open an
internet browser and copy and paste or type
the link into the address bar and press enter.
http://firmware.genielift.com/
https://www.genielift.com/en/support/firmware
2Select the model that is appropriate for your
machine under Machine Model. Select
Search.
3Select the appropriate Firmware File to be
updated. Select I Accept. Save or print a copy
of the ALC-600 Software Update
instructions 1295343GT.
4Follow the instructions to update the machine
software in the following order.
Checking the File System Format of a USB
Flash Drive
Firmware Site Download
How to Enter ALC-600 Software Update
Mode
Model Configuration and Region Settings
(Note: Do not perform steps 11 and 12.)
5Push in the red Emergency Stop button to the
off position.

First Edition • Fifth Printing Operator's Manual Supplement
Software Update
Part No. 1295772GT 4m Platform 13
Selecting the Platform Option.
The appropriate platform option must be
selected when installing or removing the
4m platform.
Tip-over hazard. Not selecting
the appropriate platform option
will result in death or serious
injury.
1Press and hold buttons 2 and 3. Pull out the
red Emergency Stop button to the on position.
2You will be prompted for a password.
Enter 3 - 3 - 2 - 4.
3Press the Settings button to access the
settings menu.
Note: There will be a delay while the menu is
being loaded on the display screen.
4Select Options. Press OK.
5Select Platform. Press OK.
6Select the appropriate platform. Press OK.
Standard
4m / 13 ft
7Press Escape / Escape / Escape.
8Push in the red Emergency Stop button to the
off position.
9Perform a zero load platform calibration. Refer
to Repair Procedure, How to Perform a Zero
Load Platform Calibration in the Service and
Repair manual that is appropriate for your
machine.
10 Perform function test. Refer to the Operator's
Manual located on your machine.
Note: This step is only required if the machine
software has been updated.
11 Return the machine to service.

Operator's Manual Supplement First Edition • Fifth Printing
Software Update
14 4m Platform Part No. 1295772GT
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4mPlatform
PartNo. 1295772GT
Operator'sManual Supplement
First Edition • Fifth Printing