Terex Genie S-40XC Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-40 XC™
from S40XCH-3291
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
S®-40 HF
S®-40 TraX™
S®-45 XC™
from S45XCH-3292
S®-45 HF
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
S®-45 TraX™
Original
Instructions
Part No. 1322629GT
Rev A
February 2023

Service and Repair Manual February 2023
Introduction
ii S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Intr od ucti o n Intr od ucti o n
Important
Read, understand and obey the safety rules
and operating instructions in the appropriate
Operator's Manual on your machine before
attempting any procedure.
This manual provides troubleshooting and
repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require
specialized skills, tools, lifting equipment and a
suitable workshop. In these instances, we
strongly recommend that maintenance and
repair be performed at an authorized Genie
dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection
and scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However,
continuous improvement of our products is a
Genie policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of
errors and send in suggestions for
improvement. All communications will be
carefully considered for future printings of this
and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's
Manuals.
Copyright © 2019 by Terex Corporation
1322629GT Rev A, February 2023
Second Edition, First Printing
Genie and "S" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" and "TraX" aretrademarks of Terex South Dakota,
Inc.

February 2023 Service and Repair Manual
Introduction
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™iii
Revision History
Revision Date Section Procedure / Page / Description
A 2/2023 Initial Release
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual February 2023
Introduction
iv S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)

February 2023 Service and Repair Manual
Safety Rules
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™v
Section 1 Safet y R ules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do not modify or alter a MEWP without prior
written permission from the manufacturer.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual February 2023
Safety Rules
vi S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure
thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—used to
alert personnel to potential
personal injury hazards. Obey all
safety messages that follow this
symbol to avoid possible injury or
death.
Indicates a imminently hazardous
situation which, if not avoided,
will result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potential
ly hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective
clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like
battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of debris that could get into machine
com
ponents and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample
capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an
approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

February 2023
Table of Contents
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules ..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications ....................................................................................2
Hydraulic Component Specifications......................................................................5
Manifold Component Specifications .......................................................................6
Ford MSG-425 EFI Engine Specifications .............................................................7
Deutz D2011 L03i Engine Specifications ...............................................................8
Deutz D 2.9 L4 Tier IV Engine Specifications ........................................................9
Deutz D 2.9 L4 Stage IV Engine Specifications ...................................................10
Deutz TD 2.2 L3 Engine Specifications................................................................11
Perkins 404F-E22T Engine Specifications...........................................................12
Machine Torque Specifications ............................................................................13
Machine Component Weights ..............................................................................13
TRAX Torque Specifications ................................................................................14
Hydraulic Hose and Fitting Torque Specifications ...............................................15
Torque Procedure ................................................................................................16

February 2023
Table of Contents
viii S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Section 3 Repair Procedures ............................................................................................. 18
Introduction .......................................................................................................... 18
Control System................................................................................................... 20
1-1 ALC-600 Platform Control Module................................................................. 20
1-2 ALC-600 Service Mode.................................................................................. 20
1-3 Full Machine Calibration ................................................................................ 21
1-4 Machine Functions......................................................................................... 22
How to Adjust the Machine Maximum Speed Setting..................................... 22
How to Adjust the Joystick Ramp Rate Setting .............................................. 23
How to Adjust the Joystick Threshold Setting ................................................ 24
1-5 How to Enter ALC600 Software Update Mode .............................................. 25
1-6 Display Module Menus .................................................................................. 26
1-7 How to Replace the Display Controller (DISCON) Module ........................... 32
1-8 How to Replace the Ground Control Overlay ................................................ 33
Platform Components ....................................................................................... 36
2-1 Platform Leveling Cylinder............................................................................. 36
How to Remove the Platform Leveling Cylinder ............................................. 36
How to Bleed the Platform Leveling Cylinder ................................................. 36
2-2 Platform Rotator............................................................................................. 37
2-3 Platform Overload System............................................................................. 40
How to Perform a Zero Load Platform Calibration.......................................... 40
How to Perform a Full Load Platform Calibration ........................................... 41
How to Replace the Platform Overload Load Cell .......................................... 43
2-4 Platform.......................................................................................................... 44
2-5 Platform Level Sensor ................................................................................... 45

February 2023
Table of Contents
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™ix
Jib Boom Components ......................................................................................46
3-1 Jib Boom ........................................................................................................46
3-2 Jib Boom Lift Cylinder ....................................................................................47
Primary Boom Components..............................................................................48
4-1 Cable Track ....................................................................................................48
How to Remove the Cable Track ....................................................................48
How to Repair the Cable Track .......................................................................49
4-2 Boom ..............................................................................................................49
4-3 Boom Lift Cylinder..........................................................................................51
4-4 Boom Extension Cylinder...............................................................................52
4-5 Primary Boom Angle Sensor Calibration .......................................................53
4-6 Boom Length Sensor .....................................................................................54
Engines................................................................................................................55
5-1 RPM adjustment - Deutz Models ...................................................................55
5-2 RPM adjustment - Perkins Models.................................................................55
5-3 Flex Plate .......................................................................................................55
How to install the Pump and Bell Housing Assembly .....................................58
5-4 Diesel Particle Filter Regeneration - Deutz TD 2.2 L3...................................59
Hydraulic Pump ..................................................................................................60
6-1 Function Pump ...............................................................................................60
6-2 Drive Pump.....................................................................................................61

February 2023
Table of Contents
x S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Manifolds ............................................................................................................ 63
7-1 Function Manifold Components ..................................................................... 63
7-2 Valve Adjustments - Function Manifold ......................................................... 67
How to Adjust the System Relief Valve .......................................................... 67
How to Adjust the Boom Extend Relief Valve................................................. 67
7-3 Traction Manifold Components...................................................................... 68
7-4 Valve Adjustments, Traction Manifold ........................................................... 70
7-5 Valve Adjustment - Oscillate Relief Valve ..................................................... 71
How to Set Up the Oscillate Directional Valve................................................ 71
7-6 Platform Manifold Components, S-40 XC, S-40 HF, S-40 TraX.................... 73
7-7 Platform Manifold Components, S-45 XC, S-45 HF, S-45 TraX.................... 74
7-8 Platform Rotate Manifold Components.......................................................... 75
7-9 Generator Manifold Components .................................................................. 76
7-10 Valve Coils ................................................................................................... 77
How to Test a Coil Diode ................................................................................ 78
Turntable Rotation Components...................................................................... 79
8-1 Turntable Rotation Assembly......................................................................... 79
How to Adjust the Turntable Rotation Gear Backlash .................................... 80
How to Calibrate the Turntable Tilt Sensor..................................................... 81
Axle Components............................................................................................... 83
9-1 Oscillating Axle Cylinders .............................................................................. 83
Track Components ............................................................................................ 84
10-1 Track Assembly ........................................................................................... 84

February 2023
Table of Contents
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™xi
Section 4 Fault Codes .........................................................................................................86
Introduction...........................................................................................................86
Control System Fault Codes .............................................................................87
How to Retrieve Control System Fault Codes ................................................87
Control System Fault Codes ...........................................................................88
Engine Fault Codes..........................................................................................103
Deutz D 2.9 L4 Tier IV Engine Fault Codes ....................................................104
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes.........................115
Perkins 404F-E22T Engine Fault Codes.........................................................125
Ford MSG-425 Engine Fault Codes ................................................................127

February 2023
Table of Contents
xii S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Section 5 Schematics ....................................................................................................... 132
Introduction ........................................................................................................ 132
Electrical Symbol Legend .................................................................................. 133
Hydraulic Symbols Legend ................................................................................ 134
Limit Switch Location Legend ............................................................................ 135
Engine Relay Layout - All engines except Perkins 404F ................................... 136
Engine Relay Layout - Perkins 404F-22T.......................................................... 137
3 kW Generator Receptacle Wiring ................................................................... 138
7 kW Generator Receptacle Wiring ................................................................... 139
12 kW Generator Receptacle Wiring ................................................................. 140
Connector Pin Legend ....................................................................................... 141
Electrical Schematics ...................................................................................... 143
Electrical Schematic, Turntable Controller......................................................... 144
Electrical Schematic, Platform Controller .......................................................... 145
Electrical Schematic, Deutz TD 2.2 L3 Engine .................................................. 148
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine ..................................... 152
Electrical Schematic, Deutz D2011L03i Engine ................................................ 156
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine......................................... 157
Electrical Schematic, Perkins 404F-E22T ......................................................... 160
Electrical Schematic, Ford MSG-425 EFI Engine.............................................. 161
Hydraulic Schematics...................................................................................... 163
Hydraulic Schematic, S-40XC / HF / TraX......................................................... 164
Hydraulic Schematic, S-45XC / HF / TraX......................................................... 164

February 2023 Service and Repair Manual
Specifications
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™1
Section 2 Speci fi c ati ons
Machine Specifications
Tires and wheels
Tire size, rough terrain
(foam filled)
315/55D20
12 ply
20 in x 11 in wheel
50.8 cm x 27.9 c
m
wheel
Tire weight, rough terrain
(minimum)
290 lbs
312 kg
Tire size, high flotation 33/16LL 500
10 ply
19.5 in x 14 in wheel
49.5 cm x 35.6 c
m
wheel
Tire pressure 38 psi / 2.6 b
ar
Tire weight, high flotation
(minimum)
145 l
bs
66 k
g
Wheel lugs 9 @ 5/8 -
18
Lug nut torque, dry 240 ft-
lbs
325 Nm
Lug nut torque, lubricated 180 ft-
lbs
244 Nm
Track Components, TraX option
Track material
Rubber
Weight
(each)
480 l
bs
218 k
g
Fluid capacities
LPG tank
33.5 p
ounds
15.2 k
g
Fuel tank
(standard)
20 g
allons
75.7 l
iters
Fuel tank
(optional)
30 g
allons
113.6 l
iters
Hydraulic tank 45 g
allons
170 l
iters
Hydraulic system (including tank)
55 g
allons
208 l
iters
Drive hubs
20 f
l oz
592 c
c
Turntable rotation drive hub
8 fl oz
237 cc
Drive hub oil type: SAE 9
0 multipurpose hypoid gear oil
API service classification GL5
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual February 2023
Specifications
2 S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Performance Specifications
Drive speeds,
2WD and 4WD
Stowed
40 ft / 6.8 - 7.4 s
ec
12.2 m / 6.8 - 7.4 s
ec
Raised or extended
40 ft / 40 - 45 s
ec
12.2 m / 40 - 45 s
ec
Drive speeds,
TraX option
Stowed
40 ft / 9 - 11 s
ec
12.2 m / 9 - 11 s
ec
Raised or
extended 40 ft / 40 - 45 s
ec
12.2 m / 40 - 45 s
ec
Gradeability
See Operator's Manual
Braking distance, maximum
High range on paved surface
3 - 4 f
t
0.9 - 1.2
m
Boom function speeds, maximum
from platform controls
Jib boom up, S
-45 models 48 - 53 s
econds
Jib boom down, S
-45 models 28 - 33 s
econds
Platform level
(10° range of motion)
3 - 5 seconds
Boom up
50 - 60 s
econds
Boom down
50 - 60 s
econds
Boom extend
30 - 60 s
econds
Boom retract
15 - 35 s
econds
Turntable rotate, 360°
Stowed
70 - 100 s
econds
Turntable rotate, 360°
Not stowed
120 - 140 s
econds
For operational specifications, refer to the
Operator's Manual.
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require
hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion
inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
ISO Grade
32
Viscosity
index,
maximum
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in
component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

February 2023 Service and Repair Manual
Specifications
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™3
Do
not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydrauli
c lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index, maximum
200
Kinematic Viscosity, maximum
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity, maximum
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual February 2023
Specifications
4 S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosit
y index, maximum
300
Kinematic Viscosity, maximum
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index, maximum
154
Kinematic Viscosity, maximum
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash
point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index, maximum
300
Kinematic Viscosity, maximum
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity, maximum
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index, maximum
192
Kinematic Viscosity, maximum
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C

February 2023 Service and Repair Manual
Specifications
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™5
Hydraulic Component
Specifications
Drive Pump
Type: bi
-directional variable displacement piston pump
Flow rate @ 250
0 rpm 0 - 28 g
pm
0 -
122.6 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 c
u in
13.9 c
c
Flow rate @ 250
0 rpm 9 g
pm
34 L/min
Charge pressure @ 250
0 rpm 310 p
si
21.4 b
ar
Function Pump
Type
gear, pressure
balanced
Displacement
1.04 c
u in
17 c
c
Flow rate @ 250
0 rpm 10.69 g
pm
40.5
L/min
Auxiliary pump
Type: fixed displacement gear pump
Displacement per revolution
1.75 g
pm
6.62 L/min
Auxiliary pump relief pressure
3200 p
si
220.6 b
ar
Function manifold
Function relief valve
pressure
3200 psi / 220.6 bar
Boom extend
relief valve pressure
1950 p
si
134 b
ar
Steer regulator
all models
2 gpm / 7.6 lpm
Oscillate relief valve
pressure (@2500 rpm)
650 p
si
49 b
ar
Traction Manifold
Hot oil relief pressure
280 p
si
19.3 b
ar
Two-speed drive motors, 2WD and 4WD models
Displacement per revolution
low speed
0.99 cu in / 16.3 c
c
Displacement per revolution
high speed
1.83 cu in / 30 c
c
Hydraulic Filters
Medium pressure filter
Beta 3 ˆ 200
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic tank
return filter 10 m
icron with
25 psi / 1.7 b
ar
bypass

Service and Repair Manual February 2023
Specifications
6 S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Manifold Component
Specifications
Plug torque
SAE No. 4
13 ft-
lbs / 18 Nm
SAE No. 6
18 ft-
lbs / 24 Nm
SAE No. 8
50 ft-
lbs / 68 Nm
SAE No.10
55 ft-
lbs / 75 Nm
SAE No. 12
56 ft-
lbs / 75.9 Nm

February 2023 Service and Repair Manual
Specifications
Part No. 1322629GT S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™7
Ford MSG-425 EFI Engine
Displacement
153 c
u in
2,5 l
iters
Number of cylinders
4
Bore and Stroke
3.5 x 3.9 i
n
89 x 100 m
m
Horsepower
60 @ 2500 r
pm
45 kW @ 2500 r
pm
Firing order
1 - 3 - 4 -
2
Low idle, standby
1000 r
pm
33,3 Hz
Low idle, function enable
1600 r
pm
53,3 Hz
High idle
2500 r
pm
83,3 Hz
Compression ratio
9.7:1
Compression pressure
Pressure (psi or bar) of lowest cylinder must be at least
75% of highest
cylinder.
Lubrication system
Oil pressure (operating
temperature @ 200
0 rpm)
29 - 39 p
si
2,75 - 4,1 b
ar
Oil capacity (including filter)
6.7 q
uarts
6,4 l
iters
Oil Pressure switch
Oil pressure switch point
7.5 p
si
0,51 b
ar
Normal engine
cranking
speedOil viscosity
requirements
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Electronic fuel pump
Fuel pressure, static
60 p
si
4,1 b
ar
Fuel flow rate
0.58 g
pm
2,2 L/min
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Ignition system
Spark plug type
Motorcraft AYFS-32Y
-
R
Spark plug gap
0.049 - 0.053 i
n
1,25 - 1,35 m
m
Engine coolant
Capacity
11.5 q
uarts
10,9 l
iters
Coolant temperature switch
Temperature switch point
230°F
110°C
Starter motor
Normal engine cranking speed
200 - 250 r
pm
Current draw, normal load
140 -
200A
Current draw, maximum load
800A
Alternator
Output
95A, 13.8V DC
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere @ 0°F
900A
Reserve capacity @ 25A rate
200 m
inutes

Service and Repair Manual February 2023
Specifications
8 S®-40/45 XC™• S®-40/45 HF • S®-40/45 TraX™Part No. 1322629GT
Deutz D2011 L03i Engine
Displacement
142 c
u in
2.33 l
iters
Number of cylinders
3
Bore and stroke
3.7 x 4.4 i
nches
94 x 112 m
m
Horsepower
48 @ 2800 r
pm
36 kW @ 2800 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
centrifugal mechanical
Valve clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure
20 to 44 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.5 q
uarts
9 l
iters
Oil
viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Units ship with 15W
-40.
Extreme operating temperatures may require the use of
alternative engine oils. For
oil requirements, refer to the
Engine Operator Handbook on your machine.
Oil temperature switch
Temperature switch point
300°F
149°C
Oil pressure switch
Oil pressure switch point
22 p
si
1.5 b
ar
Fuel injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Starter motor
Current draw, no load
90A
Brush
length, new 0.72 i
n
18.5 m
m
Brush length, minimum
0.27 i
n
7 m
m
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere
900A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
60A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m