Terex S-60 J Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-60 J
from S60JH-101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1285305GT
Rev A
December 2019

Service and Repair Manual December 2019
Introduction
ii S®-60 J Part No. 1285305GT
Intr od ucti o n Intr od ucti o n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2019 by Terex Corporation
1285305GT Rev A, December 2019
First Edition, First Printing
Genie and "S" are registered trademarks of Terex South Dakota,
Inc. in the U.S.A. and many other countries.

December 2019 Service and Repair Manual
Introduction
Part No. 1285305GT S®-60 J iii
Revision History
Revision Date Section Procedure / Page / Description
A 9/2019 Initial Release
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual December 2019
Introduction
iv S®-60 J Part No. 1285305GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)

December 2019 Service and Repair Manual
Safety Rules
Part No. 1285305GT S®-60 J v
Section 1 Safet y R ul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual December 2019
Safety Rules
vi S®-60 J Part No. 1285305GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—
used to alert
personnel
to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a
potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which,
if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when
lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are prop
erly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabili
zing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are
used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

December 2019
Table of Contents
Part No. 1285305GT S®-60 J vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules ..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................1
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications......................................................................5
Deutz D2011 L03i Engine Specifications ...............................................................6
Kubota D1105-E4B Engine Specifications.............................................................7
Kubota D1803-CR-TIE4 Engine Specifications......................................................8
Machine Torque Specifications ..............................................................................9
Machine Component Weights ................................................................................9
Hydraulic Hose and Fitting Torque Specifications ...............................................10
Torque Procedure ................................................................................................11

December 2019
Table of Contents
viii S®-60 J Part No. 1285305GT
Section 3 Repair Procedures..............................................................................................13
Introduction ...........................................................................................................13
Control System ...................................................................................................15
1-1 ALC-600 Platform Control Module .................................................................15
1-2 ALC-600 Service Mode ..................................................................................15
1-3 Full Machine Calibration.................................................................................16
1-4 Machine Functions .........................................................................................17
How to Adjust the Machine Maximum Speed Setting .....................................17
How to Adjust the Joystick Ramp Rate Setting...............................................18
How to Adjust the Joystick Threshold Setting .................................................19
1-5 How to Enter ALC600 Software Update Mode...............................................19
1-6 Display Module Menus ...................................................................................20
1-7 How to Replace the Display Controller (DISCON) Module ............................24
1-8 How to Replace the Ground Control Overlay.................................................25
Platform Components ........................................................................................27
2-1 Platform Leveling Slave Cylinder ...................................................................27
2-2 Platform Rotator .............................................................................................28
2-3 Platform Overload System .............................................................................30
How to Calibrate the Platform Overload System.............................................30
How to Perform a Zero Load Platform Overload Calibration ..........................32
How to Replace the Platform Overload Load Cell...........................................32
2-4 Platform ..........................................................................................................33
Jib Boom Components ......................................................................................34
3-1 Jib Boom.........................................................................................................34
3-2 Jib Boom Lift Cylinder ....................................................................................35
Boom Components ............................................................................................36

December 2019
Table of Contents
Part No. 1285305GT S®-60 J ix
Boom Components ............................................................................................37
4-1 Cable Track ....................................................................................................37
How to Remove the Cable Track ....................................................................37
How to Repair the Cable Track .......................................................................39
4-2 Primary Boom.................................................................................................40
4-3 Boom Lift Cylinder..........................................................................................41
4-4 Primary Boom Extension Cylinder .................................................................42
4-5 Platform Leveling Master Cylinder .................................................................43
4-6 Primary Boom Angle Sensor..........................................................................44
How to Repalce the Primary Boom Angle Sensor ..........................................45
Engines................................................................................................................46
5-1 RPM Adjustment - Kubota D1105 and Deutz D2011 Models ........................46
5-2 Flex Plate .......................................................................................................46
How to Install the Flex Plate............................................................................47
How to install the Pump and Bell Housing Assembly .....................................48
5-3 Engine Fault Codes - Kubota D1803 Models.................................................49
Hydraulic Pump ..................................................................................................50
6-1 Function Pump ...............................................................................................50
6-2 Drive Pump.....................................................................................................50
How to Install the Drive Pump Coupler ...........................................................51
6-3 How to Prime the Drive and Function Pumps ................................................51
6-4 Generator Pump.............................................................................................52

December 2019
Table of Contents
x S®-60 J Part No. 1285305GT
Manifolds .............................................................................................................54
7-1 Function Manifold Components......................................................................54
7-2 Valve Adjustments - Function Manifold..........................................................58
How to Adjust the Boom Extend Relief Valve .................................................58
7-3 Jib Boom / Platform Rotate Manifold Components ........................................59
7-4 Turntable Rotation Manifold Components......................................................60
7-5 Valve Adjustments - Oscillate Relief Valve ....................................................61
How to Set Up the Oscillate Directional Valve ................................................61
7-6 Traction Manifold Components, 4WD ............................................................64
7-7 Valve Adjustments, 4WD Traction Manifold...................................................66
7-8 Brake/Two-Speed Manifold Components ......................................................67
7-9 Generator Manifold Components ...................................................................68
7-10 Turntable Rotation Manifold Components....................................................69
7-11 Valve Coils ...................................................................................................70
Turntable Rotation Components.......................................................................71
8-1 Turntable Rotation Assembly .........................................................................71
How to Adjust the Turntable Rotation Gear Backlash.....................................72
8-2 Turntable Angle Sensor Replacement ...........................................................73
Axle Components ...............................................................................................74
9-1 Oscillating Axle Cylinders...............................................................................74

December 2019
Table of Contents
Part No. 1285305GT S®-60 J xi
Section 4 Fault Codes .........................................................................................................75
Introduction...........................................................................................................75
Control System Fault Codes .............................................................................76
How to Retrieve Control System Fault Codes ................................................76
Control System Fault Codes ...........................................................................77
Engine Fault Codes............................................................................................94
Kubota D1803-CR-TIE4 Engine Fault Codes ...................................................95

December 2019
Table of Contents
xii S®-60 J Part No. 1285305GT
Section 5 Schematics..........................................................................................................98
Introduction ...........................................................................................................98
Important Information ...........................................................................................98
Electrical Symbol Legend .....................................................................................99
Hydraulic Symbols Legend.................................................................................100
Limit Switch Location Legend.............................................................................101
Electrical Schematics – Options.....................................................................103
Electrical Schematic, Generator Options ...........................................................104
Electrical Schematic, Positive Air Shutdown ......................................................105
Electrical Schematics.......................................................................................107
Electrical Schematic, Turntable Controller .........................................................108
Electrical Schematic, Platform Controller ...........................................................109
Electrical Schematic, Kubota D1803 ..................................................................112
Electrical Schematic, Kubota D1105 ..................................................................113
Electrical Schematic, Deutz D2011 ....................................................................116
Hydraulic Schematics ......................................................................................117
Hydraulic Schematic...........................................................................................117

December 2019 Service and Repair Manual
Specifications
Part No. 1285305GT S®-60 J 1
Section 2 Speci fi c ati ons
Machine Specifications
Tires and Wheels
Tire size (Rough terrain)
315/55D20
Tire weight (Foam filled)
290 l
bs
132 k
g
Tire ply rating
12
Overall
tire diameter 32.5 i
n
82,5 c
m
Wheel diameter
20 in x 11 i
n
50,8 cm x 28 c
m
Wheel lugs
9
@ 5/8 -
18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Fuel capacities
Fuel tank
30 g
allons
114 liters
Hydraulic tank
21 g
allons
80 l
iters
Hydraulic system (including tank)
25 g
allons
95 l
iters
Drive hubs
24.5 f
l oz
724 c
c
Turntable rotation drive hub
8 f
l oz
237 c
c
Drive hub oil type: SAE 9
0 multipurpose hypoid gear oil
API service classification GL5
For operational specifications, refer to the
Operator's Manual.
Performance Specifications
Boom function speeds, maximum from platform
controls
Jib boom up
25 to 35 s
econds
Jib boom down
15 to 25 s
econds
Primary boom up
60 to 66 s
econds
Primary boom down
60 to 66 s
econds
Primary boom extend
30 to 33 s
econds
Primary boom retract
30 to 33 s
econds
Turntable rotate, 360°
Boom stowed
67 to 84 s
econds
Turntable rotate, 360°
Boom extended
107 to 118 s
econds
Platform rotate, 160°
18 to 22 s
econds
Braking distance, maximum
High range on paved surface
3 to 6 f
t
0.9 to 1.8
m
Drive speed, maximum stowed position
40 ft / 9.1 s
ec
12.2 m / 9.1 s
ec
Drive speed, maximum raised or extended position
Gradeability
40 ft / 40 s
ec
12.2 m / 40 s
ec
See Operator's Manual
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual December 2019
Specifications
2 S®-60 J Part No. 1285305GT
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give
maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam a
nd aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral
based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
componen
t damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

December 2019 Service and Repair Manual
Specifications
Part No. 1285305GT S®-60 J 3
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage

Service and Repair Manual December 2019
Specifications
4 S®-60 J Part No. 1285305GT
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous
operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum
continuous operating
temperature
189°F / 87°C

December 2019 Service and Repair Manual
Specifications
Part No. 1285305GT S®-60 J 5
Hydraulic Component
Specifications
Drive Pump
Type: bi
-directional variable displacement piston pump
Flow rate @ 250
0 rpm 21.1 g
pm
80 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge Pump
Type: gerotor
Displacement
0.85 c
u in
13,9 c
c
Flow rate @ 250
0 rpm 9.2 g
pm
34,8 L/min
Charge pressure @ 250
0 rpm 310 p
si
21,4 b
ar
Function Pump
Type: fixed displacement gear pump
Displacement
1.52 c
u in
25 c
c
Flow rate
@ 2500 rpm 16.5 g
pm
62,5 L/min
Auxiliary Pump
Type: fixed displacement gear pump
Displacement
1.75 g
pm
2,8 L/min
Function manifold
System relief valve pressure,
maximum
3200 p
si
220 b
ar
Steer flow regulator
2 g
pm
7,6 L/min
Oscillate relief valve
pressure
@ 250
0 rpm
650 p
si
45 b
ar
Drive manifold
Hot oil relief valve pressure
280 p
si
19,3 b
ar
Drive motor
Displacement per revolution,
high speed
1.53 c
u in
25 c
c
Displacement per revolution,
low speed
.54 c
u in
8.77 c
c
Hydraulic Filters
High pressure filter:
Beta 5
High pressure filter bypass
pressure
102 p
si
7 b
ar
Medium pressure filter
Beta 6
Medium pressure filter bypass
pressure
51 p
si
3,5 b
ar
Hydraulic tank return filter
10 micron with 25 p
si /
1,7 b
ar bypass
Manifold Component
Specifications
Plug torque
SAE No. 2
36 in-
lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No.10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm

Service and Repair Manual December 2019
Specifications
6 S®-60 J Part No. 1285305GT
Deutz D2011 L03i Engine
Displacement
142 c
u in
2.33 liters
Number of cylinders
3
Bore and Stroke
3.7 x 4.4 i
nches
94 x 112 m
m
Horsepower
48 @ 2800 r
pm
36 kW @ 2800 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
centrifugal mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure
40 to 60 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.5 q
uarts
9 l
iters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require
the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Oil temperature switch
Temperature switch point
220°F
104°C
Oil Pressure switch
Oil pressure switch point
22 p
si
1.5 b
ar
Fuel
injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140A to 200A
Brush length, new
0.72 i
n
18.5 m
m
Brush length, minimum
0.27 i
n
7 m
m
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
60A @ 14V
DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m

December 2019 Service and Repair Manual
Specifications
Part No. 1285305GT S®-60 J 7
Kubota D1105-E4B Engine
Displacement
68.53 c
u in
1,123 l
iters
Number of cylinders
3
Bore and Stroke
3.07 x 3.09 i
nches
78 x 78,4 m
m
Horsepower, gross
intermittent
24.8 @ 3000 r
pm
18.5 kW @ 3000 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
250 Hz
High idle
2700 r
pm
450 Hz
Compression ratio
24:1
Compression pressure
412 to 469 p
si
28,4 to 32,3 b
ar
Governor
centrifugal mechanical
Valve Clearance,
cold 0.0057 to 0.0072 i
n
0,145 to 0,185 m
m
Lubrication system
Oil pressure
28 to 64 p
si
1,9 to 4,4 b
ar
Oil capacity (including filter)
5.4 q
uarts
5,1 l
iters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Engine coolant
Capacity
3.2 q
uarts
3 liters
Fuel injection system
Injection pump make
Bosch MD
Injection pump pressure,
maximum
1991 p
si
137 b
ar
Injection timing
18° BTDC
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your
engine.
Starter motor
Cranking speed
200 -
300 RPM
Current draw, normal load
155A
Battery
Type
12V DC
Group
31
Quantity
1
Ampere hour
120AH
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
175 m
inutes
Alternator output
40A @ 12V DC
Fan
belt deflection 1/4 to 3/8 i
nch
7 to 9 m
m

Service and Repair Manual December 2019
Specifications
8 S®-60 J Part No. 1285305GT
Kubota D1803-CR-TIE4 Engine
Displacement
111.4 c
u in
1,825 l
iters
Number of cylinders
3
Bore and Stroke
3.43 x 4.031 i
nches
87 x 102,4 m
m
Horsepower, gross
intermittent
49.6 @ 2700 r
pm
37 kW @ 2700 r
pm
Firing order
1 - 2 -
3
Low idle, standby
1200 r
pm
200 Hz
Low idle, function enable
1500 r
pm
250 Hz
High idle
2700 r
pm
450 Hz
Compression ratio
16:0
Compression pressure
428 to 468 p
si
29,5 to 32,3 b
ar
Governor
centrifugal mechanical
Valve Clearance, cold
0.0071 to 0.0086 i
n
0,18 to 0,22 m
m
Lubrication system
Oil pressure
35 to 64 p
si
2,4 to 4,4 b
ar
Oil capacity (including filter)
8.6 q
uarts
8,1 liters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine
Operator
Manual for your engine.
Engine coolant
Capacity
10 q
uarts
9,5 liters
Fuel injection system
Injection pump make
Bosch MD
Injection pump pressure, maximum
Low idle
3700 - 4300 p
si
255 - 296 b
ar
High idle
14500 - 15900 p
si
1000 - 1096 b
ar
Injection timing
18° BTDC
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Cranking speed
200 -
300 RPM
Current draw, normal load
155A
Battery
Type
12V DC
Group
31
Quantity
1
Ampere
hour
120AH
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
175 m
inutes
Alternator output
40A @ 12V DC
Fan belt deflection
1/4 to 3/8 i
nch
7 to 9 m
m