Terex Genie Z-60/37DC User manual

Operator's Manual
Serial Number Range
Z
-
60/37D
C
from Z6016N
-
101 CE
Z
-
60/37F
E
with
Maintenance
Information
Original Instructions
First Edition
Second Printing
Part No. 1270491

Operator's Manual First Edition • Second Printing
Z-60/37DC • Z-60/37FE Part No. 1270491
Front Matter
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions............. 5
General Safety ...................................................... 7
Personal Safety................................................... 11
Work Area Safety................................................ 12
Legend ................................................................ 21
Controls............................................................... 22
Inspections.......................................................... 29
Operating Instructions......................................... 44
Transport and Lifting Instructions ....................... 55
Maintenance ....................................................... 58
Specifications...................................................... 62
Copyright © 2016 Terex Corporation
First Edition: Second Printing, December 2016
Genie and "Z" are registered trademarks of
Terex South Dakota, Inc. in the U.S.A. and many
other countries.
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

First Edition • Second Printing Operator's Manual
Introduction
Part No. 1270491 Z-60/37DC • Z-60/37FE 1
Introducti on
About this manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Genie.
Product Identification
The machine serial number is located on the serial
label.
Serial number
stamped on chassis
Serial label
(located under cover)
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to
an aerial work site.
Bulletin Distribution and
Compliance
Safety of product users is of paramount
importance to Genie. Various bulletins are used by
Genie to communicate important safety and
product information to dealers and machine
owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their
associated dealer, so it is important to register your
machine and keep your contact information up to
date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.

Operator's Manual First Edition • Second Printing
Introduction
2 Z-60/37DC • Z-60/37FE Part No. 1270491
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model
number and serial number of your machine, along
with your name and contact information. At
minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.

First Edition • Second Printing Operator's Manual
Introduction
Part No. 1270491 Z-60/37DC • Z-60/37FE 3
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.

Operator's Manual First Edition • Second Printing
Introduction
4 Z-60/37DC • Z-60/37FE Part No. 1270491
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
DANGER
WARNING
CAUTION
NOTICE

First Edition • Second Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 1270491 Z-60/37DC • Z-60/37FE 5
Symbol and Hazard P ictorials Definiti ons
Fire hazard Explosion hazard Explosion hazard Do not use ether or
other high energy
starting aids on
machines equipped
with glow plugs.
No smoking.
No flame.
Stop engine.
Crush hazard No smoking Explosion hazard Electrocution hazard Maintain required
clearance
Tip-over hazard Tip-over hazard Grounded AC
3-wire only
Replace damaged
wires and cords
Replace tires with
tires of same
specification.
Wheel load Wind speed Maximum capacity Side force Batteries used as
counterweights

Operator's Manual First Edition • Second Printing
Symbol and Hazard Pictorials Definitions
6 Z-60/37DC • Z-60/37FE Part No. 1270491
Tie-down point Lifting point Platform tie-down
instructions
Lifting & tie down
instructions
Lanyard anchorage
points
Corrosive acid. Color Coded Direction
Arrows
Runaway Hazard Collision hazard Collision hazard
Electrocution hazard Avoid contact Disconnect battery Voltage rating for
power to platform
Pressure rating for air
line to platform
Recovery procedure if tilt alarm sounds while
elevated.
Platform uphill:
1Lower primary.
2Lower secondary.
3Retract primary.
Platform downhill:
1Retract primary.
2Lower secondary.
3Lower primary.
Read the operator’s
manual
Read the service
manual
Access by trained and
authorized personnel
only

First Edition • Second Printing Operator's Manual
General Safety
Part No. 1270491 Z-60/37DC • Z-60/37FE 7
General Safety

Operator's Manual First Edition • Second Printing
General Safety
8 Z-60/37DC • Z-60/37FE Part No. 1270491