Terex Genie GS-3232 User manual

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2 GS-3232 Smartlink Software Update Part No. 218116
Installation Instructions
Introduction
Observe and Obey:
This procedure shall be completed by a person
trained and qualified on the repair of this
machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
Note: These installation instructions only apply to
the machine listed below as required by Safety
Notice 120009.
• GS-3232
Tools required:
Laptop or desktop computer with an Ethernet Port
and Internet Browser
Torx T10 screw driver
CAT5 Ethernet Cable of suitable length
Glossary of terms
ECM - Electronic Control Module.
GCON - Ground Controller. This ECM is located at
the ground controls.
PCON - Platform Controller. This ECM is located
at the platform controls.
CAT5 Cable - Standard Ethernet cable used for
networking purposes.
Components of Kit 218136
(optional)
Printing instructions
Genie part number 218132
Qty. 1
Thumb drive
Genie part number 218093
Qty 1
Includes:
Software SL1000, APP
Genie part number 137641
Qty 1
Smartlink Software Update Installation Instruction
Genie part number 218116
Qty 1

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Part No. 218116 GS-3232 Smartlink Software Update 3
Installation Instructions
Procedure
Updating Machine Software
1 Turn on the laptop.
Using a thumb drive:
2 Insert the thumb drive (Genie part number
218093) in the USB port.
All applications:
3 At the GCON, turn the key switch to the GCON
position.
4 At the PCON, pull out the red Emergency Stop
button to the on position.
5 At the GCON, press and hold the Enter and
Escape buttons. Pull out the red Emergency
Stop button to the on position.
Result: The GCON LCD will display the
following read out below
6 Locate the diagnostic port on the side of the
GCON.
7. Remove one of the fasteners securing the
cover and set aside. Loosen the other fastener.
Do not remove it.
8 Connect one end of a CAT5 Ethernet cable into
the diagnostic port. Connect the other end into
a PC or laptop.
Result: The GCON LCD will display the
following screen.
9 Read and record the IP address.
ESCAPE
BUTTON
LCD
ENTER
BUTTON
GCON
DIAGNOSTIC
PORT
OPEN WEB BROWSER
<IP ADDRESS>

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4 GS-3232 Smartlink Software Update Part No. 218116
Installation Instructions
10 Launch a web browser such as Internet
Explorer ® or Firefox ® on your PC or laptop.
Type in the IP address from steps 8 and 9 into
the web browser address bar and press enter.
Result: The following screen will be displayed.
11 Select the Browse button. Navigate to the
firmware file Rev J 137641.gff located on your
hard disk or thumb drive. Select the file.
12 Select the Load Flash File button.
Note: Depending on your web browser, this button
may be shown as Choose File.
Note: Verify it is the correct flash file.
Result: The following screen will be displayed.
13 Select the Reprogram Device (s) button to
start the ECM software update.
Result: The following screen will be displayed
after the software update is complete.
Note: Do not turn off power while the ECM is
being reprogrammed. This process may take
up to 5 minutes.
Note: Verify that "slab_2012J_prod" is displayed
in the box marked "Current:".
14 Select the Run Application button to exit the
software update mode.
15 Push in the red Emergency Stop button at the
GCON and disconnect the CAT5 cable.
Remove the thumb drive if installed.
16 Secure the diagnostic port cover using the
retaining fasteners removed in step 5. Do not
over tighten.
17 Perform the Test Procedure.
PROCEDURE

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Part No. 218116 GS-3232 Smartlink Software Update 5
Installation Instructions
Test Procedure
1 Turn the key switch to the PCON position. Pull
out the red Emergency Stop buttons to the on
position at the GCON and PCON.
2 At the PCON, raise the platform until it stops
and the alarm sounds. Release the platform up
and function enable buttons.
3 Press and hold the function enable and
platform up buttons.
Result: The alarm continues to sound and the
platform will not raise. Continue to step 4.
Result: The alarm continues to sound and the
platform continues to raise.
Lower the platform to the stowed position and
repeat the software update procedure or
contact the Genie service department.
Tip-over hazard. An improper
operating system will compromise
machine stability and cause the
machine to tip over, resulting in
death or serious injury.
PROCEDURE
4 Press and hold the outrigger enable and extend
buttons.
Result: The alarm continues to sound and the
outriggers do not extend. Continue to step 5.
Result: The alarm continues to sound and the
outriggers extend.
Lower the platform to the stowed position and
contact the Genie service department.
Tip-over hazard. An improper
operating system will compromise
machine stability and cause the
machine to tip over, resulting in
death or serious injury.
5 Lower the platform to the stowed position.
6 Extend the outriggers until the individual
outrigger lights turn solid green and a long
beep is heard.
7 Fully raise the platform.
Result: The platform raises to full height and
the alarm is not activated. Continue to step 8.
Result: The platform stops before full height
and the alarm is activated.
Lower the platform to the stowed position and
contact the Genie service department.
8 Lower the platform to the stowed position and
retract the outriggers.

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6 GS-3232 Smartlink Software Update Part No. 218116
Installation Instructions
PROCEDURE
9 Perform function test. Refer to the Operator's
Manual on your machine.
10 Return the machine to service.
11 Fill out and sign the attached Completion Form
and fax to Genie Industries. This will serve as
verification that you have completed Safety
Notice 120009.
If you have any further questions regarding these
instructions or need assistance, please contact the
Genie Service Department at one of the following
telephone numbers:
United States: 800-536-1800
Canada: 425-881-1800
Europe: UK 0044 1476 584 333
France 0033 237 260 986
Germany 49 4221 491 821
Iberica 0034 900 808 110
Italy 0039 075 941 8171
Sweden 0046 3157 5101
Other locations 0031 653 221 908
Middle East: 0097 143 990 381
or 0097 150 459 7937
Australia: 61 7 3456 4444
All other locations 001-425-881-1800

Completion Form
Your signature on this form will verify that you have performed the software update on the
machines listed below.
Fax to: United States 877-738-7530 United Kingdom 0044 1476 584 330
Canada 425-498-7530 France 0033 237 260 998
Australia 61 733751002 Germany 0049 4221 491 820
All other locations 001-425-498-7530 Italy 0039 075 941 8146
Iberica 0034 935 725 080
Sweden 0046 3157 5104
Middle East 0097 143 990 382
All other locations 0031 165 510 826
Date:
Company Name:
Account # (if applicable)
Address:
(street)
(city)
(state, zip code)
Phone
Signature (service manager)
Serial Number:
Please list the complete serial number (example: GS3211A-110003 or GS3212A-111017).
Serial Number:
SAFETY NOTICE 120009