Terex SX135H-101 Installation and operating manual

Service and Repair Manual
Serial Number Range
SX-135 XC
from SX135H-
101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1263382
Rev A
October 2016

Service and Repair ManualOctober 2016
Introduction
ii SX-135 XC Part No. 1263382
Introducti on Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2016 by Terex Corporation
1263382 Rev A, October 2016
First Edition, First Printing
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.

October 2016 Service and Repair Manual
Introduction
Part No. 1263382 SX-135 XC iii
Revision History
Revision Date Section Procedure / Page / Description
A 10/2016 Initial Release
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual October 2016
Introduction
iv SX-135 XC Part No. 1263382
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)

October 2016 Service and Repair Manual
Safety Rules
Part No. 1263382 SX-135 XC v
Section 1 Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual October 2016
Safety Rules
vi SX-135 XC Part No. 1263382
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the ma
chine,
use signal words to identify the following:
Safety alert symbol
—used to
alert personnel to potential
personal injury hazards. Obey all
safety messages that follow this
symbol to avoid possible injury or
death.
Indicates a imminently hazardous
situation which, if not avoided,
will result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of
potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approve
d fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of debris that could get into machine
components and cause damage.
Be sure any forklift, over
head crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e.,
cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop
or work area
is properly ventilated and well lit.

October 2016
Table of Contents
Part No. 1263382 SX-135 XC vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications....................................................................................3
Hydraulic Component Specifications .....................................................................6
Manifold Component Specifications.......................................................................7
Deutz TD2011L04i Engine Specifications..............................................................8
Deutz TD 2.9 Engine Specifications.......................................................................9
Perkins 1104D-44T Engine Specifications...........................................................10
Perkins 854F-34T Engine Specifications .............................................................12
Machine Torque Specifications ............................................................................13
Hydraulic Hose and Fitting Torque Specifications ...............................................14
Torque Procedure ................................................................................................15
Section 3 Repair Procedures .............................................................................................18
Introduction...........................................................................................................18
Platform Controls ...............................................................................................20
1-1 Platform Circuit Board ....................................................................................20
How to Remove the LED Circuit Board...........................................................21
1-2 Joysticks.........................................................................................................22
How to Reset a Proportional Valve Coil Default .............................................25
How to Set the Function Thresholds and Default Functions Speeds .............26
How to Adjust the Function Speeds................................................................28
How to Adjust the Function Ramp Rate Setting..............................................29
Platform Components........................................................................................30
2-1 Platform ..........................................................................................................30

October 2016
Table of Contents
viii SX-135 XC Part No. 1263382
2-2 Platform Leveling Cylinder .............................................................................31
2-3 Platform Rotator .............................................................................................32
How to Bleed the Platform Rotator..................................................................33
2-4 Platform Level Sensor ....................................................................................34
2-5 Platform Overload System .............................................................................35
2-6 Platform Overload Recovery Message ..........................................................38
Jib Boom Components ......................................................................................39
3-1 Jib Boom.........................................................................................................40
3-2 Jib Boom Lift Cylinder ....................................................................................42
3-3 Jib Boom Level Cylinder.................................................................................43
3-4 Jib Boom Extension Cylinder .........................................................................44
3-5 How to Remove the Jib Boom Bellcrank........................................................46
3-6 Jib Boom Bellcrank Angle Sensor..................................................................47
Boom Components ............................................................................................50
4-1 Primary Boom Cable Track ............................................................................51
4-2 Primary Boom.................................................................................................54
4-3 Primary Boom.................................................................................................55
How to Disassemble the Primary Boom..........................................................57
4-3 Primary Boom Lift Cylinder.............................................................................60
4-4 Extension Cylinder .........................................................................................62
4-5 Boom Extend and Retract Cables..................................................................64
How to Replace the Boom Extend/Retract Cables .........................................67
4-6 Primary Boom Angle Sensor..........................................................................69
4-7 Boom Length Sensor......................................................................................71
Engines................................................................................................................74
5-1 RPM Adjustment ............................................................................................74
5-2 Flex Plate........................................................................................................74
How to Install the Flex Plate............................................................................75
Ground Controls.................................................................................................76
6-1 Bypass/Recovery Key Switch.........................................................................76
6-2 Circuit Boards.................................................................................................78
6-3 Membrane Decal............................................................................................80
6-4 Full Machine Calibration.................................................................................81

October 2016
Table of Contents
Part No. 1263382 SX-135 XC ix
Display Module ...................................................................................................83
Hydraulic Pumps ................................................................................................90
7-1 Function Pump ...............................................................................................90
How to Prime the Function Pump ...................................................................91
How to Adjust the Function Pump Standby Pressure.....................................91
How to Adjust the Function Pump Pressure Compensator ............................93
7-2 Drive Pump.....................................................................................................94
How to Prime the Drive Pump.........................................................................96
Manifolds.............................................................................................................98
8-1 Function Manifold...........................................................................................98
8-2 Valve Adjustments - Function Manifold........................................................102
8-3 Platform Level and Rotation Manifold ..........................................................104
8-4 Platform Manifold .........................................................................................106
8-5 Steer and Axle Manifold ...............................................................................108
8-6 Function Enable Manifold.............................................................................112
8-7 Valve Adjustments - Steer and Axle Manifold..............................................113
8-8 Traction Manifold Components ....................................................................114
8-9 Valve Adjustments - Traction Manifold ........................................................118
8-10 Generator Manifold Component.................................................................119
8-11 Valve Coils .................................................................................................120
Turntable Rotation Components ....................................................................122
9-1 Turntable Rotation Assembly .......................................................................122
How to Adjust the Turntable Rotation Gear Backlash ..................................123
9-2 Turntable Level Sensor ................................................................................124
Axle Components.............................................................................................127
10-1 Steer Sensors ............................................................................................127
How to Calibrate All Steer Sensors...............................................................129
10-2 Steer Cylinders...........................................................................................132
10-3 Axle Extension Cylinders ...........................................................................132
10-4 Axle Angle Sensors....................................................................................133
10-4 Axle Angle Sensors....................................................................................135
Generators ........................................................................................................138
11-1 Welder Generator.......................................................................................138

October 2016
Table of Contents
x SX-135 XC Part No. 1263382
Section 4 Fault Codes .......................................................................................................139
Introduction.........................................................................................................139
Control System Fault Codes ...........................................................................140
Fault Matrix .........................................................................................................159
Fault Code Source..............................................................................................160
Deutz TD 2.9 L4 Engine Fault Codes ..............................................................163
Perkins 854F-34T Engine Fault Code .............................................................178
Section 5 Schematics........................................................................................................187
Introduction.........................................................................................................187
Wire Circuit Legend ............................................................................................188
Wire Color Legend..............................................................................................192
Limit Switches and Angle Sensors .....................................................................197
Circuit Connector Legend...................................................................................201
Connector Pin Legend........................................................................................204
VEC Module- Deutz TD2011L04i and Perkins 1104D-44T Models ...................218
VEC Module- Deutz TD2.9 Models ....................................................................219
VEC Module- Perkins 854F Models ...................................................................220
Telematics Connector Pin Legend .....................................................................221
Electrical Symbols Legend .................................................................................222
Hydraulic Symbols Legend.................................................................................224
Generator Receptacle Wiring- ANSI/CSA ..........................................................225
Generator Receptacle Wiring- CE......................................................................226
Generator Receptacle Wiring- AUX ...................................................................227
Perkins 1104D-44T Engine Electrical Schematic...............................................229
Perkins 1104D-44T Engine Electrical Schematic...............................................230
Perkins 854F-34T Engine Electrical Schematic .................................................233
Perkins 854F-34T Engine Electrical Schematic .................................................234
Perkins 854F-34T Engine Harness ....................................................................237
Deutz TD2.9 Engine Electrical Schematic..........................................................242
Deutz TD2.9 Engine Electrical Schematic..........................................................243
Hydraulic Schematic...........................................................................................245
Electrical Schematic ...........................................................................................247

October 2016 Service and Repair Manual
Specifications
Part No. 1263382 SX-135 XC 1
Section 2 Specificati ons
Machine Specifications
Tires and wheels
Tire size
445D50/710, FF
Tire ply rating
18
Tire weight, new foam
-filled
(minimum)
850 l
bs
386 k
g
Overall tire diameter
45.47 i
n
115.5 c
m
Wheel diameter
28 i
n
71.1 c
m
Wheel width
15 i
n
38.1 c
m
Wheel lugs
10 @ 3/4 -
16
Lug nut torque, dry
320 ft-
lbs
434 Nm
Fluid capacities
Fuel tank
40 g
al
151 l
iters
Hydraulic tank
60 g
al
227 l
iters
Hydraulic system (including tank)
138 g
al
522 l
iters
Drive hubs
67 f
l oz
1981 c
c
Turntable rotation drive hub
43 f
l oz
1262 c
c
Drive hub oil type: SAE 9
0 multipurpose hypoid
gear oil API service classification GL5
For operational specifications, refer to the
Operator's Manual.
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual October 2016
Specifications
2 SX-135 XC Part No. 1263382
Performance Specifications
Drive speed, maximum
Stowed position, high speed
2.7 m
ph
3.7 k
m/h
40 ft / 9 - 12 s
ec
12.2 m / 9 - 12 s
ec
Raised or extended
0.4 mph
0.65 km/h
18 ft / 31 -34 sec
5.5 m / 31 - 34 sec
Braking distance, maximum
High range on paved surface
6 ft / 2
m
Gradeability
Refer to Operator's Manual
Boom function speeds, maximum from platform
controls
Jib boom
up/down - retracted 60 - 65 sec
Jib boom up/down
- extended 120 - 130 sec
Jib boom extend/retract
(full extend to full retract)
50 - 60 sec
Primary boom extend/retract
30 - 33 s
ec /
0 - 100 in / 254 c
m
Primary boom up/down (stowed)
88 - 94 sec / 75°
Primary boom up/down
(stringpot = 13
8 in / 351 cm)
26 - 29 sec / 10°
Primary boom up/down
(stringpot = 20
2 in / 513 cm)
24 - 27 sec / 10°
Primary boom up/down
(stringpot = 26
8 in / 681 cm)
34 - 37 sec / 10°
Primary boom up/down
(stringpot = 35
7 in / 907 cm)
21 - 24 sec / 5°
Turntable rotate, drive enable to
drive enable (30°) fully stowed
17 - 23 sec
Turntable rotate, drive enable to
drive enable (30°)
stringpot = 1
2 in / 30.5 cm
28 - 34 sec
Turntable rotate, drive enable to
drive enable (30°)
stringpot = 13
7 in / 348 cm
48 - 54 sec
For operational specifications, refer to the
Operator's Manual.
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

October 2016 Service and Repair Manual
Specifications
Part No. 1263382 SX-135 XC 3
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the
viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are
mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

Service and Repair Manual October 2016
Specifications
4 SX-135 XC Part No. 1263382
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity
index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F /
77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage

October 2016 Service and Repair Manual
Specifications
Part No. 1263382 SX-135 XC 5
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic
Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C

Service and Repair Manual October 2016
Specifications
6 SX-135 XC Part No. 1263382
Hydraulic Component
Specifications
Drive
Pump
Type: bi
-directional variable displacement piston pump
Displacement per revolution
2.8 c
u in
46 c
c
Flow rate @ 245
0 rpm 30 g
pm
114 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 c
u in
13.9 c
c
Flow rate @ 245
0 rpm 9 g
pm
34 L/min
Charge pressure @ 245
0 rpm
Neutral position
315 p
si
21.7 b
ar
Function pump
Type
variable
displacement
piston pump
Displacement per revolution
0 to 2.8 c
u in
0 to 45 c
c
Flow rate @ 245
0 rpm 0 to 29 g
pm
0 to
109.7 L/min
Pressure, maximum
2900 p
si
200 b
ar
Pressure compensator
2900 p
si
200 b
ar
Standby pressure
350 p
si
24 b
ar
Auxiliary Pump
Type
fixed displacement
gear pump
Displacement per revolution
0.15 c
u in
2.47 c
c
Function manifold
System relief
valve pressure,
maximum
3200 p
si
221 b
ar
Primary boom extend relief pressure
(measured at
PTEST port)
2350 p
si
162 b
ar
Platform Manifold
Platform rotate and platform level
flow regulator
0.2 gpm
0.76 L/min
Steer/Axle Manifold
Axle extend relief
pressure 2400 psi
165 bar
Traction Manifold
Hot oil relief pressure
240 psi
16.5 bar
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

October 2016 Service and Repair Manual
Specifications
Part No. 1263382 SX-135 XC 7
Brakes
Brake relief pressure
160 p
si
11 b
ar
Drive Motors
Displacement per revolution
high speed:
1.19 c
u in
19.5 c
c
Displacement per revolution
low speed
2.7 c
u in
45 c
c
Hydraulic Filters
High pressure filter:
Beta 5 ≥1000
High pressure filter bypass pressure
102 p
si
7 b
ar
Medium
pressure filter
Beta 3 ≥200
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic tank return filter
10 m
icron with
25 psi / 1.7 b
ar
bypass
Drive motor case drain return filter
Beta 10 ≥2
Manifold Component
Specifications
Plug torque
SAE No. 2
36 in-
lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual October 2016
Specifications
8 SX-135 XC Part No. 1263382
Deutz TD2011L04i Engine
Displacement
220.9 c
u. in
3.62 l
iters
Number of cylinders
4
Bore and Stroke
3.78 x 4.92 i
nches
96 x 125 m
m
Horsepower net intermittent @
240
0 rpm
74 h
p
55 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle
1300 r
pm
High idle
2450 r
pm
Compression ratio
17.5:1
Compression pressure pressure (psi or bar) of the
lowest cylinder must be at
least 75% of the highest
cylinder
Governor
centrifugal
mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
12.8 q
uarts
12.1 l
iters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30
(synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative
engine oils. For oil requirements, refer to the
Engine Operator Manual for your engine.
Oil temperature switch
Installation torque
8 - 18 ft-lbs
11 - 24 Nm
Temperature switch point
275°F
135°C
Oil Pressure switch
Installation torque
8 - 18 ft-lbs
11 - 24 Nm
Pressure switch point
22 psi
1.5 bar
Fuel injection system
Motorpal
Injection pump pressure, maximum
15,000 psi
1034 bar
Injector opening pressure
3046 psi
210 bar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140 - 200A
Cranking speed
250 - 350 rpm
Battery – Auxiliary power units
Type
6V DC
Quantity
2
Battery capacity, maximum
285 AH
Reserve capacity @ 25A rate
745 minutes
Battery – Engine starting and control system
Type
12V DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
80A @ 14V DC
Fan belt deflection
3/8 to 1/2 inch
9 to 12 m
m
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

October 2016 Service and Repair Manual
Specifications
Part No. 1263382 SX-135 XC 9
Deutz TD 2.9 Engine
Displacement
177 c
u. in
2.9 l
iters
Number of cylinders
4
Bore and Stroke
3.6 x 4.3 i
nches
92 x 110 m
m
Horsepower net intermittent @
260
0 rpm
74.2 h
p
55 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle, standby
1000 r
pm
Low idle, function enable
1500 r
pm
High idle
2500 r
pm
Compression ratio
17.4:1
Compression pressure
pressure (psi or bar) of the
lowest cylinder must be at least 75% of the highest
cylinder
Governor
electronic
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
9.4 q
uarts
8.9 l
iters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30
(synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40.
Extreme operating temperatures may require the use of
alternative engine oils. For oil
requirements, refer to the
Engine Operator Manual for your engine.
Oil temperature switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Temperature switch point
275°F
135°C
Oil Pressure switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Pressure
switch point 22 p
si
1.5 b
ar
Fuel injection system
Motorpal
Injection pump pressure, maximum
15,000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140 -
200A
Cranking speed
250 - 350 r
pm
Battery – Engine starting and control system
Type
12V DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
95A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual October 2016
Specifications
10 SX-135 XC Part No. 1263382
Perkins 1104D-44T
Displacement
268.5 c
u. in
4.4 l
iters
Number of cylinders
4
Bore and Stroke
4.13 x 5 i
nches
105 x 127 m
m
Horsepower net intermittent @
220
0 rpm
68 hp / 50.7 k
W
74 hp / 55.2 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle
1300 r
pm
High idle
2450 r
pm
Compression ratio
18.2:1
Compression pressure pressure (psi or bar) of the
lowest cylinder must be at least 75% of the highest
cylinder
Governor
centrifugal
mechanical
Valve Clearance, cold
Intake
0.008 i
n
0.2 m
m
Exhaust
0.018 i
n
0.45 m
m
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
10.4 q
uarts
9.8 l
iters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
20
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Oil Pressure switch
Installation torque
8 - 18 ft-lbs
11 - 24 Nm
Pressure switch point
8 psi
0.55 bar
Oil Sensor Settings
0
psi 10 ohms
5
0 psi 120 ohms
Fuel injection system
Transfer pump pressure
10-12 p
si /
0.69-0.83 bar
Injection pressure
(4264+116 p
si) /
(294+8 bar)
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
115A
Cranking speed
200 - 250 rpm
Battery
– Auxiliary power units
Type
6V DC
Quantity
2
Battery capacity, maximum
285 AH
Reserve
capacity @ 25A rate 745 minutes
Battery
– Engine starting and control system
Type
12V DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.