Terex MAC 25-4 SL User manual

25t FRANNA Superlift Crane –Ancillary Equipment
Ancillary Equipment
Brick Cage Materials Cage Sully box
Pallet Forks Dog Box Machinery Head Hook

Terex Australia Pty. Ltd.
ABN : 86 010 671 048
E-Mail : [e-mail]
MODEL MAC 25-4 SL
RATED CAPACITY MANUAL
Book Part Number: T139154D
HYDRAULIC MOBILE ARTICULATED PICK & CARRY CRANE
25 tonne MAXIMUM RATED CAPACITY
16.6 tonne REAR AXLE WEIGHT
Do not operate this crane unless you have read
and understood the information in this book.

CONTENTS
WARNINGS............................................................................................. 3
OPERATIONAL NOTICE .......................................................................................3
ATTACHMENT NOTICE ........................................................................................3
DEFINITIONS ..........................................................................................4
SPECIAL PRECAUTIONS FOR ARTICULATED CRANES ....................5
GENERAL ...................................................................................................5
SET-UP ...................................................................................................5
OPERATION ...................................................................................................6
LIFT AND CARRY OPERATION............................................................................7
OPERATION ON SIDE SLOPES.............................................................8
SPECIFICATIONS...................................................................................9
CRANE CONFIGURATION ...................................................................11
RATED CAPACITY CHARTS................................................................12
001: NO COUNTERWEIGHT –WINCH...............................................................13
101: FRONT COUNTERWEIGHT - WINCH.........................................................14
102: FRONT COUNTERWEIGHT - RHINO HOOK..............................................15
105: FRONT COUNTERWEIGHT - FLYJIB (3m) - 0OOFFSET ..........................16
106: FRONT COUNTERWEIGHT - FLYJIB (3m) - 12.5OOFFSET......................16
109: FRONT COUNTERWEIGHT - MANBASKET...............................................17
110: FRONT COUNTERWEIGHT - FIXED LUG..................................................17
111: FRONT COUNTERWEIGHT - INNER LUG (L1)..........................................18
112: FRONT COUNTERWEIGHT - OUTER LUG (L2) ........................................19
201: REAR COUNTERWEIGHT - WINCH...........................................................20
202: REAR COUNTERWEIGHT - RHINO HOOK................................................21
205: REAR COUNTERWEIGHT - FLYJIB (3m) - 0OOFFSET.............................22
206: REAR COUNTERWEIGHT - FLYJIB (3m) - 12.5OOFFSET........................22
209: REAR COUNTERWEIGHT - MANBASKET.................................................23
210: REAR COUNTERWEIGHT - FIXED LUG ....................................................23
211: REAR COUNTERWEIGHT - INNER LUG (L1) ............................................24
212: REAR COUNTERWEIGHT - OUTER LUG (L2)...........................................25
301: REAR SL COUNTERWEIGHT - WINCH......................................................26
302: REAR SL COUNTERWEIGHT - RHINO HOOK...........................................27
305: REAR SL COUNTERWEIGHT - FLYJIB (3m) –0OOFFSET.......................28
306: REAR SL COUNTERWEIGHT - FLYJIB (3m) –12.5OOFFSET.................28
309: REAR SL COUNTERWEIGHT - MANBASKET............................................29
310: REAR SL COUNTERWEIGHT - FIXED LUG...............................................29
311: REAR SL COUNTERWEIGHT - INNER LUG (L1).......................................30
312: REAR SL COUNTERWEIGHT - OUTER LUG (L2) .....................................31
AFTERMARKET CONTACTS LIST....................................................... 32
NOTE: ALL PAGES MUST BE INCLUDED IN THIS BOOK.
T139154-D
2

WARNINGS
OPERATIONAL NOTICE
IMPROPER CRANE USE, CARE OR OPERATION
CAN CAUSE INJURY, DEATH OR PROPERTY
DAMAGE.
DO NOT OPERATE THIS MACHINE UNLESS YOU
HAVE READ AND UNDERSTAND THE OPERATOR’S
MANUAL AND CRANE RATED CAPACITY MANUAL.
COPIES OF OPERATOR’S MANUALS AND CRANE RATED CAPACITY
MANUAL MAY BE OBTAINED FROM:
ATTACHMENT NOTICE
WRITTEN AUTHORISATION IS REQUIRED FROM
TEREX AUSTRALIA PTY LTD PRIOR TO THE USE OF
ANY ATTACHMENT NOT SPECIFIED IN THE MANUAL.
T139154-D
3

DEFINITIONS
Articulation – The crane pivots in the middle to allow steering and slewing of the
load. Up to 40Articulation is possible in either direction. See Working Area diagram
Deration – A decrease in the Rated Capacity due to external influences, expressed as
a percentage.
Freely Suspended Load – Load hanging free with no direct external force applied
except by the winch rope.
Gradient: Generalised slope of ground measured as a percentage.
Load Radius –The horizontal distance from the centre of the freely suspended
hoisting hook perpendicular to a vertical plane containing the front axle.
Loaded Boom Angle – This is given to assist in setting up the crane only. It gives
only an approximation of the Load Radius for a specified boom length. “Boom Angle”
on Rated Capacity charts refers to the angle between the boom and true horizontal.
(Refer to image below)
Load Moment Indicator (LMI) - A system that displays rated capacity for the given
configuration. An audible warning sounds when rated capacity is approached and
reached.
Pitch Angle – The forward tilt
of the crane, the angle
between the chassis of the
front of the crane and true
horizontal in the longitudinal
direction. The pitch is positive
when the front is higher than
the rear. In the image shown,
the pitch angle is negative.
Rated Capacity (RC) – The total Freely Suspended Load, including the mass of
material and load handling equipment, that the machine can safely lift under ideal
conditions at a given configuration.
Roll – The side tilt of the crane chassis, the angle
between the front chassis of the crane and true
horizontal. The roll angle is positive when the left side
of the crane is higher than the right side. In the image
shown, which is a view on the front of the crane, the roll
angle is negative.
Side Load – Any external force applied either to the
boom or load in a horizontal direction.
Slope: Generalised angle of the ground measured in
degrees.
Tilt: Generalised combination of pitch and roll.
Work Areas – Area measured in an arc about the centre pivot as shown on the
Working Area diagram.
T139154-D
4

SPECIAL PRECAUTIONS FOR ARTICULATED CRANES
THERE IS A POTENTIAL FOR CRUSHING BETWEEN FRONT AND REAR
CHASSIS WHEN THE MACHINE ARTICULATES. NEVER STAND IN THE PIVOT
AREA WHEN THE ENGINE IS RUNNING OR EMERGENCY STEERING PUMP IS
OPERATING. ALWAYS REMOVE THE KEY FROM THE IGNITION BEFORE
WORKING IN THE PIVOT AREA.
DO NOT LEAVE IGNITION KEY SWITCHED ON WITH ENGINE STOPPED AND
PARK BRAKE OFF, AS EMERGENCY HYDRAULIC STEERING PUMP WILL
ACTIVATE.
GENERAL
1. This machine has been designed to meet the requirements of AS1418.1 (2002)
& 1418.5 (2002) and has been tested in accordance with these standards for
pick and carry operation on tyres. The machine classification is C3.
2. Rated Capacities shown are for this machine as originally manufactured by
Terex Australia Pty Ltd. The Rated Capacities only apply when all the
instructions in this book are rigidly followed. Modifications to this machine or
use of equipment other than that specified can result in a reduction in Rated
Capacity.
3. If improperly operated or maintained, this machine can be hazardous.
Operation and maintenance of this machine must be in compliance with the
information documented in this rated capacity manual and in the operators,
service and parts manuals furnished. If these manuals are missing, obtain
replacements through Terex Australia Pty Ltd or their agents.
SET-UP
4. Reduced crane Rated Capacities for the particular job shall be established, by
the operator, with due allowance for adverse operating conditions. These
conditions include the supporting surface, pendulum action of the load, jerking
or sudden stops of the load and other factors affecting stability, two machine
lifts, electrical wires, adverse weather, wind, hazardous surroundings,
experience of personnel, etc.
5. Rated Capacity is based on Freely Suspended Loads. Lifting, or travelling with
a load, on soft or uneven ground can be hazardous and will reduce the Rated
Capacity of the crane. Refer to the section “Operation on Slope” for further
information.
6. No attempt shall be made to drag the load along the ground in any direction.
7. Wind forces on the boom, resulting from winds up to 10 m/s (36 km/h), are
incorporated in the Rated Capacity. Any additional Side Loading due to wind
forces on the load will reduce the Rated Capacity, and must be considered.
8. Rated Capacities include the mass of hooks, blocks, slings and auxiliary lifting
devices. Their mass must be subtracted, from the listed Rated Capacity, to
determine the equivalent net load.
T139154-D
5

9. Loaded Boom Angles at specified boom lengths give only an approximation of
the Load Radius. The Boom Angle before loading should be greater to account
for boom deflection increasing the Load Radius as the load is lifted.
OPERATION
10. Read and understand all warnings and instructional notes.
11. Do not tip the machine to determine allowable lifting capacities.
12. Loads may be lifted from:
The main boom head on the winch.
The rhino hook.
The fixed lug.
Either of the two sliding lugs on the boom.
A flyjib is also available to extend the maximum boom length
A “manbasket” can be pinned to the head of the boom.
Always use the correct Rated Capacity chart for the lifting point in use, and the
position of the counterweight. Ensure the LMI is set to the correct duty.
NOTE : Written authorisation from Terex Australia Pty Ltd is required
prior to the use of any attachment not specified in the manual.
13. “Crane mode” can only be engaged when “low range” is selected. Selecting
“crane mode” will cause the front suspension lockouts to engage.
14. Lifting from more than one lifting point simultaneously is neither intended nor
approved.
15. Handling of personnel from the boom is neither intended nor approved, except
in a Terex Australia Pty Ltd supplied manbasket, correctly installed on the head
of the boom, or other approved arrangement.
16. When either the boom length or Load Radius or both are between values listed,
the smallest load shown at either the next larger Load Radius or boom length
shall be used, or the interpolated value shown on the LMI may be used.
17. Side Loading of the machine and load swing out may cause structural failure or
machine tip-over. Side Loads may be generated by:
Lifting when not level.
Sudden acceleration or deceleration
Sudden movement when articulating with a load.
Dragging a load.
Pushing a load.
Wind forces on load and boom structure.
18. It is safe to attempt to telescope any load within the limits of the Rated Capacity
Manual. The maximum load that may be telescoped is limited by hydraulic
pressure, Loaded Boom Angle and powered boom sections lubrication.
T139154-D
6

19. Boom extension 1 and boom extension 2 move simultaneously. The winch
rope is fully compensated for boom extension when boom extensions 1 & 2 are
being telescoped. Boom extension 3 is powered on the MAC 25 however there
is no compensation of the winch rope as the third extension is being extended.
Operator to take care to extend rope as required while boom extension 3 is
being telescoped.
20. Do not allow the winch rope to unwind fully. Always ensure a minimum of
2 wraps of rope remain on the winch drum.
21. Rated Capacity depends on tyre rating, tyre condition and tyre inflation
pressure. All tyres must be in good condition and must be inflated to the
recommended pressure before attempting a lift.
22. Pick & carry operation is permitted through the full Articulation range, however,
Rated Capacity is reduced when articulating. On the series 4 MAC 25, the LMI
dynamically calculates rated capacity taking crane tilt and articulation into
account.
23. The maximum speed for pick & carry operation is 0.4m/s (1.44km/h). The
transfer case shall be set to low range.
24. Operation of this crane in excess of the Rated Capacity and disregard of the
instructions is hazardous.
LIFT AND CARRY OPERATION
Observe the following during travel with load on the crane:
Keep the boom tip as close to the ground as possible by using:
The MINIMUM practical boom length
The MINIMUM practical Boom Angle.
Keep the load as CLOSE to the ground as possible.
Keep the load as CLOSE to the front of crane as possible
Use the MINIMUM Articulation angle practical - REMEMBER the crane will side tilt
when articulated and hence the hook will move towards the direction of Articulation
whilst steering.
Load swing greatly reduces stability – REMEMBER to tagline loads to prevent
pendulum motion of the load. Travel and crane motions should be applied gently
to minimise this effect.
Always REMEMBER:
On flat ground - Increased articulation reduces load capacity
On sloping ground – Downhill articulation reduces load capacity.
T139154-D
7

OPERATION ON SLOPE
The operation on slope of cranes that travel with a freely suspended loads should be
avoided if at all possible (refer to AS 2550.5). Mobile Cranes are primarily designed to
operate on firm, flat, level ground - within a 1% gradient (refer to AS 1418.5 (2002)).
Any deviation from this requires that the Rated Capacity shall be reduced (derated)
accordingly.
If it is necessary to operate on slope the
precautions listed below must be taken.
REMEMBER that surface depressions and
potholes will create the same effect as a
sloping surface.
Ensure the ground condition is FIRM
enough to support the axle loads.
Ensure the tyres are inflated to the correct
operating pressures.
Keep the load on the UPHILL side of the
crane where possible. REMEMBER the
working Load Radius will increase if the
load is suspended in the downhill position.
NOTE:
The MAC 25 crane must at no time be
operated on a slope greater than
5(8.75% gradient).
In order to determine the slide slope of a
particular site the crane’s LMI can be used to
give an approximation. Before commencing
the lift, drive the un-laden crane slowly across
the sloping surface and note the maximum
slope displayed. Take the reading when the
crane’s articulation is zero (straight ahead)
and with the boom (fully retracted) in its
lowest position practical.
The MAC 25 is fitted with an LMI that
calculates the rated capacity for the crane
when the crane tilts in any direction.
SLOPE RATED CAPACITY
The degree of tilt of the front body results from a number of factors. Articulation of the
crane induces tilt as does working on a slope. In combination the body tilt is
increased when the load is on the DOWNHILL side of the crane (when the crane
articulation direction is down a side slope).
T139154-D
8

The degree of tilt of the front body and boom is further increased by the deflection of
the tyres. This is illustrated in Figure 1. For instance, a 5Oground side slope may
result in chassis tilt of say 7O.
The LMI determines and displays the degree of body tilt measured by a sensor that is
attached to the front body. This sensor measures the angle of the front body, not the
angle of slope of the ground. When the crane is un-laden, the boom fully down, and
the crane is at zero articulation, the body will be close to the same angle as the
ground, for up to 5o slope.
This body tilt angle (the “Roll”) is used by the LMI to derate the crane as this is also
the angle the boom has been tilted sideways. When lifting or carrying a load in slope
situations, the tilt of the body will change as the weight of load is taken by the crane.
In most circumstances, this change will be further derate the crane. Hence in planning
a lift, it is important to be conservative on lift capacity in any circumstance where the
lift will induce significant front body tilt.
SPECIFICATIONS
ATTACHMENT MASSES
Single part hook block PL16M2090 30 kg
Four/six part hook block PLMXA3033 230 kg
Rhino Hook PLMXF3015 25 kg
9 tonne hook PP2190200 10 kg
25 tonne hook PP2087500 26 kg
12 tonne spreader bar PL16A3035 94 kg
15 tonne spreader bar PL15A8023 107 kg
Adapter - Flyjib & Manbasket PLMXF3018 25 kg
Flyjib (3m) PL16A3056 79 kg
Mount arm - Manbasket C2061 85 kg
Manbasket C2062 130 kg
NOTE : These masses apply only to Terex Australia Pty Ltd supplied
equipment.
HOOK BLOCK
Hook Block: Number of
Falls of Rope Maximum Hook Block RC (kg)
1 4200
2 8400
4 16800
6 25000
T139154-D
9

WIRE ROPE
Wire Rope:
Rope: Non-rotating Compak
2070 MPa.
Ø14 mm
35W x 7
Minimum Breaking Force:
165 kN
Rope Length:
110 m
TYRE SPECIFICATIONS
Condition
Speed
Rated Capacity (Min)
Pick & Carry
<1.44 km/h
10500 kg per tyre (dual fitment)
Highway
80 km/h
3000 kg per tyre (dual fitment)
TYRE INFLATION CHART
Position
Construction
Inflation Pressure
Pick & Carry
Highway Travel
Front
14.00 x 20
830 kPa
(120 psi)
620 –830 kPa
(90 –120 psi)
Rear
14.00 x 20
620 kPa
(90 psi)
620 kPa
(90 psi)
COUNTERWEIGHT DETAILS:
Moveable Counterweight:
T139185
1280 kg
SL counterweight
PLMXF2019
2155 kg
MAC 25 Axle Loads:
Axle loads for un-laden crane, boom fully retracted and boom angle at 0o.
No counterweight on crane:
Front Axle:
Rear Axle:
10330 kg
12290 kg
Counterweight on front:
Front Axle:
Rear Axle:
11900 kg
12000 kg
Counterweight on rear:
Front Axle:
Rear Axle:
10010 kg
13890 kg
Rear SL counterweight
Front Axle:
Rear Axle:
9465 kg
16590 kg
NOTE : The MAC 25 must not be driven on public roads and highways
with counterweight mounted on the rear of the crane.
T139154-D
10

2 3 4 5 6 7 8 9 10111213141516171819
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4.86.19.513.718.421.4
BOOMLENGTH(m)
1
10°
20°
30°
40°
50°
60°
65°
-10°
HEIGHT (m)
RADIUS (m)
HOOK WILL NOT REACH GROUND WHEN
BOOM HEAD IS IN THIS REGION IF THE
FALLBLOCK IS REEVED ON 6 PARTS
1.4
FIXED LUG
FALLBLOCK
RETRACTED
LUG 1
EXTENDED
FLYJIB
EXTENDED
FALLBLOCK
EXTENDED
LUG 2
EXTENDED
40°
40°
CRANE CONFIGURATION
RANGE DIAGRAM
MAC 25
WORKING AREA DIAGRAM
MAC 25
T139154-D
11

RATED CAPACITY CHARTS
DUTY NUMBERS AND COUNTERWEIGHT POSITIONS
The MAC 25 crane is fitted with a moveable counterweight which is stored on the front
of the crane during travel. The counterweight is mounted at the rear of the crane to
increase the rated capacity.
Crane lifting configuration (Duty) is designated in this Rated Capacity Manual by the
use of a three digit number. The first digit represents position of the counterweight,
the second two designate the lifting configuration being used.
Counterweight Position
Duties
No counterweight on the crane (0):
001
Front Counterweight (1):
101 - 122
Rear Counterweight (2):
201 –212
Rear SL counterweight (3):
301 - 313
CHART RELATED INFORMATION
Pitch and Roll angles: Rated capacity values in the charts for the MAC 25
crane at 25o& at 40oarticulation have been calculated using pitch and roll
values consistent with lifting on firm level ground.
Red Line on charts: Rated Capacities above the red line are based on the
machine’s hydraulic or structural competence. Rated Capacities below the red
line are based on machine stability.
RC are based on firm level ground with tyres at specified pressures. (AS1418.5:
1% max side slope (0.6o)).
NOTE: In determining the load that can be lifted, the weight of
hooks & other load handling devices (including the fall
block) shall be ADDED to the load being lifted.
T139154-D
12

RATED CAPACITY CHART - FALL BLOCK Duty:
COUNTERWEIGHT: NONE
POSITION: N.A.
Rad 3rd BOOM EXTENDING Rad
6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.42
1.4 25000 25000 25000 25000 24500 23950 23550 1.4
24600 24600 24550 24550 24550 24000 23600
49 52 56 58 61 63 65
2.0 20450 20450 20400 20350 20300 20300 20250 20250 20200 2.0
18400 18350 18300 18300 18250 18200 18200 18150 18150
41 45 49 52 55 58 60 62 64
2.5 16050 16050 16050 16000 15950 15950 15900 15900 15900 15850 2.5
15400 15400 15350 15350 15300 15300 15250 15250 15200 15200
14400 14400 14350 14350 14300 14300 14250 14250 14250 14200
33 38 43 47 51 54 56 58 60 64
3.0 13150 13150 13100 13100 13050 13050 13050 13000 13000 12950 12950 3.0
12600 12600 12550 12550 12500 12500 12500 12450 12450 12400 12400
11750 11750 11750 11700 11700 11650 11650 11650 11600 11600 11050
22 30 36 41 46 49 52 54 57 60 64
3.5 11050 11050 11000 11000 11000 11000 10950 10950 10950 10900 10900 10850 3.5
10550 10550 10550 10550 10500 10500 10500 10450 10450 10450 10400 10400
9850 9850 9850 9850 9800 9800 9800 9750 9750 9700 9600 8800
(
3.5
)
19 28 35 40 44 47 50 53 57 61 63
4.0 9800 9450 9450 9450 9400 9400 9400 9400 9350 9350 9300 9300 4.0
9350 9050 9050 9000 9000 9000 9000 8950 8950 8900 8900 8900
8750 8400 8400 8400 8400 8350 8350 8350 8300 8300 7800 7250
(
3.9
)
18 27 34 39 43 46 49 54 58 61 63
5.0 8500 7450 7250 7250 7250 7200 7200 7200 7150 7150 7150 7200 7300 7350 5.0
8100 7100 6900 6900 6900 6900 6900 6850 6850 6800 6800 6850 6950 7050
7550 6600 6400 6400 6400 6400 6400 6350 6350 6300 5850 5600 5400 5200
(
4.4
)
(
4.9
)
17 26 32 37 40 46 51 55 58 61 63 65
6.0 6600 5900 5750 5750 5750 5750 5750 5700 5700 5750 5850 5900 6000 6.0
6300 5600 5500 5500 5500 5450 5450 5450 5400 5500 5550 5650 5750
5850 5200 5050 5050 5050 5050 5050 5000 4900 4700 4550 4400 4200
(
5.4
)
(
5.9
)
16 24 30 38 44 49 53 56 59 61 64
7.0 5300 4800 4700 4700 4700 4700 4650 4750 4800 4900 4950 7.0
5050 4550 4450 4450 4450 4450 4450 4500 4550 4650 4750
4650 4200 4100 4100 4100 4100 4100 4050 3900 3800 3650
(
6.4
)
(
6.9
)
15 29 37 42 47 51 54 57 60
4350 3900 3900 3900 3900 3950 4050 4100 4200 8.0
4150 3700 3700 3700 3700 3750 3850 3900 4000
3800 3400 3400 3400 3400 3450 3400 3300 3200
(
7.4
)
14 27 35 41 45 49 52 56
3650 3300 3300 3300 3350 3450 3500 3600 9.0
3450 3100 3100 3100 3150 3250 3300 3400
3150 2850 2850 2850 2900 2950 2950 2850
(
8.4
)
14 26 34 39 44 47 52
3100 2800 2800 2850 2950 3000 3100 10.0
2900 2650 2650 2700 2800 2850 2950
2650 2400 2400 2450 2550 2600 2550
(
9.4
)
13 25 33 38 42 47
2650 2400 2450 2550 2600 2700 11.0
2450 2250 2300 2400 2450 2550
WINCH RATED CAPACIT
Y
2250 2000 2100 2150 2250 2300
SINGLE PART 4200
(
10.4
)
13 24 32 37 43
TWO PARTS 8400 2250 2100 2200 2300 2350 12.0
FOUR PARTS 16800 2100 2000 2050 2150 2200
SIX PARTS 25000 1900 1800 1850 1950 2000
(
11.4
)
12 24 31 38
UNITS: 2000 1900 2000 2100 13.0
-
A
NGLES IN DEGREES 1850 1800 1850 1950
- LENGTHS IN METRES 1650 1600 1650 1750
- LOAD IN KILOGRAMS
(
12.4
)
12 23 32
1800 1750 1850 14.0
KEY: 1500 1450 1550
7300 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
(
13.4
)
12 25
6950 RC
@
ARTIC: 25oPITCH: -2.3 ROLL: -3.0 1650 1600 15.0
5400 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5 1350 1350
63 BOOM ANGLE
(
14.4
)
17
(
5.4
)
RADIUS AT ZERO BOOM ANGLE 1450 15.71
1200
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
(
15.8
)
on firm level
g
round with t
y
res at s
p
ecified
p
ressures. 12.00 13.00 14.00 15.00 16.00 17.00 18.42
001
BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED
T139154-D
13

RATED CAPACITY CHART - FALL BLOCK Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE
Rad 3rd BOOM EXTENDING Rad
6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.42
1.4 24000 23950 23950 23950 23900 23900 23550 1.4
23450 23450 23400 23400 23400 23350 23350
49 52 56 58 61 63 65
2.0 20100 20050 20050 20000 19950 19950 19900 19850 19850 2.0
18050 18000 17950 17900 17900 17850 17850 17800 17800
41 45 49 52 55 58 60 62 64
2.5 15800 15750 15750 15700 15700 15650 15650 15600 15600 15550 2.5
15100 15100 15050 15050 15000 15000 14950 14950 14950 14900
14150 14100 14100 14050 14050 14000 14000 13950 13950 13900
33 38 43 47 51 54 56 58 60 64
3.0 12900 12900 12850 12850 12850 12800 12800 12750 12750 12700 12700 3.0
12350 12350 12300 12300 12300 12250 12250 12200 12200 12150 12150
11500 11500 11500 11450 11450 11450 11400 11400 11350 11350 11300
22 30 36 41 46 49 52 54 57 60 64
3.5 10850 10800 10800 10800 10800 10750 10750 10750 10700 10700 10650 10650 3.5
10350 10350 10350 10350 10300 10300 10300 10250 10250 10200 10200 10200
9650 9650 9650 9600 9600 9600 9550 9550 9550 9500 9500 9100
(
3.5
)
19 28 35 40 44 47 50 53 57 61 63
4.0 9600 9250 9250 9250 9250 9250 9200 9200 9150 9150 9150 9100 4.0
9200 8850 8850 8850 8850 8800 8800 8800 8750 8750 8700 8700
8550 8250 8250 8200 8200 8200 8200 8150 8150 8100 8050 7450
(
3.9
)
18 27 34 39 43 46 49 54 58 61 63
5.0 8300 7300 7100 7100 7100 7050 7050 7050 7000 7000 7000 7050 7150 7250 5.0
7950 6950 6750 6750 6750 6750 6750 6700 6700 6700 6650 6750 6800 6900
7350 6450 6250 6250 6250 6250 6250 6200 6200 6200 6050 5800 5550 5350
(
4.4
)
(
4.9
)
17 26 32 37 40 46 51 55 58 61 63 65
6.0 6450 5750 5650 5650 5650 5600 5600 5600 5600 5650 5700 5800 5900 6.0
6150 5500 5350 5350 5350 5350 5350 5300 5300 5350 5450 5500 5600
5700 5050 4950 4950 4950 4950 4900 4900 4900 4850 4700 4550 4350
(
5.4
)
(
5.9
)
16 24 30 38 44 49 53 56 59 61 64
7.0 5200 4700 4600 4600 4600 4600 4550 4600 4700 4800 4850 7.0
4950 4450 4350 4350 4350 4350 4350 4400 4450 4550 4650
4550 4100 4000 4000 4000 4000 3950 4050 4050 3950 3800
(
6.4
)
(
6.9
)
15 29 37 42 47 51 54 57 60
4250 3800 3800 3800 3800 3850 3950 4000 4100 8.0
4050 3600 3600 3600 3600 3650 3750 3800 3900
3700 3300 3300 3300 3300 3350 3450 3450 3350
(
7.4
)
14 27 35 41 45 49 52 56
3550 3200 3200 3200 3250 3350 3400 3500 9.0
3350 3050 3050 3000 3100 3150 3250 3300
3050 2750 2750 2750 2800 2900 2950 2950
(
8.4
)
14 26 34 39 44 47 52
3000 2750 2750 2800 2850 2950 3000 10.0
2850 2550 2550 2600 2700 2750 2850
2550 2300 2300 2400 2450 2500 2600
(
9.4
)
13 25 33 38 42 47
2550 2350 2400 2500 2550 2650 11.0
2400 2200 2250 2350 2400 2500
WINCH RATED CAPACIT
Y
2150 1950 2000 2100 2150 2250
SINGLE PART 4200
(
10.4
)
13 24 32 37 43
TWO PARTS 8400 2200 2050 2150 2200 2300 12.0
FOUR PARTS 16800 2050 1900 2000 2100 2150
SIX PARTS 25000 1850 1700 1800 1850 1950
(
11.4
)
12 24 31 38
UNITS: 1950 1850 1950 2000 13.0
-
A
NGLES IN DEGREES 1800 1750 1800 1900
- LENGTHS IN METRES 1600 1550 1600 1700
- LOAD IN KILOGRAMS
(
12.4
)
12 23 32
1750 1700 1800 14.0
KEY: 1450 1400 1500
7150 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
(
13.4
)
12 25
6800 RC
@
ARTIC: 25oPITCH: -2.3 ROLL: -3.0 1600 1550 15.0
5550 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5 1300 1300
63 BOOM ANGLE
(
14.4
)
17
(
5.4
)
RADIUS AT ZERO BOOM ANGLE 1400 15.71
1150
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
(
15.8
)
on firm level
g
round with t
y
res at s
p
ecified
p
ressures. 12.00 13.00 14.00 15.00 16.00 17.00 18.42
101
BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED
T139154-D
14

RATED CAPACITY CHART - RHINO HOOK Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE
Rad 3rd BOOM EXTENDING Rad
6.45 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 12.00 13.00 14.00 15.00 17.00 18.00 18.75
1.4 15000 15000 15000 15000 15000 15000 1.4
15000 15000 15000 15000 15000 15000
52 56 59 61 64 65
2.0 15000 15000 15000 15000 15000 15000 15000 15000 2.0
15000 15000 15000 15000 15000 15000 15000 15000
45 50 53 56 58 61 63 64
2.5 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 2.5
15000 15000 15000 15000 15000 15000 15000 15000 15000 15000
14300 14250 14250 14200 14150 14150 14100 14100 14050 14050
38 44 48 51 54 57 59 61 63 64
3.0 13050 13050 13000 12950 12950 12900 12900 12900 12850 12850 12800 3.0
12500 12500 12450 12400 12400 12350 12350 12350 12300 12300 12250
11700 11650 11650 11600 11550 11550 11500 11500 11500 11450 11450
29 37 42 46 49 52 55 57 59 61 64
3.5 10950 10950 10950 10900 10900 10900 10850 10850 10800 10800 10750 10750 3.5
10500 10500 10450 10450 10450 10400 10400 10350 10350 10350 10300 10250
9800 9800 9750 9750 9700 9700 9700 9650 9650 9600 9600 9150
(
3.8
)
29 36 41 45 48 51 53 56 58 61 64
4.0 9400 9400 9400 9350 9350 9300 9300 9300 9250 9250 9200 9200 4.0
9000 9000 8950 8950 8950 8900 8900 8850 8850 8850 8800 8800
8350 8350 8350 8300 8300 8300 8250 8250 8250 8200 8100 7300
(
4.4
)
28 34 39 43 47 49 52 54 58 61 64
5.0 7400 7200 7200 7200 7150 7150 7150 7150 7100 7100 7050 7100 7250 5.0
7050 6850 6850 6850 6850 6800 6800 6800 6800 6750 6750 6750 6950
6550 6350 6350 6350 6350 6350 6300 6300 6300 6250 6150 5800 5400
(
4.9
)
(
5.4
)
26 32 37 41 44 47 52 55 58 61 65
6.0 5850 5700 5700 5700 5700 5700 5700 5650 5650 5650 5850 5900 5950 6.0
5600 5450 5450 5450 5450 5400 5400 5400 5350 5400 5550 5600 5650
5150 5050 5050 5050 5000 5000 5000 4950 4950 4900 4550 4450 4350
(
5.9
)
(
6.4
)
25 31 35 39 45 49 53 56 61 63 65
7.0 4750 4650 4650 4650 4650 4650 4650 4650 4800 4850 4900 7.0
4550 4450 4450 4450 4400 4400 4400 4400 4550 4650 4650
4150 4100 4100 4100 4050 4050 4050 4050 3950 3850 3750
(
6.9
)
(
7.4
)
23 29 37 43 47 51 57 59 61
3950 3900 3900 3850 3850 3900 4050 4100 4150 8.0
3750 3700 3700 3650 3650 3700 3850 3900 3950
3450 3350 3350 3350 3350 3350 3450 3400 3300
(
7.9
)
15 28 35 41 46 52 55 57
3600 3250 3250 3250 3300 3450 3500 3550 9.0
3450 3100 3100 3100 3100 3250 3300 3350
3150 2800 2800 2800 2850 3000 3000 2950
(
8.4
)
14 27 34 40 48 51 53
3050 2800 2800 2800 2950 3000 3050 10.0
2900 2600 2600 2650 2800 2850 2900
2600 2350 2350 2400 2550 2600 2650
(
9.4
)
14 26 33 43 46 48
2600 2400 2400 2550 2600 2650 11.0
2450 2250 2250 2400 2450 2500
2200 2000 2050 2200 2250 2300
(
10.4
)
13 25 37 41 44
2250 2100 2250 2300 2350 12.0
2100 1950 2100 2150 2200
1850 1750 1900 1950 2000
(
11.4
)
13 31 36 39
UNITS: 1950 1950 2000 2050 13.0
-
A
NGLES IN DEGREES 1800 1800 1900 1900
- LENGTHS IN METRES 1600 1650 1700 1750
- LOAD IN KILOGRAMS
(
12.4
)
23 30 34
1700 1750 1800 14.0
KEY: 1400 1450 1500
7250 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
(
14.4
)
22 28
6950 RC
@
ARTIC: 25oPITCH: -2.3 ROLL: -3.0 1550 1600 15.0
5400 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5 1300 1300
65 BOOM ANGLE
(
15.4
)
20
(
5.9
)
RADIUS AT ZERO BOOM ANGLE 1400 16.1
1150
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
(
16.1
)
on firm level
g
round with t
y
res at s
p
ecified
p
ressures. 12.00 13.00 14.00 15.00 17.00 18.00 18.75
102
BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED
T139154-D
15

RATED CAPACITY CHART - FLYJIB Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE Duty:
FLYJIB at 0
o
OFFSET FLYJIB at 12.5
o
OFFSET
Dut
y
: Rad RC Dut
y
: Rad RC
`1500 1500
6.1 1440 6.6 1440
65 65
1500 1500
7.8 1370 8.2 1370
60 60
1340 1340
9.3 1220 9.8 1220
55 55
1200 1200
10.8 1080 11.2 1080
50 50
1080 1080
12.2 1010 12.6 1010
45 45
970 970
13.5 900 13.8 900
40 40
900 900
14.7 840 14.9 840
35 35
850 850
15.7 800 15.9 800
30 30
800 800
16.6 750 16.8 750
25 25
770 770
17.3 730 17.5 730
20 20
760 760
17.9 730 18.0 730
15 15
750 750
18.3 720 18.4 720
10 10
750 750
18.6 720 18.6 720
55
750 750
18.7 720 18.7 720
00
NOTE:
- RATED CAPACITY IS BASED ON THE STRENGTH OF THE FLYJIB ALONE - RC IS THE SAME FOR ALL BOOM LENGTHS.
UNITS:
-
A
NGLES IN DEGREES
- LENGTHS IN METRES
- LOAD IN KILOGRAMS
KEY: 970 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
900 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5
40 Boom An
g
le
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
on firm level
g
round with t
y
res at s
p
ecified
p
ressures.
105
106
105 106
T139154-D
16

RATED CAPACITY CHART Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE Duty:
MANBASKET FIXED LUG (BUTT)
Dut
y
: Rad RC Dut
y
: Rad RC
275 23600
6.0 275 1.4 23050
65 33
275 23200
7.5 275 1.5 22600
60 31
275 22800
9.0 275 1.6 21900
55 29
275 22400
10.3 275 1.7 20500
50 25.9
275 21550
11.6 275 1.8 19250
45 23
275 20300
12.8 275 1.9 18100
40 20
275 19150
13.8 275 2.0 17100
35 16
275 17400
14.7 275 2.2 15500
30 0
275
15.5 275
25
275
16.1 246
20
275
16.6 216
15
275
17.0 195
10
275
17.2 182
5.0
264
17.3 176
0
NOTE: MANBASKET RATED CAPACITY INCLUDES ALL PERSONELL AND ALL EQUIPMENT.
UNITS:
-
A
NGLES IN DEGREES
- LENGTHS IN METRES
- LOAD IN KILOGRAMS
KEY: 275 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
216 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5
15 Boom An
g
le
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
on firm level
g
round with t
y
res at s
p
ecified
p
ressures.
109
110
109 110
T139154-D
17

RATED CAPACITY CHART - LUG 1 Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE
Rad Rad
5.36 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.46
1.4 23800 23650 23500 23400 23350 23250 23200 23150 1.4
23250 23050 22950 22850 22750 22650 22600 21350
42 49 53 56 59 61 63 65
2.0 19650 19250 19000 18800 18600 18400 18250 18100 18000 2.0
17550 17200 16950 16700 16500 16350 16200 16050 15950
30 40 45 49 53 56 58 61 62
2.5 15350 15050 14800 14650 14450 14300 14150 14050 13950 2.5
14650 14350 14150 13950 13800 13650 13500 13400 13300
13700 13400 13150 12950 12800 12650 12500 12400 12300
16 31 38 43 48 51 54 56 59
3.0 13900 12200 12000 11850 11700 11550 11450 11350 11250 3.0
13300 11650 11450 11300 11150 11000 10900 10800 10700
12350 10800 10650 10500 10300 10200 10050 9950 9850
(
2.7
)
20 30 37 42 46 49 52 55
3.5 10600 10000 9850 9750 9600 9500 9400 9300 3.5
10100 9550 9400 9250 9150 9000 8900 8850
9400 8800 8700 8550 8450 8300 8200 8150
(
3.4
)
19 29 35 40 44 48 50
4.0 8800 8350 8250 8150 8050 7950 7850 4.0
8400 7950 7850 7700 7600 7550 7450
7750 7300 7200 7100 7000 6900 6850
(
3.9
)
19 28 34 39 43 46
5.0 7450 6350 6050 5950 5900 5800 5.0
7050 6000 5700 5650 5550 5500
6500 5500 5200 5150 5050 5000
(
4.4
)
(
4.9
)
17 26 32 36
6.0 5450 4700 4500 4450 6.0
5150 4400 4250 4200
4700 4000 3800 3750
(
5.4
)
(
5.9
)
16 24
6.8 4100 3600 6.8
3450 3000
(
6.4
)
(
6.8
)
5.36 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50
UNITS:
-
A
NGLES IN DEGREES
- LENGTHS IN METRES
- LOAD IN KILOGRAMS
KEY: 8150 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
7700 RC
@
ARTIC: 25oPITCH: -2.3 ROLL: -3.0
7100 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5
34 BOOM ANGLE
(
3.9
)
RADIUS AT ZERO BOOM ANGLE
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
on firm level
g
round with t
y
res at s
p
ecified
p
ressures.
111
BOOM LENGTH
T139154-D
18

RATED CAPACITY CHART - LUG 2 Duty:
COUNTERWEIGHT: STANDAR
D
POSITION: FRONT OF CRANE
Rad Rad
5.57 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 13.77
1.4 23850 23850 23800 23800 23800 23800 23800 1.4
23300 23300 23300 23250 23250 23250 23250
44 52 56 59 61 63 65
2.0 19750 19750 19750 19700 19700 19700 19650 19650 19650 2.0
17700 17700 17650 17650 17650 17600 17600 17600 17600
33 45 49 53 55 58 60 62 64
2.5 15500 15500 15500 15450 15450 15450 15450 15400 15400 15400 2.5
14800 14800 14800 14800 14800 14800 14750 14750 14750 14750
13800 13850 13850 13800 13800 13800 13800 13750 13750 13750
22 38 43 47 51 54 56 58 60 64
3.0 12900 12650 12650 12650 12600 12600 12600 12600 12600 12550 12550 3.0
12300 12100 12100 12100 12050 12050 12050 12050 12050 12000 12000
11450 11250 11250 11250 11250 11250 11250 11200 11200 11200 11200
0 30364146495254576164
3.5 10600 10600 10600 10600 10600 10600 10600 10550 10550 10550 10550 3.5
10100 10100 10150 10100 10100 10100 10100 10100 10100 10050 10050
9400 9400 9400 9400 9400 9400 9400 9400 9350 9350 8950
19 28 35 40 44 48 50 53 57 61 63
4.0 9400 9050 9050 9050 9050 9050 9050 9050 9050 9050 9000 9000 4.0
8950 8650 8650 8650 8650 8650 8650 8650 8650 8600 8600 8600
8300 8000 8050 8050 8050 8050 8050 8000 8000 8000 7900 7450
(
3.9
)
18 27 34 39 43 46 49 54 58 61 63
5.0 8100 7100 6900 6950 6950 6950 6950 6900 6900 6900 6900 5.0
7750 6800 6600 6600 6600 6600 6600 6600 6600 6550 6550
7150 6250 6100 6100 6100 6100 6100 6100 6100 6100 6050
(
4.4
)
(
4.9
)
17 26 32 37 40 47 51 55 57
6.0 6300 5600 5500 5500 5500 5500 5500 5500 5500 6.0
6000 5350 5200 5200 5250 5250 5200 5200 5200
5550 4900 4800 4800 4800 4800 4800 4800 4800
(
5.4
)
(
5.9
)
16 24 30 38 44 49 52
7.0 5050 4550 4450 4500 4500 4500 4500 7.0
4800 4350 4250 4250 4250 4250 4250
4400 3950 3900 3900 3900 3900 3900
(
6.4
)
(
6.9
)
15 29 37 43 46
4150 3700 3700 3700 3700 8.0
3900 3500 3500 3500 3500
3600 3200 3200 3200 3200
(
7.4
)
14 27 35 40
3450 3100 3150 3150 9.0
3250 2950 2950 2950
2950 2650 2650 2650
(
8.4
)
14 26 32
2900 2650 2650 10.0
2750 2450 2500
2450 2250 2250
(
9.4
)
13 23
2450 2250 11.0
2300 2100
2050 1850
(
10.4
)
8
2200 11.1
2050
1800
(
11.1
)
UNITS: 8.50 9.00 9.50 10.00 11.00 12.00 13.00 13.77
-
A
NGLES IN DEGREES
- LENGTHS IN METRES
- LOAD IN KILOGRAMS
KEY: 6900 RC
@
ARTIC: 0oPITCH: -2.3 ROLL: -1.0
6600 RC
@
ARTIC: 25oPITCH: -2.3 ROLL: -3.0
6100 RC
@
ARTIC: 40oPITCH: -2.3 ROLL: -3.5
51 BOOM ANGLE
(
5.4
)
RADIUS AT ZERO BOOM ANGLE
Note: Pitch & Roll an
g
les indicated are re
p
resentative of lifts based
on firm level
g
round with t
y
res at s
p
ecified
p
ressures.
112
BOOM LENGTH
T139154-D
19