Terex Genie GS-1932 XH User manual

Operator's Manual
Serial Number Range
GS™
-
1530/32 from GS30P
-
200101
from GS32P-200101
from GS46P-200101
ANSI/CSA
North America
South America
Asia
GS™
-
1930/32 from GS30D-40101
from GS32D-10101
from GS46D-20101
GS™
-
1932 XH
GS™
-
2
032
GS™
-
2
632 with
Maintenance
Information
GS™
-
3232
GS™
-
2
04
6
GS™
-
2
64
6
GS™
-
2
646 XH
GS™
-
324
6
Original Instructions
Eighth Edition
Second Printing
Part No. 1296776GT
GS™
-
3246 XH
GS™-4046

Operator's Manual Eighth Edition • Second Printing
Operating Instructions
70 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT
Operating Ins tructions
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety, and responsibilities manuals.
Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator’s,
safety, and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

Eighth Edition • Second Printing Operator's Manual
Operating Instructions
Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 71
Emergency Stop
Push in the red Emergency Stop button to the off
position at the ground controls or the platform
controls to stop all functions.
Repair any function that operates when either red
Emergency Stop button is pushed in.
Auxiliary Lowering
1Pull the auxiliary lowering knob to lower the
platform.
Operation from Ground
1Be sure the battery pack is connected before
operating the machine.
2Turn the key switch to ground control.
3Pull out both ground and platform red
Emergency Stop buttons to the on position.
To Position Platform
1At the control panel, press Enter button to cycle
between indoor and outdoor area of
operations.
2Press and hold the lift function enable.
3Press the platform up or down button.
Operation from Platform
1Be sure the battery pack is connected before
operating the machine.
2Turn the key switch to platform control.
3Pull out both ground and platform red
Emergency Stop buttons to the on position.
To Position Platform
1Press the Indoor or Outdoor
use button.
Note: If no area of operation is
selected the Outdoor area of
operation will automatically be
selected.
2Press the lift function button.
On the LED screen, a circle
below the lift function symbol
will be displayed.
If the control handle is not moved within seven
seconds of pushing the lift function button, the
circle below the lift function symbol will turn off and
lift function will not operate. Press the lift function
button again.
3Press and hold the function enable switch on
the control handle.
4Machines equipped with foot switch: Press and
hold the foot switch and press and hold the
function enable switch on the control handle at
the same time.
5Move the control handle in the direction
indicated by the markings on the control panel.

Operator's Manual Eighth Edition • Second Printing
Operating Instructions
72 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT
To Position Outriggers (GS-3232 models)
To Extend Outriggers:
1Press the outrigger function button.
On the LCD screen, a circle below
the outrigger function symbol will
turn on.
2Machines equipped with foot switch: Press and
hold the foot switch and press and hold the
function enable switch on the control handle at
the same time.
3Move the control handle in the direction
indicated by the yellow arrow.
The outriggers will begin to extend. The individual
outrigger indicator light will turn solid green as the
corresponding outrigger makes contact with the
ground. Continue moving the control handle until
the lift enable indicator light turns green and a beep
is heard. The machine is now level. When the lift
error indicator light turns red, the up/down and
drive functions are disabled. The lift error indicator
light will turn red under the following conditions:
•The platform is raised to the maximum indoor or
outdoor drivable height and the outriggers are
not deployed.
•Not all outriggers are in contact with the ground.
•All four outriggers are in contact with the ground
but the machine is not level.
•Error code.
Note: If the outrigger enable and extend buttons
are released too soon during extension, the
outrigger indicator lights will continue to flash green,
indicating the outriggers are not contacting the
ground.
Note: If the outrigger lights are solid green, the
machine may not be level or the outriggers may not
be fully deployed if a long beep is not heard at the
platform controls alarm.
To Retract Outriggers:
1Press the outrigger function
button.
2Machines equipped with foot switch: Press and
hold the foot switch and press and hold the
function enable switch on the control handle at
the same time.
3Move the control handle in the direction
indicated by the blue arrow.
Release the control handle once the outriggers are
off the ground. After approximately 5 seconds, the
outrigger indicator lights will turn off. All functions
are now restored.
Note: If the outrigger enable and retract buttons are
released too soon during retraction, the outrigger
indicator lights will flash green, indicating the
outriggers are not fully retracted.

Eighth Edition • Second Printing Operator's Manual
Operating Instructions
Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 73
To Steer
1Press the drive function button. On the LED
screen, a circle below the drive function symbol
will turn on.
If the control handle is not moved within seven
seconds of pushing the drive function button, the
circle below the drive function symbol will turn off
and drive function will not operate. Press the drive
function button again.
2Press and hold the foot switch (if equipped).
3Turn the steer wheels with the
thumb rocker switch located on
the top of the control handle.
To Drive
1Press the drive function button. On the LED
screen, a circle below the drive function symbol
will turn on.
If the control handle is not moved within seven
seconds of pushing the drive function button, the
circle below the drive function symbol will turn off
and drive function will not operate. Press the drive
function button again.
2Machines equipped with foot switch: Press and
hold the foot switch and press and hold the
function enable switch on the control handle at
the same time.
3Increase speed: Slowly move the control
handle off center.
Decrease speed: Slowly move the control
handle toward center.
Stop: Return the control handle to center or
release the function enable switch.
Use the color-coded direction arrows on the
platform controls and on the platform to identify the
direction the machine will travel.
Machine travel speed is restricted when the
platform is raised.
Battery condition will affect machine performance.
Machine drive speed and function speed will drop
when the battery level indicator is flashing.

Operator's Manual Eighth Edition • Second Printing
Operating Instructions
74 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT
To select drive speed
The drive controls can operate in two different drive
speed modes. When the drive speed button light is
on, slow drive speed mode is active. When the
button light is off, fast drive speed mode is active.
Press the drive speed button to select
the desired drive speed.
Note: When the platform is elevated,
the drive speed button light is always
on, indicating elevated drive speed.
Driving on a slope
Determine the slope and side slope ratings for the
machine and determine the slope grade.
Maximum slope rating, stowed position:
GS-1530, GS-1532,
GS-2032, GS-2046,
GS-2646, GS-2646 XH
30% 16.7°
GS-1930, GS-1932,
GS-1932 XH, GS-2632,
GS-3232, GS-3246,
GS-3246 XH, GS-4046
25% 14°
Maximum side slope rating, stowed position:
GS-1530, GS-2032,
GS-2046, GS-2646,
GS-2646 XH
30% 16.7°
GS-1930, GS-1932,
GS-1932 XH, GS-2632,
GS-3232, GS-3246,
GS-3246 XH, GS-4046
25% 14°
Note: Slope rating is subject to ground conditions
with one person in the platform and adequate
traction. Additional platform weight may reduce
slope rating.
To determine the slope grade:
Measure the slope with a digital inclinometer OR
use the following procedure.
You will need:
•carpenter’s level
•straight piece of wood, at least 3 feet/1 m long
•tape measure
Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of
the piece of wood and lift the end until the piece of
wood is level.
While holding the piece of wood level, measure the
vertical distance from the bottom of the piece of
wood to the ground.
Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
100.
Example:
Piece of wood = 144 inches (3.6 m)
Run = 144 inches (3.6 m)
Rise = 12 inches (0.3 m)
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade
If the slope exceeds the maximum slope or side
slope rating, then the machine must be winched or
transported up or down the slope. See Transport
and Lifting section.

Eighth Edition • Second Printing Operator's Manual
Operating Instructions
Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 75
Operational indicator codes
If the platform controls LED or ground controls LCD
diagnostic readout displays an operational
indicator code such as LL, the fault condition must
repaired or removed before resuming machine
operation. Push in and pull out the red Emergency
Stop button to reset the system.
LED Readout
LCD Readout
Operational Indicator Codes
Code Condition
LL Off-Level
OL Platform Overloaded
CH Chassis Mode Operation
PHS Pothole Guard Stuck
ND No Drive (option)
LD Lifting Disabled (GS-3232 only)
OHL Outdoor Height Limit
For further information, please consult the
appropriate Genie Service Manual. A code and a
description of a code can also be viewed at the
ground controls LCD display.
Platform Overload
If the platform controls LED diagnostic readout
displays a flashing OL and the ground controls
LCD diagnostic readout displays OL: Platform
Overloaded, the platform is overloaded and no
functions will operate. An alarm will sound.
1Push in the red Emergency Stop button to the
off position.
2Remove weight from the platform.
3Pull out the red Emergency Stop button to the
on position.
LED Readout
LCD Readout
When the platform is being raised or lowered, a
self-check function will be performed near
maximum height. The machine may stop and an
alarm may sound. If the machine is not overloaded,
normal operation will resume.
Overload Recovery
If the ground controls LCD diagnostic readout
displays Overload Recovery, the auxiliary lowering
system has been used while the platform was
overloaded. For information on how to reset the
message, please consult the appropriate Genie
Service Manual.

Operator's Manual Eighth Edition • Second Printing
Operating Instructions
76 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT
Tilt Sensor Activation Settings
Tilt Sensor Activation Settings
Chassis Angle (side to side) 1.5°
Chassis Angle (front to back) 3°
If the tilt alarm sounds while
raising the platform, lower the
platform and move the machine to
a firm, level surface. If the tilt alarm
sounds when the platform is
raised, use extreme caution to
lower the platform.
When the platform controls LED
readout displays LL, the ground
controls LCD displays LL: Machine
Tilted, and the tilt alarm sounds at
180 beeps per minute, the
following functions are affected:
drive, steer, and elevate functions
are disabled.
Return the machine to level ground to restore lift
functions.
Operation from Ground with
Controller
Maintain safe distances between the operator,
machine and fixed objects.
Be aware of the direction the machine will travel
when using the controller.
Battery Level Indicator
Use the LED diagnostic readout to determine the
battery level.
Note: When a blinking LO code appears on the
platform controls LED display, the machine must
be taken out of service and charged, otherwise all
machine functions will be disabled.
Full Charge
Half Charge
Low Charge
LO Flashing

Eighth Edition • Second Printing Operator's Manual
Operating Instructions
Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 77
How to Use the Safety Arm
1Raise the platform approximately 8ft/2.4 m to
13 ft/4.0 m from the ground.
2Rotate the safety arm away from the machine
and let it hang down.
3Lower the platform until the safety arm rests
securely on the link. Keep clear of the safety
arm when lowering the platform.
How to Fold Down the Guardrails
GS-1530, GS-1532, GS-1930, GS-1932,
GS-2032, GS-2632 and GS-3232
The platform railing system consists of one fold
down rail section for the extension deck and one
section for the main deck. All sections are held in
place by four wire lock pins.
1Fully lower the platform and retract the platform
extension.
2Remove the platform controls.
Fall hazard. Use caution and maintain a firm
footing on the platform floor at all times while
folding the guard rails.
3From inside the platform, remove the two
extension deck lock pins.
Keep hands free of pinch points.
4From the middle of the extension deck railing,
fold down the extension deck rail assembly
toward the rear of the unit.
5At the rear of the main deck, remove the two
main deck lock pins.
Keep hands free of pinch points.
6From the middle of the unit, fold down the main
deck railing assembly toward the front of the
unit.
7Remove the lock pin from the entry swing tube.
Raise and step through the entry swing tube,
lower the entry swing tube, and insert the lock
pin.
8Carefully open the gate and exit the platform.
9Insert the four lock pins back into each side rail
bracket.
Note: To assist in the removal and replacement of
the wire lock pins, pull or push back on the railing to
compress the rubber bumpers.

Operator's Manual Eighth Edition • Second Printing
Operating Instructions
78 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT
GS-2046, GS-2646, GS-3246
The platform railing system consists of three fold
down rail sections for the extension deck and three
sections for the main deck. All six sections are held
in place by four wire lock pins.
1Fully lower the platform and retract the platform
extension.
2Remove the platform controls.
3From inside the platform, remove the two front
wire lock pins.
4Fold down the front rail assembly. Keep hands
clear of pinch points.
5Replace the two removed pins back into each
side rail bracket.
6Fold down each side rail assembly. Keep
hands clear of pinch points.
7At the rear of the main deck, remove the two
wire lock pins.
8Carefully open the gate and move to the
ground.
9Fold down the rear gate and entry side rails as
one unit. Keep hands clear of pinch points.
10 Fold down the left and right side rails. Keep
hands clear of pinch points.
11 Replace the two removed pins back into each
side rail bracket.
How to Raise the Guardrails
Follow the fold down instructions but in reverse
order, ensuring all lock pins are in place and
installed properly.