TESTO 310 User manual

testo 310 · Flue gas analyzer
Instruction manual [en-US]
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1 Contents
3
1Contents
1Contents ...................................................................................................3
2Safety and the environment....................................................................5
2.1. About this document........................................................................5
2.2. Ensure safety...................................................................................6
2.3. Protecting the environment..............................................................7
3Technical Specifications.........................................................................7
3.1. Use ..................................................................................................7
3.2. Technical data .................................................................................8
3.2.1. Measurement ranges and resolution................................................................8
3.2.2. Other instrument data ......................................................................................9
4Product description...............................................................................10
4.1. Measuring instrument ....................................................................10
4.1.1. Front view ......................................................................................................10
4.1.2. Keypad ..........................................................................................................10
4.1.3. Display...........................................................................................................11
4.1.4. Connections...................................................................................................13
4.1.5. Condensate outlet/interface ...........................................................................13
4.1.6. Rear view....................................................................................................... 14
4.2. Flue gas probe...............................................................................15
4.3. Country versions............................................................................15
4.4. Reading display .............................................................................17
5Using the product ..................................................................................18
5.1. Power Supply/ rechargeable battery..............................................18
5.1.1. Charging the rechargeable battery.................................................................18
5.1.2. AC operation..................................................................................................18
5.2. Performing settings........................................................................19
5.2.1. Instrument configuration menu / commissioning ............................................19
5.2.2. Measurements configuration menu................................................................20
5.3. Measuring......................................................................................21
5.3.1. Preparing for measurement ...........................................................................21
5.3.1.1. Zeroing phases................................................................................21
5.3.1.2. Using the flue gas probe..................................................................21
5.3.1.3. Setting fuel ......................................................................................22
5.3.2. Flue gas.........................................................................................................22
5.3.3. Ambient CO ...................................................................................................23
5.3.4. Draft measurement ........................................................................................23
5.3.5. Pressure ........................................................................................................24
6Maintaining the product ........................................................................26
6.1. Cleaning the measuring instrument ...............................................26
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1 Contents
4
6.2. Cleaning the flue gas probe .......................................................... 26
6.3. Draining the condensate container ............................................... 26
6.4. Checking / replacing the particle filter ........................................... 27
7Tips and assistance .............................................................................. 28
7.1. Questions and answers ................................................................ 28
7.2. Accessories and spare parts......................................................... 29
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2 Safety and the environment
5
2Safety and the environment
2.1. About this document
Note
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document so you can refer to it when necessary.
> Hand this documentation on to any additional or subsequent
users of the product.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
CAUTION Indicates potential minor injuries
NOTICE Indicates circumstances that may lead to
damage to the products
Symbols and writing standards
Represen-
tation
Explanation
Note: Basic or further information.
1. ...
2. ...
Action: more steps, the sequence must be followed.
> ... Action: a step or an optional step.
- ... Result of an action.
[OK] Control keys or buttons of the program interface.
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2 Safety and the environment
6
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data.
> Do not operate the instrument if there are signs of damage at
the housing, power supply or cables.
> Do not perform contact measurements on non-insulated, live
parts.
> Do not store the product with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
> Additional repair or maintenance work must only be carried out
by authorized personnel. Otherwise Testo will refuse to accept
responsibility for the proper functioning of the measuring
instrument after unauthorized repair and for the validity of
certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C (158°F)
unless they are expressly permitted for higher temperatures.
> The objects to be measured or the measurement environment
may also pose risks: Follow appropriate the safety regulations
in your area when performing the measurements.
> Improper use of rechargeable batteries can lead to destruction
or injuries by means of power surges, fire or escaping
chemicals. The following instructions must be observed to avoid
such hazards:
• Only use in accordance with the directions in the instruction
manual.
• Do not short, take apart or modify.
• Do not expose to heavy impacts, water, fire or temperatures
above 60 °C (140°F).
• Do not store near of metal objects.
• Do not use leaky or damaged rechargeable batteries. In the
event of contact with battery acid: Thoroughly wash affected
area with water and consult a doctor, if necessary.
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3 Technical Specifications
7
• Only charge in the instrument or the recommended charging
station.
• Immediately stop the charging process if this is not
completed in the given time.
• In the event of improper function or signs of overheating,
immediately remove the rechargeable battery from the
measuring instrument/charging station. Caution:
Rechargeable battery may be hot!
2.3. Protecting the environment
> Dispose of depleated rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
3Technical Specifications
3.1. Use
The testo 310 is a handheld measuring instrument for the
residential flue gas analysis.
The testo 310 can be used for the following:
• Measuring O2, CO and calculating CO2 values for the purpose
of ensuring optimal operation.
• Draft measurement.
• Measuring pressure.
• Ambient CO measurement.
The testo 310 must not be used:
• as a safety (alarm) device
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3 Technical Specifications
8
3.2. Technical data
3.2.1. Measurement ranges and resolution
Measure-
ment
parameter
Measurement range Resolution Accuracy Response
time t90
O20.0 to 21.0 Vol.% 0.1 vol.% ±0.2 vol.% 30s
CO 0 to 4000 ppm 1 ppm ±20 ppm (0 to 400 ppm)
±5% of meas. val. (401 to 2000 ppm)
±10% of meas. val. (2001 to 4000
ppm)
60s
COamb 0 to 4000 ppm 1 ppm ±20 ppm (0 to 400 ppm)
±5% of meas. val. (401 to 2000 ppm)
±10% of meas. val. (2001 to 4000
ppm)
60s
Draft -8.03 to 8.03 inH2O
(-20.00 to 20.00 hPa)
0.001 inH2O
(0.01 hPa)
0.01 inH2O (-0.01 to 0.01 inH2O)
(± 0.03hPa (-3.00 to 3.00 hPa))
±1.5% of meas. val. (rest of range)
-
Pressure -16.06 to 16.06 inH2O
(-40.0 to 40.0 hPa)
0.01 inH2O
(0.1 hPa)
0.2 inH2O
(± 0.5hPa)
-
Flue gas
temperature
32 to 752°F
(0.0 to 400.0 °C)
0.1°F
(0.1°C )
±1,8°F (32.0 to 212.0’°F)
(± 1°C (0.0 to 100.0°C))
± 1.5% of meas. val. (>212°F /
>100°C)
<50s
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3 Technical Specifications
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3.2.2. Other instrument data
Flue gas analyser
Feature Values
Storage and
transport
temperature
-4 to 122°F
(-20 to 50 °C)
Operating
temperature
23 to 113°F
(-5 to 45 °C)
Power supply Rechargeable battery: 1500mAh
Mains unit: 5 V/1 A
Protection class IP40
Weight incl. probe approx. 1,54lbs
(approx. 700g)
Dimensions 7.9 x 3.3 x 1.7 inch
(201 x 83 x 44 mm)
Battery charge time Approx. 5-6 hours
Rechargeable
battery life
> 8h (pump on, 68°F / 20°C ambient
temperature)
EU Directive 2004/108/EC
Warranty Measuring instrument, flue gas probe: 24
months
Thermocouple: 12 months
Sensors O2, CO: 24 months,
Rechargeable battery: 12 months
Terms of warranty Terms of warranty: see website
www.testo.com/warranty
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4 Product description
10
4Product description
4.1. Measuring instrument
4.1.1. Front view
1 Display
2 Function keys
3 Keypad
4.1.2. Keypad
Button Functions
[] Switch measuring instrument on / off
[OK]
Example
Function key (orange, 3x), relevant function is shown on
the display
[▲]Increase value, select parameter
[▼]Decrease value, select parameter
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4 Product description
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Button Functions
[esc] Back, cancel print process
[] Switch display light on/off
[] Transmit data to the Testo protocol printer.
4.1.3. Display
1 Measurement type (an arrow marks the measurement type that
is activated):
Icon Measurement
Flue gas (icon visible when the instrument is
switched off)
Ambient CO (icon visible when the instrument is
switched off)
Draught (icon visible when the instrument is switched
off)
Differential pressure (icon visible when the
instrument is switched off)
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4 Product description
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2 Status:
Icon Meaning
Measuring gas pump (icon visible when the
instrument is switched off)
The inner segments light up alternately when the
measuring gas pump is running.
Error
Flashes when an error occurs, an error code is also
displayed.
Print
Lights up during data transmission to the report
printer
change to next measurement type
Fuel type / instrument fuel number
Depending on the set fuel, one of the icons (solid
fuel, oil, gas) and the associated fuel number lights
up.
, , , Battery capacity.
Indication of the remaining capacity of the
rechargeable battery by fill level of the battery icon:
• 3 segments 75-100%
• 2 segments 50-75%
• 1 segment 25-50%
• no segment <25%
3 Reading display line 1
See Country versions, page 15.
4 Reading display line 2
See Country versions, page 15.
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4 Product description
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5 Measurement function key assignment:
Icon Possible assignment
Left function key:
Start print process
Select measurement type
OK
Start
Stop
Middle function key:
Confirm input
Start measurement
Stop measurement
Set

Right function key:
Open configuration menu
Switch to the next parameter:
4.1.4. Connections
1 Charging socket for mains unit (Micro USB)
2 Cable to the flue gas probe
3 Gas outlet
4.1.5. Condensate outlet/interface
1 Infrared interface
2 Condensate outlet
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4 Product description
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4.1.6. Rear view
1 Attachment for carrying strap
2 Condensate trap
3 Magnetic holder
4 Gas outlet
5 Magnetic holder
CAUTION
Damage to other equipment caused by strong magnets!
>Keep a safe distance from products which could be damaged
by magnets (e.g. monitors, computers, pacemakers, credit
cards).
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4 Product description
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4.2. Flue gas probe
1 Thermocouple
2 Probe shaft
3 Probe handle
4 Connecting cable
5 Removable filter chamber with window, particle filter, and
sealing plug for differential pressure measurement
4.3. Country versions
The instrument can be configured for four area versions. Country-
specific calculation formulas, associated measurement parameters
and fuels are activated with this setting. Similarly, the setting
influences the date and time format. The area version is set in the
instrument configuration menu / commissioning, see Instrument
configuration menu / commissioning, page 19.
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4 Product description
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Country
version
(ArEA )
Countries
(recommend
ation)
Parameters Fuels
1 USA, HU, IN,
KR
Line 1:
O2, T, CO ,
P1, P2, uCO
Line 2:
CO, Eff, T,
EXA, CO2
nAt GAS – Natural gas
ProP GAS – Propane
FUEL OIL2 – Fuel oil 2
Bioh 5 – Biomass 5%
Uood 20 – Wood 20%
2 GB, RU, IT,
CZ, DK, AU,
JP, CN
Line 1:
rat, O2, T,
P1, CO ,
P2, uCO
Line 2:
CO2, CO,
EXA, Eff.net,
Eff.gross,
T, O2
nAt GAS – Natural gas
LPG GAS – LPG
ProP GAS – Propane
But GAS – Butane
LI OIL – EL fuel oil
CEro SEnE – Kerosene
HE OIL – Heavy fuel oil
Uood PELL - Wood
pellets
3 NL, SE, TR,
RO
Line 1:
O2, P1, T, GI,
uCO, P2
Line 2:
CO, CO2,
T, Eff, qA,
Lamda, CO
nAt Hb – Natural gas Hb
nAt Ho – Natural gas Ho
ProP Hb – Propane Hb
ProP Ho – Propane Ho
but Ho – Butane Ho
LPG Ho – LPG Ho
LI OIL – EL fuel oil
Uood PELL – Wood
pellets
4 DE, AT, CH,
FR, ES, BE,
PL, PT, AR,
BR
Line 1:
T, CO, uCO,
T, O2, P1,
P2, CO
Line 2:
O2, qA, CO2,
Eff, Lambda,
T, T
nAt GAS - Natural gas
ProP GAS - Propane
but GAS - Butane
CoO GAS - Coke oven
gas
Toun GAS - Town gas
LI OIL - EL fuel oil
HE OIL - Heavy fuel oil
Uood 15 - Wood 15%
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4 Product description
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4.4. Reading display
Display Measurement parameter
T Ambient temperature
T Flue gas temperature
CO Carbon monoxide
O2 Oxygen
CO Ambient carbon monoxide
qA Flue gas loss without the latent heat of
condensation
Eff.net Net efficiency (without the latent heat of
condensation)
Eff.gross Gross efficiency (with the latent heat of
condensation)
Eff Efficiency
λAir ratio
P2 Pressure
CO2 Carbon dioxide
P1 Flue draught
uCO Carbon monoxide undiluted
rat Ratio
EXA Air Excess air
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5 Using the product
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5Using the product
5.1. Power Supply/ rechargeable battery
The rechargeable battery is permanently installed and can
only be changed by a Testo service center.
The measuring instrument is supplied with a partially
charged rechargeable battery.
> Charge the rechargeable battery fully before using the
measuring instrument.
5.1.1. Charging the rechargeable battery
The rechargeable battery can only be charged at an ambient
temperature of ±0 to +35°C (±32 to + 95°F). If the battery has been
discharged completely, the charging time at room temperature is
approx. 5-6 hrs.
Charging in the measuring instrument
> Connect the plug of the power supply to the power supply
socket on the measuring instrument.
- The charging process will start. The charge status will be shown
on the display. The charging process will stop automatically
when the battery is fully charged.
Battery care
> Do not fully deplete the rechargeable battery.
> Only store instrument with battery charged and at low
temperatures, but not below 0°C (32°F) (best storage conditions
with a charge level of 50-75% = 2 segments, at an ambient
temperature of 10-20°C (50-68°F), recharge completely before
use).
> The rechargeable battery life depends on the storage, operating
and ambient conditions. The available useful life of the
rechargeable battery reduces with frequent use. If the useful life
is significantly shortened, the rechargeable battery should be
replaced.
5.1.2. AC operation
1. Connect the plug of the power supply to the power socket on
the measuring instrument.
2. Connect the power supply plug into a AC wall plug.
- The measuring instrument is powered by the power supply.
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5 Using the product
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- If the measuring instrument is switched off, the charging
process starts automatically. Switching the measuring
instrument on has the effect of stopping the battery charging
and the measuring instrument is then powered via the AC
power unit.
5.2. Performing settings
The instrument has two different configuration menus. The menu
that is opened depends on the instrument status.
5.2.1. Instrument configuration menu / commissioning
When the instrument is switched on initially, the configuration menu
is opened automatically.
Following initial commissioning, the configuration menu can also be
opened again by pressing the right function key [set] during the
instrument's initialization phase (a duration of approx. 4 seconds).
The values for country version, measuring units, time and date can
be set.
Making settings
1. Switch the instrument on: Hold down [], until all segments
are shown on the display.
2. Open instrument configuration menu: Press right function key
[set] during the initialization phase.
3. Configure settings:
Use [esc] to revert to the previous parameter at any
time.
Display /
parameter
Explanation
ArEA
(country
version)
Selecting the country version activates different
calculation formulas and associated
measurement parameters, see Country
versions, page 15.
> Select country version code: [▲] and [▼].
> Switch to the next parameter: [OK].
Unit of
pressure
> Select the unit: [▲] and [▼].
> Switch to the next parameter: [OK].
Unit of
temperature
> Select the unit: [▲] and [▼].
> Switch to the next parameter: [OK].
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Display /
parameter
Explanation
Setting the
time
> Set values: [▲] and [▼].
> Switch selection between hour, minute
(tens) and minute (single units): [].
> Switch to the next parameter: [OK].
Setting the
date
> Set values: [▲] and [▼].
> Switch selection between year (tens), year
(single units), month, day (tens) and day
(single units): [].
> Exit the configuration menu: [OK].
5.2.2. Measurements configuration menu
This configuration menu enables you to make important settings
relating to a measurement. Fuels and measuring units can be set.
Press right function key ([set]) after the instrument's
initialisation phase.
1. Switch the instrument on: Hold down [], until all segments are
shown on the display.
2. Open Measurements configuration menu: Press right function
key ([set]).
3. Make settings:
Use [esc] to revert to the previous parameter at any
time.
Display /
parameter
Explanation
Fuel Selecting the country version automatically
activates different calculation formulas and
measurement parameters, see Country
versions, page 15.
> Select the fuel: [▲] and [▼].
> Switch to the next parameter: [].
> Exit the configuration menu: [OK].
Unit of
pressure
> Select the unit: [▲] and [▼].
> Switch to the next parameter: [OK].
Unit of
temperature
> Select the unit: [▲] and [▼].
> Exit the configuration menu: [OK].
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5 Using the product
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5.3. Measuring
5.3.1. Preparing for measurement
5.3.1.1. Zeroing phases
Gas sensors
If flue gas measurement ( ) or ambient CO measurement ( ) is
configured, the gas sensors are zeroed when the instrument is
switched on (zeroing phase).
The flue gas probe must be in clean ambient air during the
zeroing phase!
Pressure sensor
If draft measurement ( ) or pressure measurement ( ) is
configured, the pressure sensor is zeroed when the instrument is
switched on (zeroing phase).
Measuring the combustion air temperature
During the zeroing phase, the temperature is measured via the
thermocouple of the flue gas probe. This temperature is saved by
the instrument once the zeroing phase has been completed. All
subsequent parameters are calculated using this value. Please,
ensure that the flue gas probe is near the intake duct of the burner
during the zeroing phase to save the proper temperature.
5.3.1.2. Using the flue gas probe
Checking the thermocouple
The thermocouple of the flue gas probe must not contact the probe
cage.
> Check before use. Bend the thermocouple back if necessary.
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