Textron Greenlee HK12ID User manual

INSTRUCTION MANUAL
HK12ID
Dieless Crimping Tool
52021716 REV 4 © 2016 Greenlee Textron Inc. 7/16
Español............... 11
Français.............. 21
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
Description
The HK12ID Hydraulic Crimping Tool is a hand-held,
self-contained, dieless crimping tool intended to crimp
aluminum and copper connectors onto electrical cable.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tool:
HK12ID Dieless Crimping Tool
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge at www.greenlee.com.
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
Blackburn is a registered trademark of Thomas & Betts.
KEEP THIS MANUAL
Table of Contents
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information .....................................3–4
Identication.................................................................. 5
Specications................................................................ 5
Operation....................................................................6–7
Preparation ................................................................ 6
Crimping .................................................................6–7
cUL and UL Classied Crimps................................... 7
Connector Table......................................................... 7
Maintenance...............................................................8–9
Schedule.................................................................... 8
Periodic Pressure Relief Valve Check.....................8–9
Verify Crimping Distance ........................................... 9
Español...................................................................11–19
Français..................................................................21–29
Illustration and Parts List........................................30–31

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for pre-
venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning could
result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When using
this unit on or near energized electri-
cal lines, use proper personal protec-
tive equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Skin injection hazard:
• Do not use hands to check for
leaks.
• Depressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
skin, causing serious injury, gangrene,
or death. If you are injured by escap-
ing oil, seek medical attention
immediately.

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
IMPORTANT SAFETY INFORMATION
Pinch points:
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
An incomplete crimp can cause a re.
• Use proper connector and cable combinations.
Improper combinations can result in an incomplete
crimp.
• The handle load will drop suddenly to indicate a
completed crimp. If the handle load does not drop
suddenly, the crimp is not complete.
Failure to observe these warnings could result in
severe injury or death.
Inspect tool before use. Replace any worn or
damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
• This tool is intended for two-handed operation.
Maintain a rm grip on both handles during
operation. Using this tool in any other manner can
result in injury or property damage.
• Do not operate the tool without a connector in
place. Damage to the ram or crimping tool head
can result.
• Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
Failure to observe these precautions may result in
injury and property damage.
Note: Keep all decals clean and legible, and replace
when necessary.

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
Identification
2
1 6
5
4
3
Specifications
Crimping Tool
Length ............................................................................................656.8 mm (25.9")
Height..................................................................................................150 mm (5.9")
Mass/Weight ......................................................................................6.9 kg (15.2 lb)
Crimping Capacities
Crimping Range
Aluminum............................................................................ 6 AWG to 1000 kcmil
Copper................................................................................ 4 AWG to 1000 kcmil
HK12ID
1. Indenter
2. Crimping Head
3. Latch (for opening head)
4. Handle
5. Handle with Reservoir
6. Serial Number (located on
main body beneath rubber cover)

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
6
Operation
Inspect tool before use. Replace any worn or
damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
Electric shock hazard:
This tool is not insulated. When using
this unit on or near energized electri-
cal lines, use proper personal protec-
tive equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Skin injection hazard:
• Do not use hands to check for
leaks.
• Depressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
skin, causing serious injury, gangrene,
or death. If you are injured by escap-
ing oil, seek medical attention
immediately.
Pinch points:
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
An incomplete crimp can cause a re.
• Use proper connector and cable combinations.
Improper combinations can result in an incomplete
crimp.
• The handle load will drop suddenly to indicate a
completed crimp. If the handle load does not drop
suddenly, the crimp is not complete.
Failure to observe these warnings could result in
severe injury or death.
For a cUL or UL classied crimp, refer to the
Connector Table in this instruction manual.
Preparation
1. Select a proper size and type of connector to
correspond with the wire or cable.
2. Strip the cable to an appropriate length. Follow the
connector manufacturer’s instructions.
Note: Apply an oxide inhibitor, if required.
Refer to the connector manufacturer’s instructions.
Crimping
1. Insert the cable fully into the connector.
2. Place the connector into the V of the crimping head,
as shown below.
Connector
3. If open, close the crimping head. Make sure the
head and latch are fully engaged.

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
7
Operation (cont’d)
Crimping (cont’d)
4. For a UL or cUL classied crimp, complete the
number of crimps specied in the Connector Table
below.
5. For a single crimp, position the connector so the
crimp will be located at the center of the barrel.
For a double crimp, position the connector so two
crimps will be evenly spaced between the connec-
tor marks.
6. Pump the handle to advance the indenter. Continue
to pump the handle until the pressure relief valve
activates.
Note: Pressure relief is indicated by an audible
“pop”. The handle load will also drop suddenly to
indicate a complete crimp.
7. Retract the indenter by twisting the pump handle
clockwise in the open position and closing the
handle to activate the release valve. Continue to
hold the pump handle closed to completely retract
the indenter.
8. Lift the latch to open the crimping head and remove
the connector.
9. After completing the last crimp on an aluminum
connector, wipe off the excess oxide inhibitor.
Note: if it is necessary to retract the indenter before a
crimp cycle is complete, raise the pump handle, twist
clockwise, and close the handle to activate the release
valve and retract the indenter.
cUL and UL Classified Crimps
Crimps made with the Greenlee HK12ID Dieless Crimping Tool are cUL and UL classied on standard
concentric, compressed, or compact stranded copper and aluminum cable with the connectors listed
here. Refer to the Connector Table for the brand names and model numbers of appropriate connectors
and the number of crimps required.
Connector Table
Copper Connector Type Anderson Blackburn®Burndy ILSCO Panduit T & B Penn-
Union Tyco (AMP)
Copper Splices VHSS
VHS
CSP
CU
YS-L
YS
CT
CTL
SCSS
SCS
SCL, SCH
54506 to 54528
54806 to 54828
BCU
BBCU —
Copper Lugs VHCS
VHCL
CTL
CTL-L
LCN
YA, YA-L, YA-2L
YA-2LN, YA-2N
YA-L-TC, YA-L-2TC
YA-2TC, YAZ
YAZ-2N, YAZ-2TC
CLN, CLW, CSW
CRA, CRB, CRC
CRA-L, CRB-L
CRA-2L
CRB-2L
CRC-2L
LCAS
LCA
LCB
LCD, LCC
LCAN
54106 to 54128
54206 to 54228
54906BE to 54928BE
54854BE to 54882BE
BLU
BBLU
1099898-2 to
1-1099898-5,
1099899-2 to
1-1099899-9,
1099939-1 to
1-1099939-5
Number of
Crimps*
Copper Cable Size:
4 AWG to 1000 kcmil 1 1 1 1 1 1 1 1
Aluminum Connector Type Anderson Blackburn®Burndy ILSCO Panduit T & B Penn-
Union
Dual-Rated Aluminum Splices VACS ASP YS-A AS, ASN SA 60507 to 60584 PIK
BCUA
Dual-Rated Aluminum Lugs VACL ATL YA-A
YA-A-TN
ACL, ACN
2ACL, 2ACN
ALNS, ALNN
ALND
LAA
LAB
60106 to 60184
60230 to 60284 BLUA
Number of
Crimps*
Cable Size: 6 AWG to 500 kcmil 1 1 1 1 1 1 1
Cable Size: 600 kcmil to 800 kcmil 2 1 1 1 2 1 1
Cable Size: 1000 kcmil 2 2 2 2 2 2 2
* When crimping with the HK12ID crimping tool, use the number of crimps listed in this table
instead of the number provided with the connector.

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
8
Maintenance
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Schedule
Each Operating Day
Before use:
1. Inspect indenter and head for wear or damage such
as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is
detected, return the tool to a Greenlee Authorized
Service Center for inspection.
Skin injection hazard:
• Do not use hands to check for
leaks.
• Depressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
skin, causing serious injury, gangrene,
or death. If you are injured by escap-
ing oil, seek medical attention
immediately.
After use:
1. Wipe all tool surfaces clean with a damp cloth and
mild detergent.
2. Place tool in the carrying case. Store in a cool, dry
place.
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
3. Oil the pin joints and metal surfaces that slide.
Annually or After 10,000 Cycles
1. Change the hydraulic oil.
2. Return the tool to a Greenlee Authorized Service
Center for inspection.
Periodic Pressure Relief Valve Check
Pinch points:
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
The crimping tool’s relief valve may require occasional
adjustment. To determine whether this adjustment is
necessary, periodically test the crimping tool with a
Greenlee 50013408 test meter, 50065750 sensor,
and 52024054 adapter (purchased separately).
1. Install the Greenlee 50065750 sensor into the
52024054 adapter, as shown below.
52024054
Adapter
50065750
Sensor

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
9
Maintenance (cont’d)
Periodic Pressure Relief Valve Check
(cont’d)
2. Lift the latch to open the crimping head and install
the adapter between the indenter and crimp head.
Position the round end of the adapter against the
indenter and close the crimp head against the
V-surfaces on the adapter, as shown below.
Check that the head and latch are fully engaged.
3. Connect the sensor cable to the test meter and cali-
brate the sensor per operating instructions provided
with the 50013408 test meter.
4. Pump the handle to advance the indenter until the
pressure relief valve activates. The display on the
test meter should show a force of 107.8 to 110.8 kN
(24,250 to 24,925 lb). If the force reading is outside
this range, send the crimping tool to an authorized
service center for adjustment.
Relief valve adjustments must be done by an autho-
rized service center.
Verify Crimping Distance
The crimping distance on this tool is set at the factory
to a precise dimension to insure a certied crimp. The
crimping distance may require resetting if the indenter,
crimping head, or other components are replaced on
the tool. Follow the procedure below to verify and reset
the crimping distance.
1. Close the crimping head and check that latch and
head are fully engaged.
2. Pump the handle to advance the indenter. Continue
to pump the handle until the indenter is a full stroke
and the handle force is noticeably greater.
3. Measure the distance between the bottom of the
indenter and the head as shown below. The dis-
tance should measure 4.953 mm to 5.207 mm
(0.195" to 0.205"). If the distance is outside this
range, rermove the set screw (72) and indenter (40).
• To increase distance, remove a spacer (41, 42).
• To decrease distance, add a spacer (41, 42).
5.207 mm (0.205")
4.953 mm (0.195")
4. Install the indenter (40) and secure set screw (72).

HK12ID Dieless Crimping Tool
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
10