TGS WP-EWG-040U User manual

EMERGENCY INVERTER
WP-EWG-040U | for LED High Bay Lights
BC
Self
Diagnostic
General Description
EWG 40W, listed for field and factory
installation, provides constant power
output to the load during emergency
mode operation. They maintain
illumination in the emergency mode for a
minimum of 90 minutes. It is an ideal
emergency solution for UFO LED
highbay lights.
Features and Benefits
• LiFePO4 safety batteries
• Link to the input of LED drivers
• High PF even during charging
• Safety rope prevent from dropping while
installation
• Remoted test by handhold controller
• Self-diagnostic every month and year
• RoHS compliant
• 5 years warranty
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• Constant power output
• Universal input range
• Integrated junction box design
• Field and factory installation
• IP65 for dry, damp and wet location
• 40W & 90mins durable emergency
operating time
• Surge L-N:3KV; L&N-PE:3KV
• Protection: Over-Voltage ,Short-Circuit,
Over-Load, Open-Circuit

Ordering Information
Model
Output Voltage
Related Output Power
Battery Capacity
Emergency Time
WP-EWG-040U
120-200 Vdc
40 W
96 WH
90 mins
Input
Characteristics
Parameter
Min.
Typical
Max.
Remarks
Rated Input Voltage (Vac)
120
--
277
Input Voltage Range (Vac)
90
--
305
Input Frequency Range (Hz)
47
50/60
63
Max. Input Current（A）
--
--
0.2
120Vac, charging
Max. Input Power（W）
--
--
15
120Vac, charging
Input Surge Current（A）
--
--
10
277Vac/60Hz, cold start
Standby Power (W)
--
--
0.8
277Vac/60Hz, charged
Power Factor
0.9
--
--
Vin=120Vac/60Hz (charging)
THD
--
15%
20%
Vin=120-277Vac/60Hz
(charging)
Max. Load(W)
--
--
300
Min. dim power have to lower
than 36W
Output
Characteristics
Parameter
Min.
Typical
Max.
Remarks
No Load Output Voltage (Vac)
--
--
250
Emergency Output Power (W)
36
--
40
Constant power output
Instantaneous Output Power (W)
--
--
100
Emergency, cold start peak
output, last time 10 seconds
Power-up Time (S)
--
--
0.5
120Vac, charging
Response Time (S)
--
--
5
Switch from mains supply cuts
to Emergency output
Emergency Duration Time
90
--
--
Output Voltage (V)
120
--
200
approximate value, varies with
the battery voltage
Max. Load Current (mA)
--
--
350
Determined by the LED load,
load current=output power/
output voltage
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Battery
Characteristics
Name
Parameter
Battery Type
LiFePO4
Battery Capacity
6000mAh/16V 96WH
Charging Time (H)
24 Hours
Max. Charging Interval (M)
12 Months
Environment Characteristics
Parameter
Min.
Typical
Max.
Remarks
Work Temperature (℃)
10
--
50
Discharge time >=90mins
-10
--
50
Still working, but discharge
time may be <90mins
Work Humidity (RH)
10%
--
90%
Storage Temperature (℃)
-20
--
65
Storage Humidity (RH)
5%
--
95%
Altitude (m)
-50
--
3000
Cooling Method
--
--
--
Air natural cooling
Protection Characteristics
Parameter
Status
Min.
Typica
l
Max.
Remarks
Over-Voltage Protection (V)
●
--
--
250
Short-Circuit Protection (mA)
●
--
--
--
Power Off
Open-Circuit Protection (mA)
●
--
--
--
Abnormal Indicator Light
Over-Load Protection （W）
●
--
--
45
Power Off
Over-Temperature Protection (℃)
x
x
x
x
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Other Characteristics
Parameter
Min.
Typical
Max.
Condition
Lifetime (H)
50000
--
--
MTBF (H)
--
200000
--
277Vac, Ta 25℃
(MIL-HDBK-217F)
Max. Installation Height (m)
--
--
11
Weight (g)
3550
3700
3850
Dimension (Inch)
L4.92*W4.92*H11.22
Excluding the ring and hook
Remarks:
If not specified, all the above parameters are measured in the full load state of the product at Ta 25℃
Safety Regulation
Certificate Approval
Marks Standard ValidRemarks
UL UL924North America
cUL CAN/CSA-C22.2 NO. 141Canada
BC BC CEC Title 20 California
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Electromagnetic Compatibility
EMI/EMS Items
Standards
Judgement Basis
Conduction CE
FCC Part 15
Class B
Radiation RE
FCC Part 15
Class B
Harmonic Wave
IEC/EN 61000-3-2
Class C
Surge
UL924
L-N :3KV/2Ω，L&N-PE:3KV/2Ω
Ring-wave
ANSI C62.41
2.5KV/2Ω
Safety Test
Technical Requirements
Condition
Voltage
Withstand
Input-Ground
1500Vac/5mA/60S
No breakdown, no flashover
Output-Ground
1500Vac/5mA/60S
No breakdown, no flashover
Insulation Resistance
≥100Mohm
Input-Ground, Test Voltage 500Vdc
Leak Current
≤0.75mA
277Vac
Ground Resistance
≤0.1Ω
25A/1min
Remarks:
1. The power supply is considered as a component to be used in combination with the terminal equipment.
Because EMC is affected by the whole device, the terminal equipment manufacturer shall confirm EMC
with the whole device.
2. During the voltage test, please short circuit the L-N, the positive and negative of output line, and the
positive and negative of dimming line
Safety Test Projects
Characteristic Curve
Peak Current (Ipk)
Time(t)
Time(T) 50% peak current (Ipk)
10% peak current (Ipk)
Input
Voltage
Ipk
Peak Current
T
(@10% Ipk)
T
(@50% Ipk)
120Vac
6A
700uS
500uS
277Vac
10A
400uS
200uS
Input Surge Current
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Structure
GND UL1015 18AWG Green 152mm
INPUTOUTPUT
AC-N UL1015 18AWG White 152mm
AC-L Un-Switch UL1015 18AWG Black 152mm
AC-NAC-L Output
AC-L Wall-Switch UL1015 18AWG White in Black 152mm
AC-L Un-SwitchAC-N Output
LED AC-L Output UL1015 18AWG Blown 152mm
AC-L Wall DIMMING
Emergency
SwitchDIM -InputAC-N Output UL1015 18AWG Blue 152mm
DriverDIM +InputDIM+ InputUL1015 18AWG Purple 152mm
GNDDIM +Output
DIM -OutputDIM- Input UL1015 18AWG Grey 152mm
DIM+ Output UL1015 18AWG Red 152mm
DIM- Output UL1015 18AWG Yellow 152mm
Name CodeSpec.
Length L 4.92 Inch
Width W 4.92 Inch
Height H 11.22 Inch
Fixed Hole D1 M12
Fixed Hole D2 G(PF) 1/2
Fixed Hole D3 1.26 Inch
Fixed Hole D4 0.87 Inch
Fixed Hole D5 G(PF) 1/4
Fixed Hole D6 6#-32*1/4
Fixed Hole D7 1.26 Inch
Fixed Hole D8 NPT 1/2
Fixed Hole D9 1.57 Inch
Fixed Hole D10NPT 3/4
Fixed Hole D116#-32* 5/8
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Indicator
Parameter
Remarks
Green Normal On
Normal
Light Off
Abnormal, check if battery voltage is too low ,
short circuit in LED luminaire
Green Flash (1s on, 1s off, cycling)
Abnormal, faulty battery connection
Green Flash (0.5s on, 5s off, cycling)
Normal, Working in Emergency Mode
Green Slow Flash (5s on, 5s off, cycling)
Abnormal, check if self-diagnostic discharging
time <90mins, or Open-circuit, Over-load in
LED Luminaire
Green Flash (1s on, 1s off, 5 times)
Close self-diagnostic test system
Green Flash (1s on, 1s off, 3 times)
Start self-diagnostic test stystem
•Manual Diagnostic System
In the normal Charging Mode, after charged for 12 hours or fully charged, press the test button >3S and
hold it, to start the Manual Diagnostic Mode, and then release the button to exit the Manual Diagnostic
System, it will get back to normal Charging Mode.
•Close / Start Self-diagnostic System
In the normal Charging Mode, press the button twice within two seconds, then press and hold the button
2-5S, then release and press the button again twice in succession, the indicator light will be on and off
for 5 times (1S interval), that means the Self-diagnostic System have been closed successfully. Repeat
this operation, and the indicator light will be on and off for 3 times (1S interval), Self-diagnostic System
have been started (factory defaults Self-diagnostic System Start).
•Enter Sleep Mode
Under Emergency Mode, pressed the test button>3s, it will enter Sleep Mode( For storage and
shipment). after connecting to mains supply, it will be reactivated.
•Reset
Under abnormal status, press and hold the test button >5s, power off, and re-connect to mains supply,
the Self-diagnostic System will be reset.
•Monthly Self-diagnostic
Every 30 days, it will switch to Self-diagnostic mode automatically, and working under emergency mode
30S.
•Yearly Self-Diagnostic
Every 360 days, it will switch to Self-diagnostic mode automatically, and working under emergency
mode until .
Diagnostic System
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Wiring Diagram
Installation Guideline
Purple(Dimmer +)
Grey(Dimmer -)
White(Common)
Black/White
Black(Un-Switch Hot)
Wall Switch
Green(Earth)
Red
Yellow
Blue
Brown
DIM+
DIM-
Driver N
Driver L
LED+
LED-
Indicator & Test Switch
Dimmer
OR
Sensor
WP-EWG-040U
LED Driver
①Hanging ring bolt
②Thread mounted hole
③AC input wire protective tube
④Dimming wire protective tube
⑤Integrated junction box cover
⑥Safety rope
⑦LED Driver dimming wire
⑧LED Driver input wire
⑨Thread mounted hole
⑩Hanging hook bolt
⑪LED Driver of UFO highbay light
⑥
Attentions
Please use waterproof connectors in position
③and ④ for application in damp location
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•Step One – Power Off
disconnect the power connection of the UFO lamp
•Step Two - Install LED Emergency Driver
1. Take the LED emergency driver from packaging box, open the integrated junction box cover ⑤,
unscrew the waterproof plugs, and install them into position ⑦ and ⑧. Take off the waterproof plugs(③
④) from NPT1/2 hole or NPT3/4 hole accordingly.
2. Screw the hang ring bolt ① into thread thread mounted hole ②
3. Screw the hang hook bolt ⑩ into thread thread mounted hole ⑨, and locked with stop bolt.
4. Install the safety rope ⑥
5. Connect AC input wire through ③, screw the protective tube
6. Connect dimming wire through ④, screw the protective tube
7. Connect input wire of LED driver through ⑧, tight the waterproof plug
8. Connect the LED Driver dimming wire through ⑦, tight the waterproof plug
9. Connect all the wires according to the wiring diagram
10. Cover the junction box and complete the installation
•Step Three
Turn on the mains supply to power the LED Emergency driver. After 1 hour charging, make a diagnostic
test. After 24 hours charging, make a complete discharge diagnostic test.
Remote Controller
Dimension(Inch)
L : 5.79
L1 : 5.35
W: 0.17
• Diagnosis
In the normal Charging Mode, after charged for 12
hours or fully charged, dial the switch on the
side(towards the antenna),pull out the antenna,
press the button ON, then it will enter Manual
Diagnostic Mode. Press OFF to exit.
• Controller Battery
6F22 9V aneroid battery or same specification
rechargeable battery
• Remoted control distance
No more than 20 meters, the received signal will be
better by pulling out the antenna.
Installation Guideline
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Light Output Calculation
To ensure sufficient light output in the end application, please estimate by doing the
following:
a. Check the light efficacy(lm/w) of LED luminaire, which is provided by the luminaire manufacturer or
test it directly, or check the test data from 3rd party test laboratory like UL, ETL etc., or visit 3rd party
public database(such as Design Lights Consortium, www.designlights.org etc.). or other comparable
means.
b. Lumens can be calculated by multiplying the output power of the battery backup emergency inverter
by the light efficacy of the LED luminaire. In many cases, the actual lumen output in emergency mode
will be greater than this calculation gives, however, it will provide a good reference for the lighting
design.
c. Using the results of this calculation and industry standard lighting design tools, the expected
illuminance in the curve can be calculated.
Lumens In Emergency Mode = Lumens per Watt of Fixture * Output Power of Chosen Product
____________________(Lumens) = __________________(lm/W) * 40(W)
Fuse Replacement
• Fuse specifications
Time Lag Axial fuse(Glass Body or Ceramic Body)
Φ5 * 20mm, 10A/300V
• Purpose
To ensure the safety of products, the blown fuse
must be connected to the UFO lamp fire wire
(normal lighting switch control wire, black-into-white
wire)If short circuit happen on luminaires, or short-
circuiting during wiring accidently, that may damage
the fuse. Only operators with relevant permits can
open the fuse holder and replace it with same
specification fuse.
• Operation method
Turn counterclockwise, open the fuse installation
box, take out the bad fuse, replace it with a new one,
and then turn clockwise to tighten
Open: Counterclockwise
Close: clockwise
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Packaging
Accessories
#
Name
Referred
Photo
Quantit
y
Remarks
1
M12 Hanging Ring Bolt
1
2
M12 Hanging Hook Bolt
1
3
CM-221-2P Terminals
8
4
CM-221-3P Terminals
3
5
6#-32*1/4 Screws
1
6
6#-32*5/8 Screws
2
7
G(PF) ¼ Cable Grand Cord Grip
1
8
G(PF) ½ Cable Grand Cord Grip
1
9
Installation Manual Book
--
1
10
Stainless Steel Safety Rope
1
For optional
11
Remote Controller
1
For optional
12
6F22 9V Battery
--
1
For optional
Name
Parameter
Net Weight of
Singe Product
8.16 LB
Carton Size
L14.57*W7.48*H13.38 Inch
Qty./Ctn
2 PCS
N.W./G.W of carton
16.31 /18.08 LB
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• It is recommended that the LED driver output should be directly connected to the LED light source, and
it is not appropriate to install other control devices between the output and the LED light source.
• If the product packaging is damaged, please confirm whether the product appearance is complete, and
cracks on the external structure of the product is not allowed.
• When the dimming function is useless, it is recommended to seal the dimming connector with an
insulating sleeve, to avoid the signal interfering the dimming line, and cause damage on the power
supply.
• This datasheet will be subject to change without notice
Shipment
Storage
RoHS
ATTENTIONS
•It is suitable for transportation by car, boat and airplane.
•During transportation, it should be sheltered, sun-proof, and civilized loading and unloading
• Product storage should comply with GB 3873-83.
•If storage period >1 year, products should be re-examined
• Products comply tothe European Standard 2011//65/EC
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IMPORTANT SAFE GUARDS
When using electrical equipment and this lighting device basic
safety precaution should be followed at all times including but
not limited to the following:
PLEASE READ CAREFULLY AND FOLLOW ALL INSTRUCTIONS
FOR YOUR OWN SAFETY
WARNING: AC power must be off before proceeding with assembly or installation of emergency driver.
IMPORTANT: For use with non-dimming LED fixtures up to 40W. For use with LED fixtures（MAX 300W）
that utilize 0-10V dimming that are above 40W, but this inverter will be limited to 40W(Including driver).
IMPORTANT: An un-switched AC power source of 100Vac to 277Vac is required.
CAUTION: Make sure all electrical connections conform to the National Electrical Code and all
applicable local regulations.
CAUTION: Do not let power supply cords touch hot surfaces.
CAUTION: Do not mount near gas or electric heaters.
CAUTION: Use with grounded, UL Listed, dry or damp or wet location rated fixtures.
CAUTION: The equipment is intended for ordinary location and for permanent installation into one or
more Listed emergency luminaires.
CAUTION: Battery is rechargeable LiFePO4 type and must be recycled or disposed of properly. Do not
use this emergency driver with accessory equipment other than recommended by manufacturer; failure
to follow this may cause an unsafe condition. Servicing should only be performed by qualified service
personnel. Do not use this emergency driver for other than intended use. Not suitable for high-risk task
area lighting. Equipment should be mounted in locations and at heights where it will not readily be
subjected to tampering by unauthorized personnel.
IMPORTANT: Indicator (LED light) illuminated indicates battery in charge mode when AC power is
applied. It is recommended and required by applicable code to test emergency ballast to ensure proper
function of the system; push the test switch every thirty (30) days to ensure the emergency driver is
functioning by illuminating the light source. Conduct a ninety (90) minutes discharge test one (1) time per
year; LED light source should be illuminated for a minimum of ninety (90) minutes .
TESTING SYSTEM: The emergency battery requires a charge minimum of one (1) hour before testing
the circuit. A full charge requires twenty four (24hours)
SAVE THESE INSTRUCTIONS
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