Lumag BT800 User manual

Distribution Limited
Power Float
Operator’s Manual
BT800 / BT900
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Distribution Limited
Lumag Servicing and Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Vibraon Oil Check Level X
Oil Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Check X
Inspect Clutch Check/Adjust X (2)
Drive Belt Check/Adjust X
Replace X (2)
All Other Moving
Parts & Cables
Lubricate X X (2)
Engine Oil 600ml Lumag Engine 1
Gearbox Oil 100-150ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more
often in dusty areas & 4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every
indicated month or operating hour interval, whichever comes first, in accordance with
the below Schedules. Please note that failure to service your machine on schedule or use
genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

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1. General
1.1 Information about the instruction manual
1.2 Limitation of Liability
1.3 Copyright protection
2. Intended Use
3. delivery
4. Technical specifications
5. technical description
6. environment
7. security
7.1 warnings
7.2 Operating safety
7.3 Safe handling m. Supplies / Refueling
7.4 Service security
7.5 Electrical System
7.6 Safety instructions for trowels
7.7 Residual hazards and protective measures
7.8 In an emergency
7.9 Explanation of symbols
8. machinery transport
8.1 Manually lifting the machine
8.2 Mechanical lifting the machine
8.3 transporting the machine
9. part name
9.1 trowels
9.2 petrol engine
10. Assembly and preparation
10.1 Machine for the first time using
to prepare
10.2 assembly
10.3 guiding handle
10.4 safety lever
10.5 engine
10.6 refueling
11. operation
11.1 commissioning
11.2 starting the engine
11.3 stopping the motor
11.4 position of the operator
11.5 operating
11.6 inclination of the Glättflügel
12. maintenance
12.1 maintenance
Change engine oil 12.2
12.3 Air Filter
12.4 Cleaning the heel cup
5.12 spark plug
12.6 Setting the engine speed
12.7 drive belt
12.8 Lubrication of Betonglätters
Replace / clean 12.9 Glättflügel
13. storage
14. Accessories
15. Troubleshooting
16. Warranty / Guarantee / Customer Service
17. EC declaration of conformity
18 components of the machine
CONTENT

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1.1 INFORMATION MANUAL
These operating instructions contain important information on handling the machine. Requirement for
safe operation is the correct observance of all specified safety and handling instructions. In addition, the
rules governing the application range of the machine local accident prevention regulations and general
safety regulations must be observed.
The operating instructions must be read carefully before the initial start-up! It is part of the product and
must be kept accessible at all times in the immediate vicinity of the machine and for all users. When
passing the machine on to third parties also give to the operating instructions.
The term machine replaces the commercial designation of the object to which these operating
instructions - see cover sheet - applies.
Information on specifications, dimensions and illustrations of the machine as well as changes of safety
standards are subject to further development and are therefore not in any case for the supply binding.
Printing and typographical errors.
1.2 LIMITATION OF LIABILITY
We have tried to give as much information to prevent accidents during the operation, but can not listed
for lack of completeness dangers and danger sources are held accountable.
The manufacturer is not liable for damages due to:
−Failure to follow the operating instructions
−Improper use of the machine
−Improper installation, commissioning, operation and maintenance of the machine
−Operation of the machine mounted with defective safety equipment or incorrectly or not
functional safety and protective equipment
−Failure to observe the instructions in the operating instructions regarding transport, storage,
function, operation, maintenance and care of the machine
−Unauthorized modifications to the machine
−Unauthorized modification of the machine
−Inadequate monitoring of machine parts that are subject to wear
−Improper repairs
−Disaster caused by foreign objects and force majeure
1.3 COPYRIGHT
1. GENERAL

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All documents are protected under copyright law. A transmission and reproduction of documents, even
in extracts and releases the contents are not permitted unless expressly agreed.
The machine is designed exclusively for the purpose described here intended use and tested. All other
activities are prohibited.
−The machine is suitable for smoothing and grinding of concrete and sand cement floors with
different composition.
−However, the machine must not be used for polishing of unsuitable materials such as silt,
sealants or coatings.
−The trowel is designed as a one-man instrument and must therefore only be operated by one
person.
−The machine must not be used in continuous commercial operation.
−The machine may only be used outdoors.
−The machine must not be used in the rain or on to soft concrete.
−Lubrication must always be guaranteed.
−The safety devices must not be removed or bypassed.
Observance of the operating and maintenance instructions and carrying out the maintenance, and
compliance with the maintenance intervals, are intended for use.
The warranty is void if the machine is used in commercial, trade or industrial businesses or for equivalent
purposes. If the machine is for commercial or industrial use or the like, LUMAG assumes no liability.
Any deviation from the intended use beyond and / or other use of the machine can lead to
dangerous situations! LUMAG GmbH will relieve against the consequences of any claims
resulting from failure to comply with these provisions accordingly.
Check the contents of the box / shipping box after unpacking
−completeness
−any transport damage
2. INTENDED USE
3. DELIVERY

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Share with complaints immediately to the dealer or manufacturer. Later complaints will not be accepted.
The machine is sold with smoothing blade. Upon request, are available as options Glättteller (disk), as
stated in item 14, ACCESSORIES.
Package 1
A Frame with rotor protection ring and smoothing blade for BT800 -. O Fig for BT-900.
B Guide bar 2 parts for BT-800 -.. O Figure 1-piece guide linkage for BT-900 - with cable system and
throttle control
C Guide handle with safety lever
D drive belts
E belt guard
F o. Fig. transport rod for BT-900 (BT-800 has a transport handle located on the rotor)
Package2
G gasoline engine

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model
BT-800
BT-900
drive 4-
stroke OHV gasoline engine LONCIN
G200F
capacity
196 cc
rated capacity
4.1 kW * at 3600 1 / min
start system
recoil
fuel Unleaded petrol RON 95
Fuel content 3.6 liters
motor oil SAE 10W-30 or 10W-40
Engine oil capacity ~ 0.6 liters
Rotor diameter 760 mm 910 mm
Amount (Glättflügel) 4 pieces
sheet size
L / 260 mm, B / 150
mm
L / 350 mm, B / 150
mm
blade angle 0 - 15 °
number of revolutions 60-100 1 / min 60-140 1 / min
transmission oil 80W-90 / ~ 100 ml
operating weight 65 kg 79 kg
Sound Leistungsgel LWA 108 dB (A)
Hand-arm vibration not more than 2.5 m / s2
Whole-body vibration not more than 0.8 m / s2
* Actual performance in continuous operation is likely to be lower due to operating limitations and
environmental factors.
The technical specifications applicable at the time of printing and are subject to change without notice.
The machine is driven by a 4-stroke gasoline engine OHV.
The hand-held trowel consists of a frame on which a gasoline engine, a fuel tank, a Gearbox housing
and a guide rod mounted with handle. The Gear is connected to four smothing blades and surrounded
by a protective ring.
4. TECHNICAL SPECIFICATIONS
5. TECHNICAL DESCRIPTION

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operation
The engine puts the four smoothing blades a belt in rotation. The wings or plate sweep along on the
concrete surface to produce a smooth surface. The operator carries out the engine and controls the
speed and direction of the machine with the handle.
The guard ring reduces the risk of cuts.
The throttle lever on the handlebar controls the speed of smoothing blades or from smothing pan.
The safety lever hand grip stops the motor.
Please waste a for recycling, and not disposed of as waste. All tools, hoses and packaging
should be sorted, and to bring to the recycling center on site to ensure proper disposal.
The site must be protected from contamination with expiring supplies. Used or remaining supplies are to
be supplied in accordance with the local regulations for environmental recycling.
Check with your local waste disposal authority options for environmentally-friendly and proper
disposal.
This section of the manual provides a comprehensive overview of all important safety aspects for optimal
protection of the operator as well as for safe and trouble-free operation. Failure to follow the instructions
and safety information provided in this manual can cause considerable danger.
7.1 WARNINGS
6. ENVIRONMENT
7th SECURITY

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Warnings are indicated in this manual by symbols. The notices referring to your personal safety are
highlighted by a warning triangle, notices referring only to property damage have no warning triangle.
The instructions must be followed to prevent accidents, personal injury and property damage.
DANGER!
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or serious injury.
Caution!
Failure to follow these instructions slight to moderate injury.
NOTES
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important text which are marked with the word ATTENTION.
7.2 SAFETY
Familiarize yourself with the machine. Proper training is essential for the safe operation of this
machine. Incorrect operation or operation by untrained persons may be dangerous. Read the
manual of this machine and the engine manual carefully and familiarize yourself with the
location and proper use of the controls familiar. Inexperienced operators should receive
instruction from the staff who are familiar with the machine. Only then they can operate the
machine.
Besides the industrial safety instructions in this manual that apply to the application range of machine
safety, accident prevention and Environmental protection regulations and the road traffic regulations
must be observed.
Operator responsibility
The operator must make the operator's manual available and ensure that the operator has read and
understood the operator. The instruction manual should be handed over to it.
In addition, he must train and inform about the dangers of handling the machine, to staff at regular
intervals.
Furthermore, the operator is responsible for ensuring that the machine is always in perfect condition.

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Responsibility of the operator
Only trained persons are allowed to start, operate and switch off the machine. The operator should be
trained in the correct operation of the machine and be familiar with the necessary safety devices.
Insufficiently informed will endanger themselves and others due to improper use.
First time users should be instructed by the seller to familiarize yourself with the characteristics of the
engine operated machine, the intended use and the necessary safety devices.
Persons who are not familiar with the operating instructions, children, young people under 18
and people with alcohol, drug and medication influence may not operate the machine. Aged 16
and over are allowed to use the machine as part of a training and under the supervision of a
trained person.
Personal protective equipment (PPE)
When working with the machine wear personal protective equipment (PPE) is essential to minimize risk
to the operator.
−Close-fitting work clothes that do not hinder the movement. Its main purpose is to protect against
being caught by moving parts.
−Hearing protection such as hearing protection, capsules, etc. to protect against hearing
damage.
WATCH OUT! Noise can be harmful. If the allowable noise level of 80 dB (A) is
exceeded, a hearing protection must be worn.
−Dust guard to protect against respiratory diseases. Fine dust or particles can be restrained way.
−Safety glasses with side protection To protect the eyes from dust or splinters.
−working gloves made of thick leather to protect against sharp edges, splinters or excessive
vibration. Protective gloves are to wear - if necessary - for example, during installation,
maintenance or cleaning Blades or smothing pan.
−Safety shoes or boots with steel toecaps to protect against rough, sharp-edged surfaces or
falling objects. Safety shoes also ensures a secure footing.
−Helmet to protect the head from falling objects and suspended loads. He can protect them from
injury even in tight situations.
Only use the machine to the above uses, as mentioned in item 2, CORRECT USE
An untrained person may not operate this equipment. The operator of this machine must be familiar with
the risks and dangers associated with the operation.

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Trowels generate poisonous gases when the engine is running. These gases may be odorless and
invisible. Never work in enclosed or poorly ventilated areas with the engine unit. Always provide
adequate ventilation.
Do not touch the engine and muffler when engine is running or shortly after it is turned off. These areas
get hot and may cause burns.
Before starting the machine without belt guards. Open drive belts are a safety hazard and can cause
serious injuries.
Do not operate the machine with unauthorized accessories or attachments.
Never run the machine unattended.
The effectiveness of the controls should not be unduly influenced or lifted.
The machine only operate when all safety devices and guards in place and function properly.
−Safety devices and parts must not be modified or overridden.
−Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the instructions.
The safe state of the machine must be checked before the start of work, in particular the operation of the
throttle lever and safety, motor switch and the integrity of the fuel system. Check screw connections for
tightness and tighten if necessary. Do not operate the machine if damage or defects have been
detected. Damage and defects must be eliminated immediately.
Working with the machine requires great care. Pay attention to the environmental conditions in the
workplace.
−Obstacles in the work and traffic area (Electrical cables, pipes, gas, water and communication
lines and the like.).
−Load-bearing capacity of the soil.
−Necessary protection at the construction site, especially for public transport.
−Needed to secure walls and ceilings.
−Options available in the event of accidents.
care in handling and surrounding area for adequate lighting conditions. The machine never operate in
poor visibility.
The machine never use in the range of depressions in the concrete, which are lower than the lowest ring
on the protection ring.
Only work in good physical condition. Also fatigue leads to carelessness. Particularly close attention is
required at the end of working hours. All work calmly and carefully perform.
The operator is liable to third parties.

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Never work under the influence of alcohol, drugs or medication. Your vision, your reflexes and your
judgment may be impaired.
Always make sure that the machine is stable and not tip during the operation, roll, slip or fall.
Keep hands, feet, loose clothing and body jewelry from moving or rotating machine parts. Long hair may
not be worn open (hair net wear).
Serious injury by pulling or squeezing!
Caution!
Beware of vibrating tools. Smoothing flights can conditionally reverberate through the imbalance.
During this time, do not go too close to the machine. Only when the wing or the plate stand still, the
motor is OFF / OFF is (throttle lever is in idle position) and the spark plug connector has been removed
can be worked on the machine.
Inserting timely work breaks. Vibration or repetitive operations can cause damage to hands and arms.
Individuals with poor circulation problems exposed too often excessive vibration may
experience injury to blood vessels or the nervous system. The following symptoms may occur
from vibrations to fingers, hands or wrists: Numbness, itching, tingling, pain, stabbing
sensation, alteration of skin color or skin. If these symptoms occur, consult a doctor.
However, suitable gloves and taking regular breaks can extend the period of use. Note, however,
that the personal predisposition to poor circulation and / or large gripping forces reduce the
period of use while working.
Other persons, especially children away from work area. Make sure before commissioning that all
people at a safe distance (min. 5 meters safety distance) of the machine are.
Risk of injury from the moving machine or slung materials.
The machine does not operate in damp or wet environment or exposing it to rain.
The machine in highly flammable vegetation and where fire or explosion hazard do not use. In dry fire
extinguisher (fire hazard) provide.
Stop the engine and the fuel valve (if any) close if the machine is not in use.
The machine park so that they do not tilt, fall or slip.
cause the machine so that you protect yourself from crushing between machine and obstacle.

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Be careful when operating the machine in the vicinity of reinforcement / concrete iron, pipes, walls and
edges. If you touch the blades or Smoothing dish there is a risk of injury or damage to the machine. Edit
these sites by hand with a sanding block.
always check the concrete characteristics of the machining surface before starting work.
Store the machine properly when it is not used. Store the cooled machine after operation at a sealed-off,
clean, frost-free, dry place that is inaccessible to children.
Operating the machine at a higher speed than in the "Specifications / Technical Data" recommended can
cause engine damage. High engine speed increases risk of accidents!
7.3 SAFE HANDLING OF OPERATION MATERIAL / TANKEN
Combustion engines always make during operation and fueling a special hazard. Observe the
warning and parallel to the additional safety instructions given in this manual. Failure to do so
could result in serious injury or death.
Caution!
not refuel the engine indoors, garages or enclosed spaces, start or run. The exhaust gases of
the engine contains poisonous carbon monoxide. Staying in a carbon monoxide-containing
environment may lead to unconsciousness and death.
Gasoline is extremely flammable. Keep therefore open flames enough space, you do not spill any fuel
and do not smoke. Recharge your mind. 3 feet away from your workplace where you start the
machine.
forcematerials may contain substances similar to solvents. Avoid skin and eye contact
with mineral products. Wear gloves when refueling.
For refueling is always switch off the engine. not refuel Also, while the engine is still hot. By
overflowing otherwise may cause a fire hazard.
Open the filler cap carefully to avoid a possibly existing excess pressure is released gently spraying
out fuel from the tank.
refuel only in well-ventilated places.
Take care when refueling that no fuel or oil spills or comes on clothing. Otherwise, please immediately
clean the power tool and change your clothes
Make sure that no fuel or oil oozes into the soil (environmental protection). use an
appropriate base.
close tank cap after refueling good again.

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Check fuel lines, fuel tank cap and tank for leaks or cracks. The machine must not be put into operation
with such damage.
Fuel can not be stored indefinitely. Only so much shopping, as will be consumed in a few months. Do not
use old fuel!
transporting fuel and oil only approved and marked containers and store.
Fuel and oil transport on the presence of flammable or combustible materials as well as sparks or open
flames and store.
Keep fuel and oil children accessible.
7.4 SERVICE - SAFETY
Improper maintenance or failure to comply or failure to correct a problem can be a source of
danger during operation. Only operate regularly and properly maintained machine. Just so you
can assume that you operate your machine safe, economical and trouble-free. And for a long
time.
j
The machine does not wait, clean or adjust is running. Rotating parts can cause serious injury.
Pull on machines with petrol engine before performing maintenance, cleaning and repair spark plug cap
and unscrew the spark plug to prevent accidental starting.
not run the machine without an air filter.
The label on the machine warn of dangers. Keep the machine clean and if necessary replace damaged
stickers.
Do not use fuel or other flammable solvents to clean machine parts. Risk of explosion!
Do not use a pressure washer to clean the machine. Penetrating water can damage the machine.
Moisture away from live parts. This can cause a short circuit.
Keep the machine clean and cleaned after each use. Keep the controls of the machine is always dry and
free of resin, oil and grease. Controls, such. B. ON / OFF switch, gas handles etc. may not inadmissible
locked, manipulated or changed. The machine under any circumstances for cleaning tilt!
Near the motor housing piled out of paper, cardboard or similar material. By the hot housing a fire can
occur.
The disposal laws and regulations for operating materials and supplies contaminated parts
must be observed. To protect the environment, discard the supplies as hazardous, even if it
is only small amounts.

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Clean the engine cooling fins of dirt.
Check fuel cap regularly for leaks.
Fit After cleaning, maintenance and repair work protective devices and guards back on the machine.
Subject to protecting devices and tools to wear, they must be checked regularly and replaced if
necessary.
Damaged Glättflügel (cracked, worn or otherwise damaged) must be replaced immediately. When
replacing the wing suitable tools and wear protective gloves.
Never place tools or other objects under the machine.
Always check before switching on that all tools have been removed.
Maintenance and repair work must be carried out as far as they are described in this manual. All other
work must be carried out by a specialist workshop or LUMAG service workshop.
be installed by qualified electricians working on the electrical system only.
Use only original spare parts and accessories. Through the use of other spare parts and other
accessories can be expected with an increased risk of accidents. any liability for any resulting damages.
7.5 ELECTRICAL SYSTEM
With cardiac pacemaker must not touch the live parts of the ignition system with the engine running.
7.6 SECURITY PRECAUTIONS FOR trowels
Before starting the engine, all controls are to be connected in idle position.
When starting the engine do not stand in front of the muffler.
Never lift machine with the engine running, tilt or carry!
Check before use whether or blades or pan worn or damaged. Never start the machine without mounted
smoothing blades.
Always test the function of the safety lever before operation. When the safety lever is not working
properly, the machine must not be used.

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Never lift the machine by the handle. The handle can fail, so that the machine is dropped and bystanders
may be injured.
Never place your foot on the protective ring of the machine.
Pay attention to firm ground contact, so that a secure command and control of the machine is
guaranteed.
always in a central position behind the machine to operate the machine. be careful when working that
you always hold the handles with both hands. Keep always hands, feet and loose clothing away from the
rotating parts of the engine or the machine.
Never operate the machine at excessive speed. Run the machine at a walking pace, depending on the
consistency of concrete.
are always shut the engine off and wait until the blades or pan come to a standstill when the work is
delayed or if you move the machine from one location to another.
Avoid accidental starting. Stop the engine in the following situations from:
!when leaving the machine
!before refueling
!Before removing the wings or plate
!during transport, lifting or tilting of the machine
Stop the engine, remove the spark plug cap and unscrew the spark plug:
!Before checking, cleaning or working on the machine
!after the contact with foreign bodies. Check the machine for any damage. Let me fix the damage
before starting the machine again and continue working.
!in case of malfunctions or unusual vibrations
Do not operate the machine never without protection and safety devices. Inappropriate or damaged
guards are a safety hazard and can cause serious injuries.
Improper handling or smoothing blades or pan can pose a significant risk of injury. Ensure that wings or
plates are properly installed and securely fastened. This may cause serious injury.
7.7 RESIDUAL RISKS AND PROTECTION MEASURES
Mechanical residual hazards
Pulling endeavor,
Rotating parts such as engine parts, Glättflügel or plates can move in baggy clothes and catch.
→Basically tight-fitting protective clothing. No shawls, scarves and the like carry..
To squeeze

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Sloppy passing the machine can cause serious injury.
→In the vicinity of unprotected holes or pits, construction sites, special caution. Always pay attention to
the environmental conditions in the workplace.
To cut
Danger of cuts due to sharp or worn smoothing blades or pan.
→Basically, avoid touching the smoothing blades or smoothing pan. Wearing safety gloves!
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can result in serious injury.
→Wear prescribed protective equipment.
Poor local lighting
→Always make when working for adequate light.
Human behavior, misconduct
→Always be fully focused when working.
residual risk - Can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
Exposure to noise
hearing loss
Prolonged, unprotected work with the machine can cause hearing damage.
→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation